Lors de ce projet, des revêtements de CrN-WC ont été étudiés en temps que matériaux hybrides durs et résistants. L'association d'un carbure et d'un nitrure résistants bien à la corrosion et obtenus dans des conditions optimales de dépôt permettra d'avoir des matériaux de protection contre l'usure, la corrosion mais aussi des dépôts servant de couches tampon à du diamant nanocristallin dont l'adhérence est mauvaise. Tout d'abord nous avons déterminé la faisabilité du système de CrN-WC et son utilisation comme couche intermédiaire pour du diamant nanocristallin. En faisant varier les paramètres de dépôt, nous avons optimisé la microstructure, les caractéristiques chimiques, mécaniques et tribologiques de nos couches. Si le système CrN-WC adhère relativement bien sur silicium, ce ne fut pas le cas sur acier. Les propriétés mécaniques de ces dépôts ont été par ailleurs plus faibles que celles que nous attendions. Nous avons ensuite étudié l'influence de la température sur nos dépôts de CrN-WC. En effet, le fait de chauffer lors du dépôt permet d'augmenter l'adhérence des couches et d'améliorer leurs propriétés mécaniques. Les revêtements obtenus à haute température ont bien montré une amélioration marquée de leurs diverses caractéristiques par rapport aux dépôts obtenus sans chauff. / For this project, CrN-WC coatings are investigated as a hybrid hard and tough material. The use of a hard-carbide with a corrosion-resistant nitride may produce tailored coatings with the desired combination of properties for use as a stand-alone protective coating, or as a basis for nanocrystalline diamond deposition. The work is divided into three stages. The initial study determined the viability of the CrN-WC system, and its use as an interlayer for nanocrystalline diamond. This successful study was followed by a variation of deposition conditions at low deposition temperature. By varying the deposition parameters, the microstructure, chemical, mechanical, and tribological behavior may be optimized. While the system has relatively good adhesion to silicon substrates, its adhesion to steel was lacking. Additionally, the system showed lower than expected mechanical properties. The final step increased the deposition temperature. The aim here was to increase adhesion and improve the mechanical properties. Prior results with other systems show consistent improvement of mechanical properties at elevated deposition temperatures. The high deposition temperature coatings showed marked improvement in various characteristics over their low deposition temperature cousins.

The varied properties of Silicon Carbide (SiC) are helping to launch the material into many new applications, particularly in the field of novel semiconductor devices. In this work, the cubic form of SiC is of interest as a basis for developing integrated optical components. Here, the formation of a suitable SiO2 buried cladding layer has been achieved by high dose oxygen ion implantation. This layer is necessary for the optical confinement of propagating light, and hence optical waveguide fabrication. Results have shown that optical propagation losses of the order of 20 dB/cm are obtainable. Much of this loss can be attributed to mode leakage and volume scattering. Mode leakage is a function of the effective oxide thickness, and volume scattering related to the surface layer damage. These parameters have been shown to be controllable and so suggests that further reduction in the waveguide loss is feasible. Analysis of the layer growth mechanism by RBS, XTEM and XPS proves that SiO2 is formed, and that the extent of formation depends on implant dose and temperature. The excess carbon generated is believed to exit the oxide layer by a number of varying mechanisms. The result of this appears to be a number of stable Si-C-O intermediaries that form regions to either depth extreme of the SiO2 layer. Early furnace tests suggest a need to anneal at temperatures approaching the melting point of the silicon substrate, and that the quality of the virgin material is crutial in controlling the resulting oxide growth.

Carbon nanotubes (CNT) could serve as potential reinforcement for metal matrix composites for improved mechanical properties. However dispersion of carbon nanotubes (CNT) in the matrix has been a longstanding problem, since they tend to form clusters to minimize their surface area. The aim of this study was to use plasma and cold spraying techniques to synthesize CNT reinforced aluminum composite with improved dispersion and to quantify the degree of CNT dispersion as it influences the mechanical properties. Novel method of spray drying was used to disperse CNTs in Al-12 wt.% Si pre-alloyed powder, which was used as feedstock for plasma and cold spraying. A new method for quantification of CNT distribution was developed. Two parameters for CNT dispersion quantification, namely Dispersion parameter (DP) and Clustering Parameter (CP) have been proposed based on the image analysis and distance between the centers of CNTs. Nanomechanical properties were correlated with the dispersion of CNTs in the microstructure. Coating microstructure evolution has been discussed in terms of splat formation, deformation and damage of CNTs and CNT/matrix interface. Effect of Si and CNT content on the reaction at CNT/matrix interface was thermodynamically and kinetically studied. A pseudo phase diagram was computed which predicts the interfacial carbide for reaction between CNT and Al-Si alloy at processing temperature. Kinetic aspects showed that Al4C3 forms with Al-12 wt.% Si alloy while SiC forms with Al-23wt.% Si alloy. Mechanical properties at nano, micro and macro-scale were evaluated using nanoindentation and nanoscratch, microindentation and bulk tensile testing respectively. Nano and micro-scale mechanical properties (elastic modulus, hardness and yield strength) displayed improvement whereas macro-scale mechanical properties were poor. The inversion of the mechanical properties at different scale length was attributed to the porosity, CNT clustering, CNT-splat adhesion and Al4C3 formation at the CNT/matrix interface. The Dispersion parameter (DP) was more sensitive than Clustering parameter (CP) in measuring degree of CNT distribution in the matrix.

