This thesis reports the fabrication of three dimensionally independent on-chip microchannels using a CMOS-compatible single mask deep reactive ion etching (DRIE) process for cooling 3D ICs. Three dimensionally independent microchannels are fabricated by utilizing the RIE lag effect. This allows complex microchannel configurations to be fabricated using a single mask and single silicon etch step. Furthermore, the microchannels are sealed in one step by low temperature oxide deposition. The micro-fin channels heat transfer characteristics are similar to previously published channel designs by being capable of removing 185 W/cm2 before the junction temperatures active elements exceed 85°C. To examine the heat transfer characteristics of this proposed on-chip cooler, different channel geometries were simulated using computational fluid dynamics. The channel designs were simulated using 20°C water at different flow rates to achieve a laminar flow regime with Reynolds numbers ranging from 200 to 500. The steady state simulations were performed using a heat flux of 100 W/cm2. Simulation results were verified using fabricated test chips. A micro-fin geometry showed to have the highest heat transfer capability and lowest simulated substrate temperatures. While operating with a Reynolds number of 400, a Nusselt number per input energy (Nu/Q) of 0.24 W-1 was achieved. The micro-fin geometry is also capable of cooling a substrate with a heat flux of 100W/cm2 to 45ºC with a Reynolds number of 525. These channels also have a lower thermal resistance compared to external heat sinks because there is no heat spreader or thermal interface material layer. / Master of Science

Thermal management is a rapidly growing field in power electronics today. As power supply systems are designed with higher power density levels, keeping component temperatures within suitable ranges of their maximum operating limits becomes an increasingly challenging task. This project focuses on thermal management at the system level, using a 1.2 kW front-end power converter as a subject for case study. The establishment of a methodology for using the computer code I-deas to computationally simulate the thermal performance of component temperatures within the system was the primary goal. A series of four benchmarking studies was used to verify the computational predictions. The first test compares predictions of a real system with thermocouple measurements, and the second compares computational predictions with infrared camera and thermocouple measurements on a component mounted to a heat sink. The third experiment involves using flow visualization to verify the presence of vortices in the flow field, and the fourth is a comparison of computational temperature predictions of a DC heater in a controlled flow environment. A radiation study using the Monte Carlo ray-trace method for radiation heat transfer resulted in the reduction of some component temperature predictions of significant components. This radiation study focused on an aspect of heat transfer that is often ignored in power electronics. A component rearrangement study was performed to establish a set of guidelines for component placement in future electronic systems. This was done through the use of a test matrix in which the converter layout was varied a number of different ways in order to help determine thermal effects. Based on the options explored and the electrical constraints on the circuit, an optimum circuit layout was suggested for maximum thermal performance. This project provides a foundation for the thermal management of power electronics at the system level. The use of I-deas as a computational modeling tool was explored, and comparison of the code with experimental measurements helped to explore the accuracy of I-deas as a system level thermal modeling tool. / Master of Science

A method for preserving transplant organs for extended periods of time has been developed in the transplant organ preservation cooler. The preservation cooler enhances organ viability by maintaining a temperature controlled organ bath and pumping perfusate through the transplant organ. The emphasis on the transplant organ preservation cooler is to provide a simple and portable system which will be powered by boiled off oxygen from a liquid oxygen source. The design of the preservation cooler pump and temperature control system are presented. Results of tests proving the successful operation of the preservation cooler prototype are also presented. / Master of Science

Thesis: M.S., Massachusetts Institute of Technology, Department of Mechanical Engineering, 1978 / Includes bibliographical references. / M.S. / M.S. Massachusetts Institute of Technology, Department of Mechanical Engineering

Yes / In polymer melt processing, the heat transfer coefficient (HTC) determines the heat flux across the interface of the polymer melt and the mould wall. The HTC is a dominant parameter in cooling simulations especially for microinjection moulding, where the high surface to volume ratio of the part results in very rapid cooling. Moreover, the cooling rate can have a significant influence on internal structure, morphology and resulting physical properties. HTC values are therefore important and yet are not well quantified. To measure HTC in micromoulding, we have developed an experimental setup consisting of a special mould, and an ultra-high speed thermal camera in combination with a range of windows. The windows were laser machined on their inside surfaces to produce a range of surface topographies. Cooling curves were obtained for two materials at different processing conditions, the processing variables explored being melt and mould temperature, injection speed, packing pressure and surface topography. The finite element package Moldflow was used to simulate the experiments and to find the HTC values that best fitted the cooling curves, so that HTC is known as a function of the process variables explored. These results are presented and statistically analysed. An increase in HTC from the standard value of 2500 W/m2C to values in the region 7700 W/m2C was required to accurately model the observations. / EPSRC

