Atualmente, a participação da energia elétrica na matriz energética mundial é um assunto em evidência. O estudo do compósito isolante da barra estatórica, um dos componentes principais da máquina hidrogeradora, permite a obtenção de informações físico-químicas relevantes ao aperfeiçoamento do sistema, e também de estudos de comportamento térmico quando este é exposto à alta temperatura, por diferentes intervalos de tempo submetidos a estresses mecânicos, elétricos e/ou químicos. O sistema em estudo é o MICALASTIC®, desenvolvido pela empresa Siemens em 1960. Neste trabalho, as propriedades térmicas do compósito isolante, formado por uma fita de mica, resina epóxi (DGEBA), endurecedor (MHHPA) e acelerador naftenato de zinco (N-Zn) foram estudadas. Utilizando-se as técnicas termoanalíticas Calorimetria Exploratória Diferencial (DSC) e Termogravimetria e Termogravimetria Derivada (TG/DTG), o comportamento térmico de cada um dos materiais foi avaliado. As curvas DSC e TG/DTG também evidenciaram as possíveis interações químicas entre os componentes. Os estudos referentes à cura do material e da degradação térmica do compósito curado foram realizados. Observou-se claramente a influência da quantidade de acelerador na polimerização do sistema. A partir das curvas DSC, observou-se dois mecanismos de cura diferentes coexistentes, um com menor quantidade de N-Zn e outro com concentração maior, resultando em eventos de cura com início em temperaturas diferentes. Esse fato ainda não havia sido estudado desde a origem do sistema. Além disso, a perda de massa referente à evaporação do endurecedor no início do processo de cura foi confirmada a partir da caracterização do compósito por espectroscopia de absorção na região do infravermelho, comparando-se os espectros antes e após o fenômeno. Na prática, dois perfis de impregnação, o Homogêneo e o Heterogêneo, de barras condutoras são utilizados, e uma diferença significativa entre eles foi observada. Os estudos desenvolvidos devem ser associados a testes elétricos específicos para o melhor entendimento da relação entre a aplicação do material e suas propriedades teóricas termoanalíticas. Além disso, foi realizado o estudo cinético da decomposição térmica do compósito curado por métodos termogravimétricos, isotérmico e dinâmico. / Currently, the electric energy participation in the world energy matrix is a significant issue. The insulating composite in stator bars, which are one of the most important components in hydrogenerator machines, allows the attainment of relevant physical and chemical information to system optimization, in addition to study thermal behavior when the material is exposed to high temperatures, for different time intervals and mechanical, chemical and/or electrical stress. The studied system is MICALASTIC®, developed by Siemens Company in 1960. In this work, thermal properties of this insulating composite, composed by mica tape, epoxy resin (DGEBA), hardener (MHHPA) and zinc naphtenate (N-Zn) as accelerator, were studied. Using thermoananalytical techniques as Differential Scanning Calorimetry (DSC) and Thermogravimetry and Derivative Thermogravimetry (TG/DTG), thermal behavior of each material was evaluated. DSC and TG/DTG curves evidenced chemical interactions between components. The study relative to material curing and cured composite thermal degradation were described. It was clearly observed the N-Zn amount influence in the cure of system, and through DSC curves, it was possible to observe two distinct polymerization coexisting mechanisms, one with lower quantity of N-Zn and another one with bigger concentration, resulting in cure events starting in different temperatures. This fact has not been studied yet since the system has been originated. Besides that, the weight loss related to hardener evaporation starting with curing process was confirmed by composite characterization by FTIR spectra, before and after phenomenon. In practice, two impregnation patterns (Homogeneous and Heterogeneous) of conductive bars are used and a significant difference between them was observed. The developed studies have to be associated to electrical tests to a best understanding about material application and theoretical thermoanalytical properties. In addition, it was performed thermal decomposition of cured composite kinetic study by isothermic and dynamic thermogravimetric methods

Outdoor insulators are one of the most important parts of a power system. The reliability of a power system depends also on the reliability of the insulators. The main functions of an insulator used for outdoor applications are to give the necessary insulation, provide the necessary mechanical support to the transmission line conductor and also to resist the various environmental stresses like pollution, ultra violet rays etc. Traditionally porcelain and glass insulators have been used for outdoor insulator applications. They are good insulators under normal conditions and the cap and pin arrangement allows them to take up the mechanical load of the line. But owing to their large weight and brittle nature they are susceptible to vandalism and also they have increased cost of installation and commissioning. But the