In this thesis, drill bit buttons with cobalt, nickel and iron binders in different compositions have been tested against granite and sandstone and the wear and friction have been measured. Furthermore, the wear and degradation of the buttons have been categorized. Buttons with cobalt binder were tested against granite and sandstone and buttons with alternative binders (Ni, Fe, Co) were tested against granite. Cobalt buttons were used as a reference and the wear and friction of the alternative binders was compared to the reference. The amount of worn rock was also measured. Furthermore, post treated drill bit buttons with a composition of Fe-Ni-Co were compared to buttons with the same composition that had not been post treated The results show that buttons with an alternative composition of Fe-Co-Ni and Fe- Ni wears less than the cobalt reference. The post treatment process does not decrease the wear of the drill bit but lowers the deviation from the mean wear. The amount of worn rock does not differ between the samples except for between the post treated and not post treated buttons with a composition of Fe-Ni-Co. The post treated buttons produces more rock debris than the not post treated. No apparent difference could be seen on the surface of the tested buttons after the test. However, composition specific cracks could be found underneath the surface of the samples. EDS-analysis showed signals of oxygen inside of all of the investigated cracks. For some compositions at depths of 20 micrometers. The curves of friction shows similar appearance but the values of the coefficient of friction differs. No apparent correlation was found between the wear and friction of the samples. Furthermore, no apparent correlation was found between the hardness and the wear of the buttons.

Orientadores: Paulo Roberto Mei , Amilton Sinatora / Tese (doutorado) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecânica / Made available in DSpace on 2018-08-26T20:19:05Z (GMT). No. of bitstreams: 1 Fonseca_SolangeTamarada_D.pdf: 21576321 bytes, checksum: ed8a1cccc8774fff4540b331b49b44b8 (MD5) Previous issue date: 2015 / Resumo: Uma das maneiras de se reduzir os custos no transporte de cargas é aumentando a quantidade de carga transportada por vagão, isto eleva a tensão no eixo do vagão e, consequentemente, a roda deve possuir maior dureza sem perda da tenacidade para suportar o desgaste. Para atingir os níveis de dureza necessários estão sendo desenvolvidas rodas ferroviárias com aços microligados que são definidos como aços carbono-manganês contendo pequenos teores (menores que 0,5% em massa) de elementos de liga, que são fortes formadores de carbonetos como o nióbio (Nb), vanádio (V), molibdênio (Mo) e titânio. Em 2008, a MWL do Brasil iniciou o desenvolvimento de rodas ferroviárias fabricadas com aços microligados, e a partir de 2012, com a colaboração da EPUSP foi necessário o desenvolvimento de uma máquina de ensaio de desgaste tipo disco contra disco que atendesse as especificações da norma AAR (Association of American Railroads). Além disso, havia interesse em se conhecer o comportamento desses aços, sendo assim, seria necessário obter as curvas de resfriamento contínuo (CRC) dos mesmos. A análise destas mostrou que a adição dos elementos microligantes refinou o grão austenítico por formação de finos carbonetos de Nb e V, retardou a formação de ferrita e perlita, o que reduziu o espaçamento interlamelar da perlita; e elevou a temperabilidade dos aços. Entretanto, a adição de microligantes não alterou as temperaturas de início de formação de martensita, mas melhorou a temperabilidade. A formação de martensita não foi finalizada até a temperatura ambiente e todos os aços apresentaram austenita retida junto com a martensita. A análise de corpos de prova retirados das pistas de rolamento das rodas ferroviárias prontas para uso, com estrutura ferrítica-perlítica, revelou que o aço ao V apresentou os melhores resultados em todos os ensaios (tração na temperatura ambiente e 540 ºC, energia absorvida no ensaio Charpy e KIC) quando comparado ao aço sem microligantes ou com a adição de Nb+Mo. O melhor desempenho do aço ao V foi atribuído ao seu menor tamanho de grão austenítico e espaçamento interlamelar da perlita mais refinado. No ensaio de desgaste por deslizamento, a perda de massa foi maior no aço Nb. O primeiro protótipo construído da máquina de desgaste tipo disco contra disco forneceu resultados confiáveis até 250.000 ciclos, não atingindo o valor minímo especificado pela AAR. Entretanto a experiência adquirida foi essencial para projetar um novo protótipo que está em comissionamento / Abstract: One of the main strategies to reduce cost in load transportation is through the increase of the load transported a railroad car. This increase of tension in the wagons axes, require wheels with higher hardness but without loss of ductility and toughness. Thus, to achieve the required levels of hardness, the developments are now focusing on railway wheels composed by microalloyed steels that are defined as carbon-manganese steels containing a small amount (less than 0.5% by mass) of strong carbide-forming elements such as niobium (Nb), vanadium (V), molybdenum (Mo) and/or titanium. The MWL Brazil began in 2008, together with Unicamp, a research project on the development of railway wheel made of microalloyed steel and, later on 2012, EPUSP joined to the project reinforcing the importance of the project. During this work, project developed a disk-on-disk wear test machine that would attend the specifications of the standard AAR (Association of American Railroads). Besides, there was also an interest on further knowing the behavior of these steels, that is, it would be necessary to obtain the continuous cooling curves (CCC). In this work, the analysis of CCC showed that the addition of microalloying elements contributed in refining the austenitic grain size due to fine Nb and V carbides formation; delayed the formation of ferrite and pearlite, which reduced the interlamellar spacing of pearlite; and increased the hardenability of steels. However, the addition of microalloying did not change the starting martensite formation temperature, but increased the hardenability. It was also observed that the formation of martensite was not finished at room temperature and all studied steels presented retained austenite. The analysis of samples taken from the tread of railway wheels, with ferritic-pearlitic structure revealed that the vanadium steel showed the best results in all tests of strength (at room temperature and 540 °C), K1C and Charpy test if compared to steels without microalloying or with the addition of Nb+Mo. The superior performance vanadium steel was attributed to the smallest austenite grain size and the finest interlamellar spacing of the pearlite. In the wear test, the weight loss was greater in the niobium microalloyed steel. The developed prototype of the disk-on-disk wear test machine only provided reliable results up to 250,000 cycles; it not reached the minimum value specified by the AAR. However, the experience was essential to enhance a new prototype that is commissioning / Doutorado / Materiais e Processos de Fabricação / Doutora em Engenharia Mecânica

