Sustainable polymeric materials put emphasis on mastering the whole life-cycle of polymeric materials. This includes the choice of raw materials, selection of synthesis and processing, environmental impact during long-term use followed by detailed knowledge about recycling and waste management.  Within this large efforts are put in the design and development of new biocomposites using renewable fibres instead of inert ones. The thesis deals with surface modifications of agricultural fibres and the design of biocomposites with optimal long-term properties balancing the potential risk for biodegradation.  The first part of this thesis involved surface modifications of oil palm fibres and production of biocomposites with PP as matrix. The chemical surface modifications of oil palm fibres explored propionylation, PPgMA grafting via solution modification and reactive blending and vinyltrimethoxy silanization as methods. All modified fibre/PP biocomposites showed improvements in the mechanical properties followed also by an improvement of water resistance. In comparison with unmodificed fibres/PP matrix the highest water resistance after the surface modifications of oil palm fibres were observed for silanization followed by PPgMA modified,  PPgMA blending and  propionylation. The second part aimed at producing fully biodegradable biocomposites and analysing the resulting properties with respect to potential risk for biodegradation. Sisal fibres were incorporated in PLA and PHBV and the resulting risk for biodegradation using a fungus, Aspergillus niger, monitored. Neat PLA and PHBV were compared with the corresponding biocomposites and already without fibres both polymers were notably biodegraded by Aspergillus niger. The degree of biodegradation of PLA and PHBV matrices was related to the extent of the growth on the material surfaces. Adding sisal fibres gave a substantial increase in the growth on the surfaces of the biocomposites. Correlating the type of surface modification of sisal fibres with degree of biodegradation, it was demonstrated that all chemically modified sisal/PLA biocomposites were less biodegraded than unmodified sisal biocomposites.  Propionylated sisal/PLA demonstrated the best resistance to biodegradation of all biocomposites while sisal/CA/PLA demonstrated high level of biodegradation after severe invasion by Aspergillus niger. In general, the biodegradation correlated strongly with the degree of water absorption and surface modifications that increase the hydrophobicity is a route to improve the resistance to biodegradation. Designing new biocomposites using renewable fibres and non-renewable and renewable matrices involve the balancing of the increase in mechanical properties, after improved adhesion between fibres and the polymer matrix, with the potential risk for biodegradation. / <p>QC 20130325</p>

L'objectif de ce travail de thèse, réalisé dans le cadre de la Chaire Industrielle Bioplastiques financée par Mines ParisTech et Arkema, l'Oreal, Nestle, PSA et Schneider Electric, est de fournir une étude systématique sur les relations entre les conditions opératoires du procédé de compoundage et la structure de biocomposites polypropylène/fibres lin et Tencel®. En particulier, le comportement et la rupture des fibres ont été étudiés de manière détaillée pendant la mise en œuvre à l'état fondu en mélangeur interne et par extrusion bivis.Les fibres ont été observées in-situ en écoulement dans la matrice grâce à un système rhéo-optique. Ainsi, il a été montré que la décohésion des faisceaux de lin est facilitée par un rapport de forme initial plus grand. La fragmentation des fibres résulte d'un phénomène de fatigue et est provoquée par l'accumulation des déformations et de l'énergie mécanique. Au niveau de leur point de rupture, les fibres de lin et de Tencel® se déchirent et fibrillent, alors que les fibres élémentaires de lin cassent près de leurs " genoux ". Des analyses de distributions de tailles des fibres après compoundage avec la matrice ont corroboré les observations rhéo-optiques. Lorsque les conditions de mélange sont sévères, chaque " genou " devient un point de rupture et la longueur finale des fibres de lin se retrouve être égale à la longueur moyenne entre les " genoux ". Les faisceaux de lin initialement plus courts ne se dissocient et ne se fragmentent que très peu. La rupture des fibres de lin est différente en fonction de leur taille initiale et ces fibres ne conduisent pas au même comportement rhéologique pour les composites. En revanche, pour les fibres unitaires Tencel®, la taille initiale n'a que très peu d'influence sur leurs dimensions finales, à condition que les fibres ne soient pas trop longues et trop difficiles à disperser. Le temps de mélange est apparu déterminant pour préserver le rapport de forme des fibres. La déformation cumulée s'est révélée être un meilleur paramètre que l'énergie mécanique spécifique pour décrire à la fois la rupture des fibres de lin et de Tencel®. Les propriétés mécaniques en traction uniaxiale ont enfin été caractérisées et mises en relation avec les conditions de mélange et les dimensions finales des fibres.