main problem of porcelain and glass insulators is its performance under polluted environmental condition. Under wet and polluted conditions, the porcelain insulators allow the formation of a conducting layer on the surface which results in setting up of leakage current, dry band arcing and power loss. This problem is further augmented under dc voltages where the stress is unidirectional and the contaminant deposition is higher as compared to ac. Polymeric insulators are a good alternative for porcelain and ceramic insulators for use especially under dc voltages because of their good pollution performance. The property of surface hydrophobicity resists the setting up of leakage currents and hence polymeric insulators help in reducing power loss. They are also light in weight and vandalism resistant and hence easier to install. But being polymeric, they form conductive tracks and erode when exposed to high temperatures which occur at the surface during dry band arcs and when exposed to corona discharges. The surface hydrophobicity is also temporarily lost when exposed to different electrical stresses. Silicone rubber is the most popular among the various choices of polymers for outdoor insulator applications. They have good surface hydrophobicity and tracking performance. But polymers in their pure form cannot be used as insulators because of their poor mechanical strength. Adding inorganic fillers into the polymer matrix not only improves its mechanical properties but also its erosion resistance. Micron sized Alumina Trihydrate (ATH) is used traditionally to improve the tracking and erosion resistance of polymeric insulators. A very high loading (up to 60%) is used. Adding such a high filler loading to the base polymer hampers its flexibility and the material processing. With the advent of nanotechnology, nano fillers have come into vogue. Studies conducted on nano filled polymers showed exciting results. A small amount of nano fillers in the polymer matrix showed significant improvement in the mechanical strength without hampering its flexibility. The electrical properties like tracking and erosion also improved with filler loading. Hence the use of nano filled silicone rubber is a good alternative for use as a high voltage insulator especially under dc voltages. Reports suggest that adding nano fillers into the silicone rubber matrix improves the tracking and erosion resistance and the corona degradation as compared to the unfilled samples under ac voltages. The literature on the dc performance of silicone rubber nano composites is scarce. So the present study aims to evaluate the performance of silicone rubber nano composites for tracking and erosion resistance and corona degradation under dc voltages. The tracking and erosion resistance under dc voltages was measured using the Inclined Plane Tracking and Erosion Resistance set up as per ASTM D2303 which was modified for dc voltage studies. The performance of nano Alumina and nano Silica fillers were evaluated under negative dc and the performance was compared with micron sized Alumina Trihydrate filled samples. The effect of filler loading was also studied. It was seen that the performance of the silicone rubber improved with filler loading. A small loading percentage of nano fillers were enough to give performance similar to silicone rubber filled with micron sized ATH filler. The silicone rubber performed better under negative dc as compared to ac and positive dc. The positive dc tests showed a migration of ions from the electrodes onto the sample surface. The increased surface conductivity resulted in very heavy erosion in the case of positive dc tested samples. The corona aging studies were also conducted on silicone rubber nano composites. Nano silica was used as filler in this case. Different filler loadings were employed to understand the effect of filler loading. The corona was generated using a needle plane electrode and samples were exposed to both positive and negative dc corona. The samples were exposed to corona for different time intervals – 25 and 50 hours to study the effect of exposure time. The hydrophobicity, crack width and surface roughness were measured after the tests. Adding nano fillers into the polymer matrix improved the corona performance. With filler loading, the performance improved. The samples exposed to positive dc corona performed better than those under negative dc corona. The loss of hydrophobicity, surface cracks and the surface roughness was less in the case of positive dc corona tested samples. With exposure time, the performance of silicone rubber became poorer for positive dc corona tested samples. For the negative dc corona tested samples, the performance seemed to improve with exposure time. The tracking and erosion resistance and the corona aging studies conducted showed that the performance of silicone rubber is improved by adding nano fillers into the polymer matrix. A small amount of nano filler loading was enough to perform similar to a heavily loaded micron filled sample. Hence nano fillers can be used as a good functional material to improve the performance of silicone rubber insulators especially under wet and polluted conditions.