This thesis deals with the analysis of drilling technology of building materials and design of drilling tools. The thesis analyzes a given cutting materials and usability their applications for drilling of building materials. Further, the thesis deals with the creation of 3D model of drilling tool in SolidWorks environment and preparation of CNC program for cutting centre SP 208 SY which is controlled by Sinumerik system.

This diploma thesis consists of two parts. The theoretical part describes sintered carbides, their properties and manufacturing tools. Some selected problems of milling and its physical nature is discussed also. It also deals with the types and methods of tool wear testing. The aim is to compare the experimental properties of monolithic end milling cutters (short four cutting edges, uncoated carbides) of various grain sizes in two basic ways of milling - down-feed method and up-feed method. The measured values are evaluated by analysis in time series of the cutting forces and power.

This thesis deals with coated cemented carbides, which are used for the manufacture of cutting tools. The introductory section provides an overview of the most common tool materials. The main part focuses on the production of coated SK, coating methods, types and properties of coatings. The final section deals with coated cemented carbide product range in the world's leading producer of tools and tool materials, tools and recommended working conditions for their effective use.

WC cemented carbides are composites consisting of WC and a binder phase. WC/Co is widely used as cutting tools due to its excellent combination of hardness and toughness. This thesis work was performed at the R&D department of Sandvik Coromant and aimed to find the alternative binder phase to substitute cobalt. Several compositions of Fe-Ni and Fe-Ni-Co binder have been investigated in this study. The WC/Co reference samples were also prepared. The initial compositions were decided by the CALPHAD method. The samples were then produced by the means of powder metallurgy. The producing conditions, especially the sintering conditions, were manipulated to achieve full dense and uniform samples. The samples were analyzed by XRD, LOM, SEM, and EDS. Mechanical properties test has also been performed.The results showed that adjustment on carbon content is necessary to attain desirable structure. Increasing Fe content in the binder tends to make the materials harder. For Fe-Ni and Fe-Ni-Co, the martensitic transformation is essential to the mechanical performance. The induced “transformation toughening” in 72Fe28Ni and 82Fe18Ni binders significantly promoted the toughness. Furthermore, the grain growth inhibition by Fe was confirmed. The relations between sintering temperature, grain size and mechanical properties have been discussed. Compared with the WC/Co references, several compositions showed close and even superior mechanical performance which might provide solutions for the future alternative binder phase.