Nanofibrillated cellulose (NFC) from wood is an interesting material constituent of high strength and high aspect ratio, which easily forms networks through interfibril secondary bonding including hydrogen bonds. This has been exploited in preparation of new materials, which extend the range of properties for existing cellulosic materials. The objective is to explore processing-structure and structure-property relationships in NFC materials. Dense networks of NFC, referred to as “nanopaper” having a random-in-the-plane orientation of the fibrils have been successfully prepared by a papermaking-like process involving vacuum filtration and water evaporation using laboratory papermaking equipment. Large, flat and transparent nanopaper sheets have thus been prepared in a relatively short time. Using the same preparation route, NFC was used to reinforce pulped wood fibers in dense network structures. NFC networks formed in the pore space of the wood fiber network give an interesting hierarchical structure of reduced porosity. These NFC/wood fiber biocomposites have greater strength, greater stiffness and greater strain-to-failure than reference networks of wood fibers only. In particular, the work to fracture (area under the stress-strain curve) is doubled with an NFC content of only 2%. The papermaking preparation route was extended to prepare nanocomposites of high NFC content with a cellulose derivative matrix (hydroxyethyl cellulose, HEC) strongly associated to the NFC. Little HEC was lost during filtration. The NFC/HEC composites have high work to fracture, higher than that of any reported cellulose composite. This is related to NFC network characteristics, and HEC properties and its nanoscale distribution and association with NFC. Higher porosity NFC nanopaper networks of high specific surface area were prepared by new routes including supercritical drying, tert-butanol freeze-drying and CO2 evaporation. Light-weight porous nanopaper materials resulted with mechanical properties similar to thermoplastics but with a much lower density and a specific surface area of up to 480 m2/g. Freeze-drying of hydrocolloidal NFC dispersions was used to prepare ultra-high porosity foam structures. The NFC foams have a cellular foam structure of mixed open/closed cells and “nanopaper” cell wall. Control of density and mechanical properties was possible by variation of NFC concentration in the dispersion. A cellulose I foam of the highest porosity ever reported (99.5%) was prepared. The NFC foams have high ductility and toughness and may be of interest for applications involving mechanical energy absorption. Freeze-drying of NFC suspended in tert-butanol gave highly porous NFC network aerogels with a large surface area. The mechanical behavior was significantly different from NFC foams of similar density due to differences in deformation mechanisms for NFC nanofiber networks. / QC 20110406

Os poliésteres alifáticos, como poli(caprolactona) (PCL) e poli(ácido lático) (PLA), são comumente usados em produtos biodegradáveis. Esses materiais são ecológicos e o uso de fibras vegetais com estes polímeros corrobora em uma alternativa de lidar com os resíduos da agroindústria e da indústria madeireira. O objetivo deste estudo foi de investigar as propriedades resultantes da degradação abiótica e biótica das bioblendas de PCL/PLA e seus biocompósitos com fibras vegetais. As fibras vegetais avaliadas foram a de babassu (Orbignya phalerata), de cana-de-açúcar (Saccharum spp) e farinha de madeira (Pinus Ellioti). A bioblenda de PCL/PLA foi utilizada como referência na proporção de 70/30, 50/50 e 30/70 (m/m) e para cada biocompósito foi utilizado 20% de fibra vegetal com duas granulometrias, de 35 e 45 mesh. As misturas foram processadas via extrusão e moldados por compressão térmica em formato de fitas. As amostras foram expostas a intemperismo natural por um período total de 120 dias e avaliadas as mudanças de suas