Reduced-activation ferritic steels are considered as the primary candidate materials for structural applications within nuclear fusion power plants. It is known that by mechanically alloying ferritic steel powder with Y (usually in the form of Y₂O₃) then consolidating the material by hot isostatic pressing, a nanoscale dispersion of oxygen rich nanoclusters as small as ~2nm is introduced into the microstructure. This vastly improves high temperature strength and creep resistance, and the nanoclusters also act as trapping sites for helium and point defects produced under irradiation. In this thesis, the evolution of the oxide nanoclusters in a Fe-14Cr-2W-0.3Ti & 0.3Y₂O₃ ODS alloy was investigated primarily using atom probe tomography. The microstructure was characterised at various points during processing to give an insight into the factors influencing the formation of the nanoclusters. It was found that the nanoclusters nucleated during the mechanical alloying stage, then followed near classical nucleation and growth mechanisms keeping the same composition of ~8%Y, ~12%Ti,~25%O and ~45%Cr throughout. The formation and evolution of 5-15nm grain boundary oxides was also observed, and these were shown to form first as Cr₂O₃ particles that subsequently transform into a Y-Ti-O based oxide on further processing. The influence of mechanical alloying with 0.5wt.%Fe₂Y rather than 0.3wt.%Y₂O₃ was also investigated, and this showed that there was no difference in the final microstructure produced provided the level of Ti in the starting powder was tightly controlled. Without sufficient Ti, the nanoclusters were Y-O based and ~6nm diameter. Both the Y-O and Y-Ti-O nanoclusters were moderately stable on annealing at 1200°C for up to 100 hours, with only minimal coarsening observed. Ti was found not to influence the coarsening rate of the nanoclusters significantly. The stability of the oxide nanoclusters under irradiation was investigated by using Fe²⁺ ion irradiation to simulate displacement cascade damage in the ODS-Eurofer material (the official European candidate material for testing in the ITER fusion test reactor). Doses up to ~6 dpa at 400°C were used, and there was no significant change to the nanocluster distribution. However segregation of Mn to dislocations was observed after irradiation. These results indicate that ODS steels are good candidate structural materials, as the microstructure is stable at high temperature and under irradiation. The starting powders, and processing parameters need to be tightly controlled in order to produce the optimal material for use in service.

Austenitic stainless steels are frequently used in the cooling circuits of nuclear reactors. It has been found that cold-worked 304 stainless steels can be particularly susceptible to stress corrosion cracking at the operating conditions of such reactors. Despite more than 130 years of research underlying mechanisms are still not properly understood. For this reason, the effects of cold-work and applied stress on the oxidation behaviour of 304SS have been studied in this thesis. A set of samples with/without prior cold-work, and with/without stress applied during oxidation, were oxidized in autoclaves under simulated pressurised water reactor primary circuit conditions. Atom-probe tomography and analytical transmission electron microscopy were used to investigate the local chemistry and microstructure in the different samples tested. Regions containing grain boundaries, deformation bands, and matrix material in contact with the environment, were extracted from the coupon specimens with a focused ion beam machine. Cross-sections of crack tips were studied with secondary ion mass spectrometry and electron backscatter diffraction. The compositions of oxides grown along the surface and the different microstructural features were analysed. Fe-rich spinels were found at the surface and Cr-rich spinels were observed along fast diffusion paths. Ni-enrichment was found at the metal/oxide interfaces and a Ni-rich phase was detected in precipitates ahead of grain boundary oxides. Li was observed in all oxidised regions and B segregation, originating from impurities in the alloy, was observed in grain boundaries and crack tip oxides. Cavities and hydrogen associated with Ni-rich regions were found ahead of the bulk Cr-rich oxide in some of the samples. The implications of these findings for the understanding of SCC mechanisms are discussed. It is suggested that Ni precipitation as well as the presence of deformation bands may play an important role in controlling SCC susceptibility in 304 stainless steel. A modification of the film-rupture model including internal oxidation and fast diffusion along H-stabilised vacancies in strain fields at the crack front is proposed.