As our world continues to develop and contend with the impacts of climate change, the scale up renewable energy technologies has never been more urgent. Alternative fuels derived from biomass-derived oxygenates and water splitting offer promising solutions for the transition towards sustainable chemical feedstocks and integration of clean renewable energy sources. However, this technology continues to be hampered by the need for scarce and costly precious metal catalysts. The work done in this thesis explored the facet-dependence of glycerol electrooxidation and studied the application of earth-abundant transition metal carbides (TMCs) and nitrides (TMNs) for reducing precious metal catalyst loadings in water electrolysis and electrooxidation of methanol and glycerol. Glycerol valorization has drawn significant interest in recent years due to the growth in biodiesel production leading to the market saturation of glycerol. While this molecule can be converted into a variety of value-added products, the possibilities have been limited by poor selectivity for C-C bond scission. The breaking of the C-C bonds in glycerol allows for complete extraction of energy from the molecule via complete glycerol oxidation, thereby opening the door for utilizing glycerol as an electrochemical fuel. While platinum (Pt) has been among the most popular catalysts, its tendency for poisoning due to adsorbed CO has hindered its activity. Previously demonstrated to enhance the catalytic activity of platinum (Pt) by reducing CO binding energy and increasing C-C bond scission selectivity in ethanol electrooxidation, TMCs were employed as catalyst supports for the glycerol electrooxidation reaction. This work used electrochemical techniques and in-situ IRRAS to study various loadings of Pt/TaC and Pt/WC to find enhanced C-C bond scission activity at reduced Pt loading because of the synergistic effects between Pt and TMCs. While Pt has remained the benchmark catalyst for glycerol electrooxidation due to its high C-C scission activity, gold (Au) has also found popularity with its high catalytic activity attributed to greater resistance to CO poisoning, despite its favorability for partial glycerol oxidation. Previous studies have hinted at the significance of Au surface facets on glycerol oxidation activity and product selectivity, but none had used nanoparticles with controlled surface facets. This thesis sought to bridge the knowledge gap using precisely-synthesized Au nanocrystals with well-characterized {100}, {110}, and {111} surface facets to provide insight into glycerol electrooxidation on Au. Electrochemical techniques were used in parallel with in-situ IRRAS analysis to uncover the differences in product selectivity and oxidation activity between the three Au surfaces, with Au {111} exhibiting the greatest activity for C-C bond scission, while Au {110} showed the lowest onset potential due to facile AuOH- formation. Hydrogen (H₂) fulfills a critical role in modern society, not only as a renewable fuel, but also as a key chemical feedstock. Production of H₂ from water electrolysis creates opportunities for storing excess energy from renewable sources as an energy-dense fuel and reducing the environmental footprint of chemical processes requiring H₂. However, efforts have been hampered by the dependence on scarce Pt-group catalyst materials. This thesis explores the application of TMNs as an earth-abundant material for enhancing the activity of Pt in the hydrogen evolution reaction (HER). Combined with DFT calculations, the HER activity of monolayer Pt- and Au-modified TMN thin films was correlated with the ΔGH* values in a volcano-type relationship. Electrocatalytic experiments in acidic electrolyte showed that TMN-supported monolayer Pt exhibited similar HER activity to the Pt foil, correlating with intermediate hydrogen adsorption strength. TiN-supported Pt and Au powders were studied to extend the correlations from thin films. Furthermore, the electrochemical stability of TMNs was studied across a wide range of potentials and pH values to generate pseudo-Pourbaix diagrams and identify TMN candidates for HER, alcohol oxidation, ORR and OER applications. Using the pseudo-Pourbaix findings, Pt/TMN catalysts were selected for studying methanol electrooxidation activity. Methanol electrooxidation has drawn significant attention particularly due to interest in direct alcohol fuel cells. Much like the case for glycerol oxidation, while Pt has been the benchmark catalyst, it has been hindered by strong adsorption of CO. As the modification of Pt with other materials, such as ruthenium, has shown promising enhancements to methanol electrooxidation activity, the synergistic effects of Pt modification with TMNs were studied in this work. In the resulting electrochemical experiments, Pt/Mo₂N was found to exhibit negligible activity likely because of its oxidative instability. In contrast, Pt/TiN showed enhanced activity, and in-situ IRRAS experiments suggest that Pt/TiN enhanced the COads-free pathway leading to increased formic acid selectivity. This thesis demonstrated avenues for developing more optimized catalysts with reduced loadings of Pt and other precious metals for applications in alternative fuel production and utilization. The influence of Au surface facets on glycerol oxidation was examined and the synergistic effects between Pt and earth-abundant TMC and TMN materials were used to enhance the electrooxidation of biomass-derived oxygenates and H₂ production from water electrolysis. These electrochemical stability and activity trends can guide future catalyst design for other critical reactions such as oxygen evolution and challenging applications like glycerol electroreduction.