propriedades mecânicas, físicas, químicas, morfológicas e térmicas a cada 30 dias. Evoluções das superfícies deterioradas das amostras foram observadas por MEV e demonstraram que foram ocasionadas pelas condições climáticas severas e confirmadas por FTIR através de uma diminuição considerável dos grupos ésteres. A incorporação de maior quantidade PLA ao PCL nas bioblendas aumentou o módulo de elasticidade e resistência à tração. Os biocompósitos reforçados com fibras vegetais com granulometria de 45 mesh destacaram-se em maior resistência à tração, e, após envelhecimento natural de 30 dias apresentaram menor decaimento assim como o módulo elástico. A estabilidade térmica dos biocompósitos com farinha de madeira de Pinus e fibras de cana-de-açúcar foi maior do que as de babaçu. O biocompósito reforçado com fibras de cana-de-açúcar destacou-se com maior desempenho mecânico indicando que houve uma melhor interação entre fibra e matriz polimérica. Resultados do monitoramento da degradação biótica avaliados em câmara respirométrica indicaram que o PCL apresentou menor velocidade de biodegradação em relação ao PLA. As bioblendas e biocompósitos com maior teor de PCL mostraram menor produção de CO2 ao longo do período avaliado. O biocompósito com menor teor de PCL e reforçado com fibra de cana-de-açúcar destacou-se com uma maior velocidade de biodegradação e pela maior produção de CO2. As propriedades resultantes da degradação abiótica e biótica destes materiais auxiliam no desenvolvimento de produtos de vida útil curta, bem como, na preservação do meio ambiente. / Aliphatic polyesters, such as poly(caprolactone) (PCL) and poly(lactic acid) (PLA) have been commonly used in biodegradable products. These materials are ecological and use of vegetal fibers in these composites also provides an alternative way to deal with agricultural residues. This study aims to evaluate the properties resulting from the abiotic and biotic degradation of PCL/PLA bioblends and their biocomposites. The vegetal fibers evaluated were babassu (Orbignya phalerata), sugarcane (Saccharum spp) and wood flour (Pinus Ellioti). PCL/PLA bioblends were used as reference with 70/30, 50/50 and 30/70 (w/w) ratio and each biocomposite had 20% of vegetal fiber content with 35 and 45 mesh granulometry was used. The bioblends were processed by extrusion and molded in tape format. The samples were exposed to natural weathering for 120 days and the changes in their mechanical, physical, chemical, morphological and thermal properties were evaluated every 30 days. Damaged surface evolution was performed by SEM and showed that they were caused by the severe climatic conditions and confirmed by FTIR through a considerable decrease of the ester groups. Addition of PLA to the PCL in the bioblends increased the modulus of elasticity and tensile strength. Reinforcements with vegetable fibers with 45 mesh granulometry increased tensile strength, and, after natural aging of 30 days, showed lower decrease as well as the modulus. Thermal stability of the biocomposites with wood flour and sugarcane fibers was higher than babassu. Biocomposites reinforced with sugarcane fibers highlighted in the higher mechanical performance indicating that there was a better interaction between fiber and polymer matrix. Results of the monitoring of biotic degradation indicated that PCL presented a lower rate of biodegradation in relation to PLA. Bioblends and biocomposites with higher PCL content showed lower CO2 generation over the period evaluated. Biocomposites with lower content of PCL and reinforced with sugarcane fiber stood out in the greater speed of biodegradation and the greater production of CO2. Properties resulting from the abiotic and biotic degradation prompted changes in its structures and to facilitate its degradation in times lower than conventional and aid in the development of short-lived products as well as in the preservation of the environment.