Reliable, efficient and cost-effective energy supply is crucial for economic and social development. Mining and industrial sectors consumed close to 37% of the total energy produced in the world during 2013. The South African power network is strained by the rapid expansion of mining, industrial and public sectors. Generation, transmission and distribution of electrical energy are in progress, but supply will not meet demand in the near future. The South African electricity supplier needs capital for expansion. Electricity price increases have been significantly higher than increases in the gold price over the last few years. Mining companies are under pressure from government to improve their labour relations. They are obligated to spend money on local infrastructure development. Therefore, cost efficiency receives higher priority than ever before and requires an implementation strategy. Cooling systems on mines proved to be significant electricity consumers. These systems lack integrated management and efficient and optimised control. Electricity demand can be reduced through implementation of energy saving measures on these cooling systems. Energy saving measures reduce the operational costs of mining to ensure that mines stay globally competitive. The identification of long-term challenges for energy saving measures is crucial. Successful implementation of energy saving measures results in improved utilisation and performance of mine cooling systems. These measures must be maintained to ensure a constant positive impact on reduced electrical energy consumption. The electrical energy savings are dependent on external factors, such as ambient conditions. Improved implementation strategies of energy saving measures will prevent deterioration of utilisation and performance of the mine cooling systems. Monitoring and reporting of key performance indicators are crucial. Lack of integrated maintenance can lead to lost opportunities and the deterioration of equipment and machines. The improved implementation strategies in two separate case studies proved sustainable savings of 1.73 MW and 0.66 MW respectively. The electricity cost savings for Mine A and Mine B are R8.8 million and R2.9 million respectively. These savings have been sustained for periods of seventeen and seven months respectively, indicating the value of the study. / MIng (Mechanical Engineering), North-West University, Potchefstroom Campus, 2015

Reliable, efficient and cost-effective energy supply is crucial for economic and social development. Mining and industrial sectors consumed close to 37% of the total energy produced in the world during 2013. The South African power network is strained by the rapid expansion of mining, industrial and public sectors. Generation, transmission and distribution of electrical energy are in progress, but supply will not meet demand in the near future. The South African electricity supplier needs capital for expansion. Electricity price increases have been significantly higher than increases in the gold price over the last few years. Mining companies are under pressure from government to improve their labour relations. They are obligated to spend money on local infrastructure development. Therefore, cost efficiency receives higher priority than ever before and requires an implementation strategy. Cooling systems on mines proved to be significant electricity consumers. These systems lack integrated management and efficient and optimised control. Electricity demand can be reduced through implementation of energy saving measures on these cooling systems. Energy saving measures reduce the operational costs of mining to ensure that mines stay globally competitive. The identification of long-term challenges for energy saving measures is crucial. Successful implementation of energy saving measures results in improved utilisation and performance of mine cooling systems. These measures must be maintained to ensure a constant positive impact on reduced electrical energy consumption. The electrical energy savings are dependent on external factors, such as ambient conditions. Improved implementation strategies of energy saving measures will prevent deterioration of utilisation and performance of the mine cooling systems. Monitoring and reporting of key performance indicators are crucial. Lack of integrated maintenance can lead to lost opportunities and the deterioration of equipment and machines. The improved implementation strategies in two separate case studies proved sustainable savings of 1.73 MW and 0.66 MW respectively. The electricity cost savings for Mine A and Mine B are R8.8 million and R2.9 million respectively. These savings have been sustained for periods of seventeen and seven months respectively, indicating the value of the study. / MIng (Mechanical Engineering), North-West University, Potchefstroom Campus, 2015