Today, nanotechnology has added a new dimension to materials technology by creating opportunities to significantly enhance the properties of existing conventional materials. Polymer nanocomposites belong to one such class of materials and even though they show tremendous promise for dielectric/electrical insulation applications (“nanodielectrics” being the buzzword), the understanding related to these systems is very premature. Considering the desired research needs with respect to some of the dielectric properties of polymer nanocomposites, this study attempts to generate an understanding on some of the existing issues through a systematic and detailed experimental investigation coupled with a critical analysis of the data. An epoxy based nanocomposite system is chosen for this study along with four different choices of nano-fillers, viz. TiO2, Al2O3, ZnO and SiO2. The focus of this study is on the properties of nanocomposites at low filler loadings in the range of 0.1 - 5% by weight and the properties under investigation are the permittivity/tan delta behaviors, DC volume resistivity, AC dielectric strength and electrical discharge resistant characteristics. Significant efforts have also been directed towards addressing the interface interaction phenomena in epoxy nanocomposites and their subsequent influence on the dielectric properties of the material. The accurate characterization of the dielectric properties for polymer nanocomposites depends on the dispersion of nanoparticles in the polymer matrix and to achieve a good dispersion of nanoparticles in the epoxy matrix for the present study, a systematic design of experiments (DOE) is carried out involving two different processing methods. Consequently, a laboratory based epoxy nanocomposite processing methodology is proposed in this thesis and this process is found to be successful in dispersing nanoparticles effectively in the epoxy matrix, especially at filler concentrations lower than 5% by weight. Nanocomposite samples for the study are prepared using this method and a rigorous conditioning is performed before the dielectric measurements. The dielectric properties of epoxy nanocomposites obtained in the present study show interesting and intriguing characteristics when compared to those of unfilled epoxy and microcomposite systems and few of the results are unique and advantageous. In an unexpected observation, the addition of nanoparticles to epoxy is found to reduce the value of nanocomposite real permittivity below that of unfilled epoxy over a wide range of frequencies. Similarly, it has been observed that irrespective of the filler type, tan delta values in the case of nanocomposites are either same or lower than the value of unfilled epoxy up to a filler loading of 5% by weight, depending on the frequency and filler concentration. In fact, the nanocomposite real permittivities and tan delta values are also observed to be lower as compared to the corresponding microcomposites of the same constituent materials at the same filler loading. In another significant result, enhancements in the electrical discharge resistant characteristics of epoxy nanocomposites (with SiO2/Al2O3 nanoparticles) are observed when compared to unfilled epoxy, especially at longer durations of discharge exposures. Contrary to these encouragements observed for few of the dielectric properties, the trends of DC volume resistivity and AC dielectric breakdown strength characteristics in epoxy nanocomposites are found to be different. Irrespective of the type of filler in the epoxy matrix, it has been observed that the values of both AC dielectric strengths and DC volume resistivities are lower than that of unfilled epoxy for the filler loadings investigated. The results mentioned above seem to suggest that there has to be an interaction between the nanoparticles and the epoxy chains in the nanocomposite and therefore, glass transition temperature (Tg) measurements are performed to characterize the interaction phenomena, if any. The results of Tg for all the investigated nanocomposites also show interesting trends and they are observed to be lower than that of unfilled epoxy up to certain nanoparticle loadings. This lowering of the Tg in epoxy nanocomposites was not observed in the case of unfilled and microcomposite systems thereby strongly confirming the fact that there exists an interaction between the epoxy chains and nanoparticles in the nanocomposite. Considering the variations obtained for the nanocomposite real permittivity and Tg with respect to filler loading, a dual nanolayer interface model is utilized to explain the interaction dynamics and according to the model, interactions between epoxy chains and nanoparticles lead to the formation of two epoxy nanolayers around the nanoparticle. Analysis shows that the characteristics of the interface region have a strong influence on the dielectric behaviors of the nanocomposites and the suggested interface model seems to fit the characteristics obtained for the different dielectric/electrical insulation properties rather well. Further investigations are performed to understand the nature of interaction between nanoparticles and epoxy chains through FTIR studies and results show that there is probably an occurrence of hydrogen bonding between the epoxide groups of the epoxy resin and the free hydroxyl (OH) groups present on the nanoparticle surfaces. The results obtained for the dielectric properties of epoxy nanocomposites in this study have widened the scope of applications of these functional materials in the electrical sector. The occurrence of lower values of real permittivity for nanocomposites is definitely unique and unexpected and this result has huge potential in electronic component packaging applications. Further, the advantages related to tan delta and electrical discharge resistance for these materials carry lot of significance since, electrical insulating materials with enhanced electrical aging properties can be designed using nanocomposite technology. Although the characteristics of AC dielectric strengths and DC volume resistivities are not found to be strictly advantageous for epoxy nanocomposites at the investigated filler loadings, these properties can be optimized when designing insulation systems for practical applications. In spite of all these advantages, serious and systematic research efforts are still desired before these materials can be successfully utilized in electrical equipment.