Filmes e coberturas comestíveis têm recebido cada vez mais atenção e interesse por parte de indústrias e pesquisadores pois eles representam uma alternativa para substituir plásticos comumente utilizados para embalagens em indústrias alimentícias. Nesse contexto, filmes biodegradáveis foram produzidos a partir de resíduos da fabricação de cápsulas nutracêuticas compostas por gelatina, glicerina e água e combinados com farinhas de resíduos da indústria de minimamente processados de cenoura e beterraba. Todos os filmes elaborados foram caracterizados quanto às propriedades físico-químicas, mecânicas, de barreira, ópticas e antioxidantes. Dentre os filmes desenvolvidos, os que apresentaram essas características aprimoradas e com maior funcionalidade, foram selecionados para serem estudados quanto a sua estrutura, estabilidade térmica e proteção contra oxidação primária em óleo de girassol embalado pelos filmes. Em geral, a adição de farinhas aos filmes gelatinosos ocasionou: redução de umidade, solubilidade em água, swelling, permeabilidade ao vapor de água e elongação; aumento de opacidade, porcentagem de inibição do radical DPPH; maior proteção aos efeitos da luz e da oxidação primária de óleo de girassol; e estrutura menos lisa e homogênea quando comparado aos filmes sem adição de farinhas. Além disso, os filmes estudados apresentaram estabilidade térmica até aproximadamente 200 °C. Com isso, foi possível desenvolver filmes biodegradáveis com propriedades funcionais a partir de resíduos industriais e colaborar com o desenvolvimento de tecnologias sustentáveis. / Edible films and coatings have gained increasing attention and interest from the industry and researchers, as they represent an alternative to replace commonly used plastics for packaging in the food industry. In this context, biodegradable films were produced from the residues from the manufacture of nutraceutical capsules, mainly composed of gelatin, glycerin and water, and combined with different residue flour derived from the minimal processing of carrot and beet root. All the prepared films were characterized regarding their physicochemical, mechanical, barrier, optical and antioxidant properties. The films which presented improved characteristics and greater functionality were selected to be studied regarding their structure, thermal stability and protection against primary oxidation of sunflower oil packed in the films. In general, the addition of the flour into the gelatin-based films caused: reduction in the moisture content, water solubility, swelling, water vapor permeability and elongation at break; increase in the opacity and percentage inhibition of DPPH radical; greater protection against the effects of light and primary oxidation of sunflower oil; and less smooth and homogeneous structure when compared to films without addition of flours. Furthermore, the studied films showed thermal stability up to approximately 200 ° C. Thus, it was possible to develop biodegradable films with functional properties from industrial residues and contribute to the development of sustainable technologies.

Os poliésteres alifáticos, como poli(caprolactona) (PCL) e poli(ácido lático) (PLA), são comumente usados em produtos biodegradáveis. Esses materiais são ecológicos e o uso de fibras vegetais com estes polímeros corrobora em uma alternativa de lidar com os resíduos da agroindústria e da indústria madeireira. O objetivo deste estudo foi de investigar as propriedades resultantes da degradação abiótica e biótica das bioblendas de PCL/PLA e seus biocompósitos com fibras vegetais. As fibras vegetais avaliadas foram a de babassu (Orbignya phalerata), de cana-de-açúcar (Saccharum spp) e farinha de madeira (Pinus Ellioti). A bioblenda de PCL/PLA foi utilizada como referência na proporção de 70/30, 50/50 e 30/70 (m/m) e para cada biocompósito foi utilizado 20% de fibra vegetal com duas granulometrias, de 35 e 45 mesh. As misturas foram processadas via extrusão e moldados por compressão térmica em formato de fitas. As amostras foram expostas a intemperismo natural por um período total de 120 dias e avaliadas as mudanças de suas propriedades mecânicas, físicas, químicas, morfológicas e térmicas a cada 30 dias. Evoluções das superfícies deterioradas das amostras foram observadas por MEV e demonstraram que foram ocasionadas pelas condições climáticas severas e confirmadas por FTIR através de uma diminuição considerável dos grupos ésteres. A incorporação de maior quantidade PLA ao PCL nas bioblendas aumentou o módulo de elasticidade e resistência à tração. Os biocompósitos reforçados com fibras vegetais com granulometria de 45 mesh destacaram-se em maior resistência à tração, e, após envelhecimento natural de 30 dias apresentaram menor decaimento assim como o módulo elástico. A estabilidade térmica dos biocompósitos com farinha de madeira de Pinus e fibras de cana-de-açúcar foi maior do que as de babaçu. O biocompósito reforçado com fibras de cana-de-açúcar destacou-se com maior desempenho mecânico indicando que houve uma melhor interação entre fibra e matriz polimérica. Resultados do monitoramento da degradação biótica avaliados em câmara respirométrica indicaram que o PCL apresentou menor velocidade de biodegradação em relação ao PLA. As bioblendas e biocompósitos com maior teor de PCL mostraram menor produção de CO2 ao longo do período avaliado. O biocompósito com menor teor de PCL e reforçado com fibra de cana-de-açúcar destacou-se com uma maior velocidade de biodegradação e pela maior produção de CO2. As propriedades resultantes da degradação abiótica e biótica