Thesis (PhD) -- University of Stellenbosch, 2010. / ENGLISH ABSTRACT: In the design of a modern natural draught wet-cooling tower (NDWCT), structural and performance characteristics must be considered. Air flow distortions and resistances must be minimised to achieve optimal cooling which requires that the cooling towers must be modelled two-dimensionally and ultimately threedimensionally to be optimised. CFD models in literature are found to be limited to counterflow cooling towers packed with film fill, which is porous in one direction only and generally has a high pressure drop, as well as purely crossflow cooling towers packed with splash fill. This simplifies the analysis considerably as the effects of flow separation at the air inlet are minimised and fill performance is determined using the method of analysis originally employed to determine the fill performance characteristics from test data. Many counterflow cooling towers are, however, packed with trickle and splash fills which have anisotropic flow resistances, which means the fills are porous in all flow directions and thus air flow can be oblique through the fill, particularly near the cooling tower air inlet. This provides a challenge since available fill test facilities and subsequently fill performance characteristics are limited to purely counter- and crossflow configuration. In this thesis, a CFD model is developed to predict the performance of NDWCTs with any type of spray, fill and rain zone configuration, using the commercial code FLUENT®. This model can be used to investigate the effects of different: atmospheric temperature and humidity profiles, air inlet and outlet geometries, air inlet heights, rain zone drop size distributions, spray zone performance characteristics, variations in radial water loading and fill depth, and fill configurations or combinations on cooling tower performance, for optimisation purposes. Furthermore the effects of damage or removal of fill in annular sections and boiler flue gas discharge in the centre of the tower can be investigated. The CFD modelling of NDWCTs presents various options and challenges, which needed to be understood and evaluated systematically prior to the development of a CFD model for a complete cooling tower. The main areas that were investigated are: spray and rain zone performance modelling by means of an Euler-Lagrangian model; modelling of air flow patterns and flow losses; modelling of fill performance for oblique air flow; modelling of air pressure and temperature profiles outside and inside the cooling tower. The final CFD results for the NDWCT are validated by means of corresponding one-dimensional computational model data and it is found that the performance of typical NDWCTs can be enhanced significantly by including protruding platforms or roundings at the air inlet, reducing the mean drop size in the rain zone, radially varying the fill depth and reducing the air inlet height. / AFRIKAANSE OPSOMMING: By die ontwerp van ‘n moderne natuurlike trek nat koeltoring (NTNK), moet strukturele en werkverrigtings eienskappe in ag geneem word. Wanverdeelde lugvloei en vloeiweerstande moet geminimaliseer word om optimale verkoeling te bewerkstellig, wat vereis dat die koeltorings twee-dimensioneel en uiteindelik driedimensioneel gemodelleer moet word om hulle te kan optimeer. Dit is gevind dat berekeningsvloeidinamika (BVD of “CFD” in engels) modelle in die literatuur, beperk is tot teenvloei koeltorings gepak met film tipe pakking, wat net in een vloeirigting poreus is en boonop gewoonlik ook ‘n hoë drukval het, sowel as suiwer dwarsvloei koeltorings met spatpakking. Hierdie vergemaklik die analise aansienlik omdat die effekte van vloeiwegbreking by die luginlaat verklein word en die pakking se werkverrigtingsvermoë bereken kan word met die analise metode wat oorspronklik gebruik is om die pakkingseienskappe vanaf toets data te bepaal. Baie teenvloei koeltorings het egter drup- (“trickle”) of spatpakkings met anisotropiese vloeiweerstand, wat beteken dat die pakking poreus is in alle vloeirigtings en dat die lug dus skuins deur die pakking kan vloei, veral naby die koeltoring se lug inlaat. Hierdie verskaf ‘n uitdaging aangesien beskikbare pakking toetsfasiliteite, en dus ook pakking karakteristieke, beperk is tot suiwer teenvloei en dwarsvloei konfigurasie. ‘n BVD model word in hierdie tesis ontwikkel wat die werkverrigtingsvermoë van NTNK’s kan voorspel vir enige sproei, pakking en reënsone konfigurasie deur van die kommersiële sagteware FLUENT® gebruik te maak. Hierdie model kan gebruik word om die effekte van verskillende: atmosferiese temperatuur- en humiditeitsprofiele, lug inlaat en uitlaat geometrië, lug inlaat hoogtes, reënsone druppelgrootteverdelings, sproeisone werkverrigtingskarakteristieke, variasie in radiale waterbelading en pakking hoogte, en pakking konfigurasies of kombinasies op koeltoringvermoë te ondersoek vir optimerings doeleindes. Verder kan die effekte van beskadiging of verwydering van pakking in annulêre segmente, en insluiting van ‘n stoomketel skoorsteen in die middel van die toring ondersoek word. Die BVD modellering van NTNK bied verskeie moontlikhede en uitdagings, wat eers verstaan en sistematies ondersoek moes word, voordat ‘n BVD model van ‘n algehele NTNK ontwikkel kon word. Die hoof areas wat ondersoek is, is: sproeien reënsone modellering mbv ‘n Euler-Lagrange model; modellering van lugvloeipatrone en vloeiverliese; modellering van pakking verrigting vir skuins lugvloeie; modellering van lugdruk- en temperatuurprofiele buite en binne in die koeltoring. Die BVD resultate word mbv van data van ‘n ooreenstemmende eendimensionele berekeningsmodel bevestig en dit is bevind dat die werkverrigting van ‘n tipiese NTNK beduidend verbeter kan word deur: platforms wat uitstaan of rondings by die luginlaat te installeer, die duppelgrootte in die reënsone te verklein, die pakkingshoogte radiaal te verander, en die luginlaathoogte te verlaag.