Hardness measurements and Three-Dimensional Atom Probe (3DAP) were used to characterize the early stages of precipitation in three different Al-Mg-Si alloys (Al-0.50 wt%Mg-1.00 wt%Si) with different Cu contents (0.03 wt%, 0.15 wt%, or 0.80 wt% Cu). Heat treatments were chosen to simulate an industrial production line for car body-sheet material and included natural ageing (NA), pre-ageing at 80 °C (PA), paint-bake ageing at 180 °C (PB) and 10 second ageing at 180 °C (spike). The Cu content and the chosen heat treatments were found to influence the microstructural evolution of the alloy considerably. Based on the determined microstructures and matrix solute concentrations, mechanisms for the effect of NA, PA and Cu additions were proposed. NA had a deleterious effect on the PB hardening response, which was delayed dramatically after 20 minutes NA or longer. When the NA time was 1 minute, β" precipitates were formed within 30 minutes PB resulting in high hardness of the alloy. The delay with NA time was caused by a decrease in the nucleation rate of elongated precipitates during the subsequent PB. This decrease was thought to be due to a combination of a decrease in the matrix solute concentrations and clusters acting as vacancy sinks. PA before NA improved the PB response due to the formation of a high density of short elongated precipitates. Small Mg-Si clusters were detected after both NA and PA. Clusters formed during PA were found to be, on average, Mg-richer and larger than those formed during NA. Larger clusters were found to be more stable during PB and, upon PB, to grow into nucleation sites for elongated precipitates. Application of a spike before PA resulted in faster growth of clusters during PA. Growth of clusters and nucleation of short elongated precipitates during PB was found to be enhanced with increasing Cu content when no PA was given. Cu was found to be present in all precipitates and clusters in the alloy with the highest Cu content. These precipitates were thought to be precursors to the Q' phase.

Cette thèse porte sur l'étude des phénomènes qui se produisent lors de la réaction métal-silicium (siliciuration) en couches minces et dans des nanofils. En effet, les phénomènes tels que la germination, la croissance latérale, la croissance normale et la diffusion doivent être compris pour réaliser les contacts des futurs dispositifs de la microélectronique. La comparaison entre la siliciuration en couches minces et dans les nanofils est l'un des principaux aspects de ce travail. La distribution atomique en 3D des éléments chimiques dans les différentes siliciures de Ni a été obtenue par sonde atomique tomographique (SAT). Pour permettre l'analyse par SAT de différents types des nanofils à base de silicium, plusieurs méthodes originales de préparation des échantillons par faisceau d'ions focalisés ont été développées et testées. D'autre part, des mesures in situ et en temps réel de diffusion réactive par diffraction de rayons X ont permis de mettre en évidence l'importance de la germination dans la formation des phases et de déterminer les cinétiques de formation des siliciures de Ni allié en Pt, notamment des régimes de réaction aux interfaces et de croissance latérale. La forme caractéristique associée à la croissance latérale a été déterminée par des analyses ex situ de microscopie électronique en transmission et comparée aux modèles existants. La détermination par SAT de l'espèce qui diffuse majoritairement donne aussi des indications sur les mécanismes de formation des phases et de relaxation des contraintes dans les siliciures. / This thesis focuses on the phenomena that occur during the reaction between metal and silicon (silicide) on thin films and nanowires. Indeed, phenomena such as nucleation, lateral growth, normal growth and diffusion must be understood to make contacts for future microelectronic devices. The comparison between the silicide formation on thin films and nanowires is one of the main aspects of this work. Atomic distribution in 3D for the elements in different Ni silicide phase was obtained by atom probe tomography (APT). To enable the analysis of different types of silicon nanowires by APT, several original methods for sample preparation by focused ion beam has been developed and tested. On the other hand, in situ and real-time analysis by X-ray diffraction during the reactive diffusion helped to highlight the importance of the nucleation of a phase and to determine the kinetics of formation of Ni(Pt) silicides, including the reaction on the interfaces and the lateral growth. The characteristic shape associated with the lateral growth was determined by ex-situ transmission electron microscopy analyzes and was compared with the existing theoretical models. Moreover, the determination of the fastest diffusing species by APT provided information on the mechanisms of phase formation and stress relaxation in the silicide.