destes materiais auxiliam no desenvolvimento de produtos de vida útil curta, bem como, na preservação do meio ambiente. / Aliphatic polyesters, such as poly(caprolactone) (PCL) and poly(lactic acid) (PLA) have been commonly used in biodegradable products. These materials are ecological and use of vegetal fibers in these composites also provides an alternative way to deal with agricultural residues. This study aims to evaluate the properties resulting from the abiotic and biotic degradation of PCL/PLA bioblends and their biocomposites. The vegetal fibers evaluated were babassu (Orbignya phalerata), sugarcane (Saccharum spp) and wood flour (Pinus Ellioti). PCL/PLA bioblends were used as reference with 70/30, 50/50 and 30/70 (w/w) ratio and each biocomposite had 20% of vegetal fiber content with 35 and 45 mesh granulometry was used. The bioblends were processed by extrusion and molded in tape format. The samples were exposed to natural weathering for 120 days and the changes in their mechanical, physical, chemical, morphological and thermal properties were evaluated every 30 days. Damaged surface evolution was performed by SEM and showed that they were caused by the severe climatic conditions and confirmed by FTIR through a considerable decrease of the ester groups. Addition of PLA to the PCL in the bioblends increased the modulus of elasticity and tensile strength. Reinforcements with vegetable fibers with 45 mesh granulometry increased tensile strength, and, after natural aging of 30 days, showed lower decrease as well as the modulus. Thermal stability of the biocomposites with wood flour and sugarcane fibers was higher than babassu. Biocomposites reinforced with sugarcane fibers highlighted in the higher mechanical performance indicating that there was a better interaction between fiber and polymer matrix. Results of the monitoring of biotic degradation indicated that PCL presented a lower rate of biodegradation in relation to PLA. Bioblends and biocomposites with higher PCL content showed lower CO2 generation over the period evaluated. Biocomposites with lower content of PCL and reinforced with sugarcane fiber stood out in the greater speed of biodegradation and the greater production of CO2. Properties resulting from the abiotic and biotic degradation prompted changes in its structures and to facilitate its degradation in times lower than conventional and aid in the development of short-lived products as well as in the preservation of the environment.

Filmes e coberturas comestíveis têm recebido cada vez mais atenção e interesse por parte de indústrias e pesquisadores pois eles representam uma alternativa para substituir plásticos comumente utilizados para embalagens em indústrias alimentícias. Nesse contexto, filmes biodegradáveis foram produzidos a partir de resíduos da fabricação de cápsulas nutracêuticas compostas por gelatina, glicerina e água e combinados com farinhas de resíduos da indústria de minimamente processados de cenoura e beterraba. Todos os filmes elaborados foram caracterizados quanto às propriedades físico-químicas, mecânicas, de barreira, ópticas e antioxidantes. Dentre os filmes desenvolvidos, os que apresentaram essas características aprimoradas e com maior funcionalidade, foram selecionados para serem estudados quanto a sua estrutura, estabilidade térmica e proteção contra oxidação primária em óleo de girassol embalado pelos filmes. Em geral, a adição de farinhas aos filmes gelatinosos ocasionou: redução de umidade, solubilidade em água, swelling, permeabilidade ao vapor de água e elongação; aumento de opacidade, porcentagem de inibição do radical DPPH; maior proteção aos efeitos da luz e da oxidação primária de óleo de girassol; e estrutura menos lisa e homogênea quando comparado aos filmes sem adição de farinhas. Além disso, os filmes estudados apresentaram estabilidade térmica até aproximadamente 200 °C. Com isso, foi possível desenvolver filmes biodegradáveis com propriedades funcionais a partir de resíduos industriais e colaborar com o desenvolvimento de tecnologias sustentáveis. / Edible films and coatings have gained increasing attention and interest from the industry and researchers, as they represent an alternative to replace commonly used plastics for packaging in the food industry. In this context, biodegradable films were produced from the residues from the manufacture of nutraceutical capsules, mainly composed of gelatin, glycerin and water, and combined with different residue flour derived from the minimal processing of carrot and beet root. All the prepared films were characterized regarding their physicochemical, mechanical, barrier, optical and antioxidant properties. The films which presented improved characteristics and greater functionality were selected to be studied regarding their structure, thermal stability and protection against primary oxidation of sunflower oil packed in the films. In general, the addition of the flour into the gelatin-based films caused: reduction in the moisture content, water solubility, swelling, water vapor permeability and elongation at break; increase in the opacity and percentage inhibition of DPPH radical; greater protection against the effects of light and primary oxidation of sunflower oil; and less smooth and homogeneous structure when compared to films without addition of flours. Furthermore, the studied films showed thermal stability up to approximately 200 ° C. Thus, it was possible to develop biodegradable films with functional properties from industrial residues and contribute to the development of sustainable technologies.

