Due to their outstanding properties, poly(arylene ethers) are useful as toughness modifiers in epoxy resins (EP). Furthermore, these polymers show rather low intrinsic fire risks. According to recent research it has been incorporated that poly(arylene ether phosphine oxides) [PAEPO’s] can further improve the fire behavior. Increasing phosphorous content of the PAEPO can influence the fire behavior too. Fire retardants containing phosphorus – regardless of whether an additive or reactive approach is used – show different mechanisms in the condensed and gas phase. In the present study PSU Control (BPA based polysulfone) with four different PAEPO’s and their corresponding blends with an EP were investigated. All poly(arylene ether phosphine oxides) were synthesized by nucleophilic aromatic polycondensation. The polymers obtained covered a wide range of weight average molar masses (6,000 – 150,000 g/mol) as determined by size exclusion chromatography with multi-angle light scattering detection (MALLS). FTIR, NMR spectroscopy and MALDI-TOF revealed formation of the desired polymer structure of the linear poly(arylene ethers). All polymers were easily soluble in common organic solvents, thus enabling processing from solution.The pyrolysis and the fire retardancy mechanisms of the polymers and blends with epoxy resin (EP) were tackled by means of a comprehensive thermal analysis (thermogravimetry (TG), TG-evolved gas analysis) and fire tests [PCFC, limiting oxygen index (LOI), UL-94, cone calorimeter]. The Mitsunobu reaction of Dimethyl-5-hydroxyisophthalate and a long chain semifluorinated alcohol requires triphenyl phosphine as a reactant. Identical, in some case higher yield was obtained in the usual conditions, with triphenyl phosphine and with trivalent phosphorus containing polymers, which was prepared in solvent free bulk (melt) polymerization technique from trivalent phosphorus monomer and a silylated diphenol in presence of CsF. Purification and the recovery of the final product which is always a big challenge in case of Mitsunobu reaction, was far more easier using polymer compared to triphenyl phosphine. During polymerization there was a possibility to have polymer having repeating unit containing both trivalent phosphorus and phosphine oxide. The trivalent phosphorus content of the polymer can be varied using different molar concentration of CsF.

The Cone Calorimeter has been used widely for various purposes as a bench - scale apparatus. Originally the retainer frame (edge frame) was designed to reduce unrepresentative edge burning of specimens. In general, the frame has been used in most Cone tests without enough understanding of its effect. It is very important to have one - dimensional (1D) conditions in order to estimate thermal properties of materials. It has been implicitly assumed that the heat conduction in the Cone Calorimeter is 1D using the current specimen preparation. However, the assumption has not been corroborated explicitly to date. The first objective of this study was to evaluate the heat transfer behavior of a Cone specimen by examining its three - dimensional (3D) heat conduction. It is essential to understand the role of wall lining materials when they are exposed to a fire from an ignition source. Full - scale test methods permit an assessment of the performance of a wall lining material. Fire growth models have been developed due to the costly expense associated with full - scale testing. The models require heat flux maps from the ignition burner flame as input data. Work to date was impeded by a lack of detailed spatial characterization of the heat flux maps due to the use of limited instrumentation. To increase the power of fire modeling, accurate and detailed heat flux maps from the ignition burner are essential. High level spatial resolution for surface temperature can be provided from an infrared camera. The second objective of this study was to develop a heat flux mapping procedure for a room test burner flame to a wall configuration with surface temperature information taken from an infrared camera. A prototype experiment is performed using the ISO 9705 test burner to demonstrate the developed heat flux mapping procedure. The results of the experiment allow the heat flux and spatial resolutions of the method to be determined and compared to the methods currently available.