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Ce travail de thèse aborde la problématique de caractérisation structurale à l'échelle atomique d'hétérostructures à base de semiconducteurs II-VI. La sonde atomique tomographique et la microscopie électronique en transmission sont utilisées de façon couplées pour obtenir la structure et la composition des interfaces dans les super-réseaux de ZnTe/CdSe afin d'améliorer leurs processus de croissance. La structure et la distribution des atomes de Cr dans le semiconducteur magnétique (Cd,Cr)Te sont aussi présentées.La sonde atomique tomographique permet d'obtenir des données quantitatives à partir de l'évaporation des semi-conducteurs ZnTe et CdSe lorsque les paramètres expérimentaux sont optimisés. Le spectre de masse à partir duquel les compositions sont extraites doit d'abord être correctement interprétés car il dépend des conditions d'évaporation. Grâce à différentes études expérimentales, il a été observé que pour détecter un mélange stœchiométrique de cations et d'anions dans les semi-conducteurs ZnTe et CdSe, il est nécessaire d'appliquer une faible tension à la pointe et des énergies d'impulsions lasers proche de 2.5 nJ à une longueur d'onde de 515 nm (vert). Régler les rapports de charge entre cation Zn++/Zn+ autour de 0.06 et Cd++/Cd+ autour de 0.35 lors de l'évaporation de différentes pointes et dans différentes sondes atomiques permet d'atteindre une composition correcte des deux couches ZnTe et CdSe. Les paramètres déterminés expérimentalement permettent de réduire la perte de détection des ions liés à leurs différents champs d'évaporations. En revanche, il est préférable de privilégier une évaporation à laser minimale à 343 nm (UV) pour optimiser la résolution spatiale de la sonde et la reconstruction 3D pour ces deux semi-conducteurs. Pour l'analyse des super-réseaux par sonde atomique, il est donc primordiale de d'abord définir l'objectif de l'expérience (précision de composition ou de reconstruction) pour pouvoir choisir les bons paramètres d'analyse.L'étude structurale des super-réseaux de ZnTe/CdSe a révélé que les interfaces sont constituées de liaisons ZnSe. La nature des interfaces a été obtenue par imagerie en contraste chimique en haute résolution, par profils de concentrations obtenus par la méthode des zêta-facteurs en EDX et par la présence d'ions moléculaires ZnSe dans le spectre de masse en sonde atomique. L'étude structurale de nombreux échantillons a prouvé la capacité des atomes de Zn et de Se à former des liaisons au détriment des liaisons CdTe. Les conditions de croissance ont été successivement améliorées pour tenir compte de ces observations et afin de forcer la formation d'interfaces de type CdTe. Malgré les précautions prises, la présence de ZnSe semble inévitable et les options encore envisagées pour obtenir ces interfaces sont réduites.La sonde atomique couplée à l'analyse chimique EDX a révélé la présence d'agglomération des atomes de Cr sous forme de zone riche large de quelques nanomètres dans le semi-conducteur magnétique dilué CdCrTe. Ces deux techniques ne permettent pas de déterminer la composition précise de ces agglomérations riches en Cr mais leurs formes semblent évoluer avec l'augmentation de la teneur en Cr dans différents échantillons. / This PhD work addresses the problem of atomic scale structural characterization of II-VI based heterostructures. The correlative use of atom probe tomography and transmission electron microscopy reveals the structure and composition of interfaces in ZnTe/CdSe superlattices to improve their growth condition. The atomic structure and the atomic Cr distribution are also revealed in (Cd,Cr)Te diluted magnetic semiconductor.When experimental parameters set in the atom probe are optimized, quantitative data can be obtain on both ZnTe and CdSe semiconductors with this technique. Compositions are obtained with the mass spectrum and it has to be correctly indexed. Experimental studies reveal that with the application of a low voltage on the tip and a moderate laser power around 2.5 nJ with a green laser (515 nm), the measured composition in ZnTe and CdSe are close to the stoichiometry between cations and anions. Setting the cations ratio Zn++/Zn+ around 0.06 et Cd++/Cd+ around 0.35 during the evaporation of the field is a reliable way to reach the optimum evaporation condition for different tips and in different atom probes. Those parameters are responsible for lowering the loss in the detection of the ions due to their different evaporation field. However, the application of a low laser power in UV (343 nm) will enhance the spatial resolution of the atom probe and the 3D reconstruction of both semiconductors. Before the evaporation of the superlattices, it is therefore compulsory to define the objectives of the experiment first.Structural studies of ZnTe/CdSe superlattices reveal that interfaces are composed of ZnSe. Their chemistry is obtain by high resolution Z-contrast images, composition profiles obtain by the zeta-factor method in EDX and by the presence of ZnSe molecular ions in the atom probe tomography mass spectrum. Many samples are investigated to highlight the ability of Zn and Se to bind together instead of Cd and Te. Growth condition are improved by taking this information into account and to force the formation of CdTe based interfaces. Despite the growth precaution, ZnSe bonds seem inevitable and it lowers the possibility to finally obtain CdTe interfaces.Atom probe tomography studies correlated with EDX chemical mapping reveal the gathering of Cr in rich region off a few nanometers in the diluted magnetic semiconductor CdCrTe. Both techniques are not reliable to get the composition of this Cr riche regions but they reveal a change in their shapes with the increase of Cr concentration in different samples.