Atualmente, a participação da energia elétrica na matriz energética mundial é um assunto em evidência. O estudo do compósito isolante da barra estatórica, um dos componentes principais da máquina hidrogeradora, permite a obtenção de informações físico-químicas relevantes ao aperfeiçoamento do sistema, e também de estudos de comportamento térmico quando este é exposto à alta temperatura, por diferentes intervalos de tempo submetidos a estresses mecânicos, elétricos e/ou químicos. O sistema em estudo é o MICALASTIC®, desenvolvido pela empresa Siemens em 1960. Neste trabalho, as propriedades térmicas do compósito isolante, formado por uma fita de mica, resina epóxi (DGEBA), endurecedor (MHHPA) e acelerador naftenato de zinco (N-Zn) foram estudadas. Utilizando-se as técnicas termoanalíticas Calorimetria Exploratória Diferencial (DSC) e Termogravimetria e Termogravimetria Derivada (TG/DTG), o comportamento térmico de cada um dos materiais foi avaliado. As curvas DSC e TG/DTG também evidenciaram as possíveis interações químicas entre os componentes. Os estudos referentes à cura do material e da degradação térmica do compósito curado foram realizados. Observou-se claramente a influência da quantidade de acelerador na polimerização do sistema. A partir das curvas DSC, observou-se dois mecanismos de cura diferentes coexistentes, um com menor quantidade de N-Zn e outro com concentração maior, resultando em eventos de cura com início em temperaturas diferentes. Esse fato ainda não havia sido estudado desde a origem do sistema. Além disso, a perda de massa referente à evaporação do endurecedor no início do processo de cura foi confirmada a partir da caracterização do compósito por espectroscopia de absorção na região do infravermelho, comparando-se os espectros antes e após o fenômeno. Na prática, dois perfis de impregnação, o Homogêneo e o Heterogêneo, de barras condutoras são utilizados, e uma diferença significativa entre eles foi observada. Os estudos desenvolvidos devem ser associados a testes elétricos específicos para o melhor entendimento da relação entre a aplicação do material e suas propriedades teóricas termoanalíticas. Além disso, foi realizado o estudo cinético da decomposição térmica do compósito curado por métodos termogravimétricos, isotérmico e dinâmico. / Currently, the electric energy participation in the world energy matrix is a significant issue. The insulating composite in stator bars, which are one of the most important components in hydrogenerator machines, allows the attainment of relevant physical and chemical information to system optimization, in addition to study thermal behavior when the material is exposed to high temperatures, for different time intervals and mechanical, chemical and/or electrical stress. The studied system is MICALASTIC®, developed by Siemens Company in 1960. In this work, thermal properties of this insulating composite, composed by mica tape, epoxy resin (DGEBA), hardener (MHHPA) and zinc naphtenate (N-Zn) as accelerator, were studied. Using thermoananalytical techniques as Differential Scanning Calorimetry (DSC) and Thermogravimetry and Derivative Thermogravimetry (TG/DTG), thermal behavior of each material was evaluated. DSC and TG/DTG curves evidenced chemical interactions between components. The study relative to material curing and cured composite thermal degradation were described. It was clearly observed the N-Zn amount influence in the cure of system, and through DSC curves, it was possible to observe two distinct polymerization coexisting mechanisms, one with lower quantity of N-Zn and another one with bigger concentration, resulting in cure events starting in different temperatures. This fact has not been studied yet since the system has been originated. Besides that, the weight loss related to hardener evaporation starting with curing process was confirmed by composite characterization by FTIR spectra, before and after phenomenon. In practice, two impregnation patterns (Homogeneous and Heterogeneous) of conductive bars are used and a significant difference between them was observed. The developed studies have to be associated to electrical tests to a best understanding about material application and theoretical thermoanalytical properties. In addition, it was performed thermal decomposition of cured composite kinetic study by isothermic and dynamic thermogravimetric methods

Electrical machines in electrified heavy-duty vehicles are subjected to dynamic temperature loadings during normal operation due to the different driving conditions. The Electrical Insulation System (EIS) in a stator winding is aged as an effect of these dynamic thermal loads. The thermal loads are usually high constant temperatures and thermal cycling. The high average constant thermal load is well-known in the electrical machine industry but little is known about the effect of temperature cycling. In this project, the ageing of the EIS in stator windings due to temperature cycling is examined. In this project, computational simulations of different simplified models that represent the electrical insulation system are made to analyse the thermo-mechanical stresses that is induced due to thermal cycling. Furthermore, a test object was designed and simulated to replicate the stress levels obtained from the simulations. The test object is to ease the physical testing of electrical insulation system. Testing a complete stator takes time and has the disadvantage of having a high mass, therefore a test object is designed and a test method is provided. The results from the finite element analysis indicate that the mechanical stresses induced will affect the lifetime of the electrical insulation system. A sensitivity study of several thermal cycling parameters was performed, the stator core length, the cycle rate and the temperature cycle amplitude. The results obtained indicate that the stator core length is too short to have a significant effect on the thermo-mechanical stresses induced. The results of the sensitivity study of the temperature cycle rate and the temperature cycle amplitude showed that these parameters increase the thermo-mechanical stresses induced. The results from the simulations of the test object is similar to the results from the simulations of the stator windings, which means that the tests object is valid for testing. The test method that is most appropriate is the power cycling test method, because it replicates the actual application of stator windings. The thermally induced stresses exposing the slot insulation exceeds the yield strength of the material, therefore plastic deformation may occur only after one thermal cycle. The other components in the stator are exposed to stresses below the yield strength. The thermally induced stresses exposing the slot insulation are high enough to low cycle fatigue the electrical insulation system, thus thermo-mechanical fatigue is an ageing factor of the electrical insulation system.