Les matériaux composites à matrice polymère thermodurcissable interviennent dans de nombreux domaines d’application, parmi lesquels le secteur des transports. Ils présentent toutefois une faible tenue au feu qui limite leur utilisation pour des raisons évidentes de sécurité. De par les restrictions de plus en plus exigeantes de la Commission Européenne (REACH), il existe un réel besoin de se tourner vers des solutions alternatives. Des études récentes ont prouvé l’intérêt des Silsesquioxanes Oligomériques Polyhédriques (POSS) comme agents ignifuges, et particulièrement les POSS portant des ligands phenyl. L’objectif de ce travail a été d’étudier comment la tenue au feu de réseaux hybrides époxy-amine pouvait être améliorée par l’ajout de POSS dans ces matériaux. En faisant varier la nature des comonomères époxydes et amines, ainsi que la structure des POSS sélectionnés, des éléments de réponse ont pu être apportés à la question : existe-t-il une relation structure-propriété en ce qui concerne le comportement au feu des réseaux époxydes ? Des POSS fonctionnels et inertes ont été choisis pour cette étude, et une attention particulière a été portée sur le trisilanolphenyl POSS (POSSOH), pour lequel différents procédés de dispersion ont été mis en œuvre. Il a été montré que l’état de dispersion des POSS était significativement influencé par le type de ligands de ces POSS, mais également par le type de prépolymère époxyde utilisé. En particulier, des structures complexes, jamais observées, ont été découvertes dans les réseaux hybrides basés sur la Tétraglycidyl(diaminodiphenyl) méthane (TGDDM). Des études cinétiques visant à comprendre les interactions développées par les POSS au sein des réseaux ont été menées. Un fort pouvoir catalytique de l’association POSSOH avec un composé à base d’aluminium sur les réactions de réticulation a notamment été mis en évidence. D’autre part, les propriétés thermomécaniques des réseaux finals n’ont pas été modifiées de manière significative par l’ajout de POSS. Finalement, une amélioration remarquable de la tenue au feu a été obtenue dans certains cas, notamment par l’ajout de POSSOH en combinaison avec le composé métallique. La tenue au feu des réseaux à base de TGDDM a été identifiée comme étant liée à un mécanisme d’intumescence. / Thermoset polymer composite materials are used in a number of application domains, amongst which the transports sector, but they suffer from poor fire resistance which limits their use for obvious safety and security issues. With the increasingly demanding restrictions from the European Commission, there is a real need to seek for alternative solutions. Recent studies have found the Polyhedral Oligomeric Silsesquioxane (POSS) compounds interesting as fire retardant agents, particularly the POSS bearing phenyl ligands. The present work aimed at investigating how the fire retardancy of hybrid epoxy networks can be improved by incorporating Polyhedral Oligomeric Silsesquioxanes (POSS). In this study, the nature of the epoxy-amine comonomers was varied, as well as the POSS structure. An inert POSS and two multifunctional POSS were selected in order to generate various morphologies. The aim was to answer the question: does a structure-property relationship exist as concerns the fire behaviour of epoxy networks? Particular attention was dedicated to systems containing the trisilanolphenyl POSS (POSSOH) for which different processes of dispersion were implemented. The POSS dispersion state was shown to be greatly influenced by the type of POSS ligands, but also by the epoxy prepolymer nature in the case of the versatile POSSOH. In particular, intricate, never-observed morphologies were discovered in the networks based on Tetraglycidyl(diaminodiphenyl) methane (TGDDM) and containing POSSOH. The study of functional POSS-involving interactions and epoxy-amine kinetics in the model systems revealed the high catalytic power of the combined presence of POSSOH and an aluminium-based catalyst in the model epoxy networks, as well as the occurrence of homopolymerisation. The thermo-mechanical properties were not significantly modified by the addition of POSS. Finally, spectacular improvements in fire retardancy were obtained in some cases, in particular when the POSSOH and the Al-based catalyst were introduced in combination. The fire protection mechanism was attributed to intumescence in the TGDDM-based networks. The addition of POSSOH and the Al-catalyst was found to be efficient in all the epoxy-amine network types, which could not be clearly related to the POSSOH structures but was rather attributed to a chemical synergistic effect.

Due to their outstanding properties, poly(arylene ethers) are useful as toughness modifiers in epoxy resins (EP). Furthermore, these polymers show rather low intrinsic fire risks. According to recent research it has been incorporated that poly(arylene ether phosphine oxides) [PAEPO’s] can further improve the fire behavior. Increasing phosphorous content of the PAEPO can influence the fire behavior too. Fire retardants containing phosphorus – regardless of whether an additive or reactive approach is used – show different mechanisms in the condensed and gas phase. In the present study PSU Control (BPA based polysulfone) with four different PAEPO’s and their corresponding blends with an EP were investigated. All poly(arylene ether phosphine oxides) were synthesized by nucleophilic aromatic polycondensation. The polymers obtained covered a wide range of weight average molar masses (6,000 – 150,000 g/mol) as determined by size exclusion chromatography with multi-angle light scattering detection (MALLS). FTIR, NMR spectroscopy and MALDI-TOF revealed formation of the desired polymer structure of the linear poly(arylene ethers). All polymers were easily soluble in common organic solvents, thus enabling processing from solution.The pyrolysis and the fire retardancy mechanisms of the polymers and blends with epoxy resin (EP) were tackled by means of a comprehensive thermal analysis (thermogravimetry (TG), TG-evolved gas analysis) and fire tests [PCFC, limiting oxygen index (LOI), UL-94, cone calorimeter]. The Mitsunobu reaction of Dimethyl-5-hydroxyisophthalate and a long chain semifluorinated alcohol requires triphenyl phosphine as a reactant. Identical, in some case higher yield was obtained in the usual conditions, with triphenyl phosphine and with trivalent phosphorus containing polymers, which was prepared in solvent free bulk (melt) polymerization technique from trivalent phosphorus monomer and a silylated diphenol in presence of CsF. Purification and the recovery of the final product which is always a big challenge in case of Mitsunobu reaction, was far more easier using polymer compared to triphenyl phosphine. During polymerization there was a possibility to have polymer having repeating unit containing both trivalent phosphorus and phosphine oxide. The trivalent phosphorus content of the polymer can be varied using different molar concentration of CsF.