Filmes e coberturas comestíveis têm recebido cada vez mais atenção e interesse por parte de indústrias e pesquisadores pois eles representam uma alternativa para substituir plásticos comumente utilizados para embalagens em indústrias alimentícias. Nesse contexto, filmes biodegradáveis foram produzidos a partir de resíduos da fabricação de cápsulas nutracêuticas compostas por gelatina, glicerina e água e combinados com farinhas de resíduos da indústria de minimamente processados de cenoura e beterraba. Todos os filmes elaborados foram caracterizados quanto às propriedades físico-químicas, mecânicas, de barreira, ópticas e antioxidantes. Dentre os filmes desenvolvidos, os que apresentaram essas características aprimoradas e com maior funcionalidade, foram selecionados para serem estudados quanto a sua estrutura, estabilidade térmica e proteção contra oxidação primária em óleo de girassol embalado pelos filmes. Em geral, a adição de farinhas aos filmes gelatinosos ocasionou: redução de umidade, solubilidade em água, swelling, permeabilidade ao vapor de água e elongação; aumento de opacidade, porcentagem de inibição do radical DPPH; maior proteção aos efeitos da luz e da oxidação primária de óleo de girassol; e estrutura menos lisa e homogênea quando comparado aos filmes sem adição de farinhas. Além disso, os filmes estudados apresentaram estabilidade térmica até aproximadamente 200 °C. Com isso, foi possível desenvolver filmes biodegradáveis com propriedades funcionais a partir de resíduos industriais e colaborar com o desenvolvimento de tecnologias sustentáveis. / Edible films and coatings have gained increasing attention and interest from the industry and researchers, as they represent an alternative to replace commonly used plastics for packaging in the food industry. In this context, biodegradable films were produced from the residues from the manufacture of nutraceutical capsules, mainly composed of gelatin, glycerin and water, and combined with different residue flour derived from the minimal processing of carrot and beet root. All the prepared films were characterized regarding their physicochemical, mechanical, barrier, optical and antioxidant properties. The films which presented improved characteristics and greater functionality were selected to be studied regarding their structure, thermal stability and protection against primary oxidation of sunflower oil packed in the films. In general, the addition of the flour into the gelatin-based films caused: reduction in the moisture content, water solubility, swelling, water vapor permeability and elongation at break; increase in the opacity and percentage inhibition of DPPH radical; greater protection against the effects of light and primary oxidation of sunflower oil; and less smooth and homogeneous structure when compared to films without addition of flours. Furthermore, the studied films showed thermal stability up to approximately 200 ° C. Thus, it was possible to develop biodegradable films with functional properties from industrial residues and contribute to the development of sustainable technologies.

Les fibres naturelles telles que le lin, le chanvre, le bambou ou la miscanthus sont de plus en plus utilisées pour renforcer les composites industriels afin de réduire le poids, le coût et l’impact environnemental des produits. Elles remplacent les composites conventionnels tels que les composites à base de résine polymère et fibres synthétiques. Les méthodes de parachèvement par usinage de ces produits agrocomposites demeurent un verrou technologique et un défi scientifique. Ceci est dû principalement à la structure complexe des fibres végétales constituée de cellulose et issue des feuilles ou des tiges de plantes cultivées. Ce travail de thèse propose une analyse multiéchelle du comportement à la coupe de ces matériaux renouvelables qui exploite un procédé 2D de coupe orthogonale et un procédé 3D de coupe par fraisage. L’objectif étant de mieux appréhender les mécanismes physiques majeurs activés par le processus d’enlèvement de matière des agrocomposites. Aussi, pour identifier les effets d’échelle observés en usinage, une caractérisation tribo-mécanique des agrocomposites stratifiés par nanoindentation et rayage ainsi que des essais mécaniques spécifiques ont été réalisés. Les fibres végétales se différencient des fibres synthétiques par une flexibilité transversale qui leur confère une grande capacité à se déformer lors du contact avec l’outil de coupe. Ainsi, la rigidité mécanique du contact outil/matière contrôle ici la coupe par cisaillement plastique des fibres végétales et, par conséquence, la qualité de la surface usinée des agrocomposites. Les fibres végétales, associées à une matrice polymère thermoplastique, présentent par ailleurs un comportement mécanique élastoplastique avec un endommagement ductile lorsqu’elles sont sollicitées suivant leur direction transversale. Ceci explique la production de copeaux continus en usinage par opposition aux