Conventional casting alloys Al-7Si-Mg A356/7 contain between 6.5 and 7.5% Si, together with 0.25-0.7% Mg and are used for critical castings in the automotive and aerospace industries. These alloys are also the most popular alloys used for semi-solid metal (SSM) forming due to good castability and fluidity imparted by the large volumes of the Al-Si eutectic. Despite their industrial importance, there is a lack of detailed research work revealing precipitate micro- and nanostructural evolution during aging of these alloys compared with the Al-Mg-Si 6000 series wrought alloys. This study characterises the heat treatment response of SSM-processed Al-7Si-Mg alloys in comparison with conventionally liquid cast alloys (investment casting and gravity die casting). It is shown that, provided that the maximum quantity of the alloy’s Mg is placed into solid solution during solution treatment, and that the alloy’s Fe content is within specification, the response to age hardening of Al-7Si-Mg alloys is independent of the processing technique used. The nanostructural evolution of Al- 7Si-Mg alloys after artificial aging with and without natural pre-aging has been characterized using transmission electron microscopy and atom probe tomography and correlated with hardness and mechanical tensile properties. The number densities and Mg:Si ratios of solute clusters, GP zones and β"-needles were determined. The heat treatment response of SSM-processed casting alloys A356/7 alloys are also compared with SSM-processed Al-Mg-Si 6000 series wrought alloys, with the advantage of having similar globular microstructures. The high Si-content of the casting alloys compared to the wrought alloys offers several advantages, including a faster artificial aging response (shorter T6 aging cycles), higher strength for comparable Mg contents and less sensitivity to prior natural aging on peak strength. Finally, an age-hardening model was developed for the Al-7Si-Mg alloys, including a method of incorporating the effects of changes in Mg-content on the aging curves. / Thesis (PhD(Eng))--University of Pretoria, 2011. / Materials Science and Metallurgical Engineering / unrestricted

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Les cinétiques de décomposition dues à la présence d'une lacune de miscibilité dans le système Fe-Cr sont généralement étudiées dans des alliages Fe-Cr massifs pour lesquels la décomposition se déroule en 3 dimensions. Nous avons étudié les cinétiques de décomposition spinodale dans des couches minces Fe-Cr. Ces couches minces comportent une oscillation de composition de Cr dont le vecteur d'onde est perpendiculaire à la surface de l'échantillon. La décomposition de l'alliage a alors pour conséquence d'augmenter l'amplitude de l'oscillation au cours d'un recuit et donc d'engendrer une décomposition selon une seule dimension. Des échantillons comportant des oscillations de différentes longueurs d'onde ont ainsi été conçus. Des recuits à 500°C sur ces échantillons ont été analysés par sonde atomique tomographique. Ces résultats ont ensuite été comparés à des simulations AKMC et en champ moyen. Des recuits à 500°C d'un échantillon comportant une oscillation de composition d'une longueur d'onde de 22nm ont montré une diminution inattendue de l'amplitude de l'oscillation. Des recuits à 500°C d'un échantillon comportant une oscillation de composition d'une longueur d'onde de 6nm ont montré plusieurs comportements de l'oscillation de composition. En effet, l'oscillation s'est amplifiée par endroits alors qu'elle s'amortie ou encore évolue peu à d'autres. La présence d'O et de joints grains dans les couches minces peuvent rendre compte de ces différents comportements. / Decomposition kinetics due to the presence of a miscibility gap in the Fe-Cr system are generally studied in Fe-Cr bulk alloys for which the decomposition occurs in three dimensions. We studied the spinodal decomposition kinetics in Fe-Cr thins films. These thin films have a Cr composition oscillation whose wave vector is perpendicular to the sample surface. The decomposition of the alloy lead an increase of the oscillation amplitude during annealing and thus generate a decomposition in a single dimension. Samples having different oscillation wavelengths have been designed. Annealing treatments at 500°C of these samples were analyzed by atom probe tomography. These results were then compared to AKMC and mean field simulations. Annealing treatments at 500°C of a sample having a composition oscillation with a 22nm wavelength showed an unexpected decrease in oscillation amplitude. Annealing treatments at 500°C of a sample having a composition oscillation with a 6nm wavelength showed several behavior of the composition oscillation. Indeed, the oscillation amplifies by places while damps or changes very little in other places. The presence of O and grain boundaries in thin films may explain these different behaviors.