In this study, the cooling of a simulated blade under increasing pitch between holes was examined. The change in non-dimensional surface temperature, phi, was measured experimentally to quantify this performance loss. This critical quantification of the sensitivity of cooling to pitch between holes has not been studied previously. A range of blowing ratios and angles of attack were tested. Data are presented in terms of the laterally averaged phi, and in terms of the minimum phi, arguably more important from a design perspective. Increasing the pitch 13% produced no measureable change using either parameter. An increase of 26% in pitch produced only a 4% loss in lateral averages, while some hot points dropped by 10%. These small changes are due to compensating effects of increased internal and through-hole convective cooling. A limit to these effects was shown when increasing pitch 53%. While performance loss in the average was still relatively small at 15%, the minimum phi decreased by 27%. Heat flux gauges were used to gather data on the internal and external surface. The internal impingement used in this study represents a more accurate representation of internal cooling for an actual engine part than has been previously studied, providing a starting point for exploring the differences between engine configurations and those generally investigated in the literature. External heat flux measurements were used to measure the ratio of heat flux with and without film cooling. These results call into question the use of the net heat flux reduction parameter, which is commonly used to quantify overall film cooling performance. / text

Solar Energy and Hydrogen (energy carrier) are possible replacement options for fossil fuel and its associated problems of availability and high prices which are devastating small, developing, oil-importing economies. But a major drawback to the full implementation of solar energy, in particular photovoltaic (PV), is the lowering of conversion efficiency of PV cells due to elevated cell temperatures while in operation. Also, hydrogen as an energy carrier must be produced in gaseous or liquid form before it can be used as fuel; but its‟ present major conversion process produces an abundance of carbon dioxide which is harming the environment through global warming. In search of resolutions to these issues, this research investigated the application of Thermal Management to Photovoltaic (PV) modules in an attempt to reverse the effects of elevated cell temperature. The investigation also examined the effects of coupling the thermally managed PV modules to a proton exchange membrane (PEM) Hydrogen Generator for the production of hydrogen gas in an environmentally friendly and renewable way. The research took place in Kingston, Jamaica. The thermal management involved the application of two cooling systems which are Gravity-Fed Cooling (GFC) and Solar-Powered Adsorption Cooling (SPAC) systems. In both systems Mathematical Models were developed as predictive tools for critical aspects of the systems. The models were validated by the results of experiments. The results of the investigation showed that both cooling systems stopped the cells temperatures from rising, reversed the negative effects on conversion efficiency, and increased the power output of the module by as much as 39%. The results also showed that the thermally managed PV module when coupled to the hydrogen generator impacted positively with an appreciably increase of up to 32% in hydrogen gas production. The results of this work can be applied to the equatorial belt but also to other regions with suitable solar irradiation. The research has contributed to the wider community by the development of practical, environmentally friendly, cost effective Thermal Management Systems that guarantee improvement in photovoltaic power output, by introducing a novel way to use renewable energy that has potential to be used by individual household and/or as cottage industry, and by the development of Mathematical Tools to aid in photovoltaic power systems designs.