composites synthétiques conventionnels. Les comportements mécanique et tribologique des fibres végétales en usinage sont fonction de l’échelle de contact. Ceci explique le caractère multiéchelle de la coupe des agrocomposites dont l’usinabilité est intiment liée à la taille du renfort fibreux. / Natural fibers such as flax, hemp, bamboo or miscanthus are increasingly used as fibrous reinforcement in order to reduce the weight, the cost and the environmental impact of products. They replace the conventional composites based on polymer resin and synthetic fibers. The finishing operations by machining of these biocomposite products remain a technological issue and a scientific challenge. This is mainly due to the complex structure of natural fibers composed of cellulose and extracted from plant leaf or plant stem. This research work provides a multiscale analysis of cutting behavior of these renewable materials in 2D orthogonal cutting and 3D milling processes. The primary objective is to better understand the major physical mechanisms activated by the material removal process of biocomposites. Furthermore, to identify the scale effects observed in machining, a tribo-mechanical characterization of stratified biocomposites by nanoindentation and scratch as well as specific mechanical tests were carried out. Natural fibers are distinguished from synthetic fibers by a transverse flexibility, which enable them good ability to deform upon contact with the cutting tool. Thus, the mechanical tool/material contact stiffness controls the cutting by plastic shearing of plant fibers and, consequently, it controls the quality of the biocomposite-machined surfaces. Otherwise, natural fibers, associated with a thermoplastic polymer matrix, have an elastoplastic behavior with a ductile damage when they are stressed in their transverse direction. This explains the production of continuous chips when machining biocomposites, unlike conventional synthetic composites. The mechanical and tribological behaviors of plant fibers in machining are dependent on the contact scale. This explains the multiscale cutting character of biocomposites where the machinability is intimately related to the size of the fibrous reinforcement.

Proposer des solutions permettant de concevoir et de fabriquer des pièces automobiles performantes mais également respectueuses de l’environnement est devenu un enjeu majeur pour les équipementiers automobiles. Ces travaux de thèse s’inscrivent donc dans ce contexte de compréhension et d’amélioration des matériaux composites non-tissés aiguilletées renforcés par des fibres végétales. À partir d’un même matériau de base, il est possible d’obtenir des structures et des propriétés différentes grâce au contrôle du taux de porosités dans le matériau. On peut ainsi conférer au composite de bonne propriétés d’absorption acoustique à des taux de porosités élevés (50%) ou au contrainte privilégier la tenue mécanique du produit en les limitant. La structure du matériau et la liaison fibre/matrice vont évoluer avec la fraction de porosités et en résulteront des comportements mécaniques bien différents. Suivant le taux de porosité, les performances mécaniques seront donc principalement gouvernées par des paramètres différents tels que la liaison interfaciale ou le renfort. Dans un environnement automobile, les conditions climatiques (humidité et température) jouent un rôle prépondérant dans les performances des biocomposites non-tissés. En effet, l’adhérence fibre/matrice est essentiellement liée aux contraintes radiales compressives, qui sont largement influencées par l’état hygrométrique du renfort. Enfin, la valorisation les chutes de fabrication issues de la thermocompression pour modifier la structure du composite non-tissé a permis de développer un produit présentant un gain en rigidité significatif. / Proposing solutions to produce more efficient and environmentally friendly automotive parts has become a major challenge for tier one suppliers. The work described in this thesis is about understanding and improving composite materials made with commingled plant fibre nonwovens. From the same initial nonwoven, it is possible to obtain very distinct material structures by controlling porosity content. One can then give to the material enhanced acoustic properties with high porosity content (50%) or in the contrary show good mechanical properties by limiting porosities. Material structure will evolve with porosity as well as its mechanical behavior. Thus, as function of porosity, interfacial adhesion of fibre mechanical properties will govern composite mechanical properties. Biocomposite automotive parts are exposed to a large range of climatic environments and their mechanical properties can vary significantly. Indeed, radial stresses are drastically influenced by the reinforcement hygroscopic state. Finally, the idea developing an innovative material structure from compression moulding wastes has helped enhancing material rigidity.