Transformers are the most expensive and critical asset in any electrical power network. Their failure results in long interruption of power supply with consequent loss of reliability and revenue. Understanding and detection of the failure mechanism helps in avoiding catastrophic failures, unplanned outages and improving the power system reliability. Oil impregnated paper (OIP) and pressboards form the main soild insulation in a transformer. Life of the transformer is governed mostly by the life of OIP insulation. Until recently, it was thought that ageing of the OIP insulation in power transformer and its eventual failure, is mainly a function of temperature and electrical stresses. However, it has now been realized that the moisture causes rapid degradation of OIP and needs a special attention. Considering its practical relevance, this research program was formulated with goals: (i) to study the ageing of OIP insulation under temperature and moisture stresses, (ii) to seek correlation between diagnostic ageing indices and end-of-life (EOL) and (iii) to develop a life model for OIP considering moisture along with the thermal stress. Observing that working with actual transformers or even the prototypes are rather inordinately expensive, experiments were conducted with paper strips immersed in oil in test tubes with paper to oil ratio kept same as that in power transformers. In order to cater for the statistical nature of the phenomena, adequate numbers of test specimens were employed (25 numbers for each experiment). Experiments were conducted for two years at temperatures 90°C, 110°C & 120°C and moisture 1%, 2% & 3%. Following the literature, the degree of polymerization (DP) was chosen as the primary index for ageing. As measurement of DP is not only destructive, but also impractical on most of the working transformers, with an aim to develop suitable diagnostic indices for ageing, 2-furfural (2-FAL) and oxides of carbon (CO and CO2) were also measured. Empirical relation between ageing and amount of stresses and time have been deduced for the relevant range. Limiting value of these indices to prescribe the end-of-life, as well as, their correlation with DP have been worked out and reported. In order to bring the role of moisture explicitly, based on earlier work on multi-stress ageing, a multiplicative power law supplementing the Arrhenius factor is envisaged. Accordingly, a phenomenological combined stress model involving the time to failure, temperature, and moisture content is deduced. Based on the experimental results, this model is statistically validated and the values of parameters appearing in the model is obtained. Thus the combined stress model enables one to estimate the life of OIP insulation at any temperature and moisture under synergy. In summary, this work through experimental and analytical approach has contributed to the evaluation of the aging of OIP insulation used in power transformers under the combined action of moisture and temperature.

Presented master's thesis is focused on studying electroinsulating epoxy resin-based sealings. It describes the chemical composition, production, properties and measuring methods of basic electric quantities of these materials. The aim of the thesis is to compare several sets of samples of composite epoxy resins with different kinds of micro-ground siliceous sand as a filling. The temperature and frequency dependence of relative permittivity, dissipation factor and inner resistivity are measured for given samples.

This diploma thesis deals with the fundamental properties of epoxide mixtures, as determining of these fundamental properties of epoxide mixtures could in the case of favorable results lead to diminishing the amount of defects in epoxide-embedded instrument transformers. As the influence of effects in the manufacturing process of transformers causing poor quality is very extensit, the biggest emphasis is laid capitally on the influence of the epoxide casting mixture composition. The thesis describes the manufacture technology including used methodics and materials. The compositions of epoxide resins and the mechanisms of their curing. Also, the definitions of fundamental properties of dielectric materials and the description of diagnostic methods used to relative permitivity, dissipation factor and inner resistivity are included. suitable casts of acquired samples were set and dried out within the experimental part, followed by measurement of fundamental electrical properties in temperature and frequency relations. Hereafter a comparison of individual samples and the evaluation of their electrical properties will be carried out.

Tato disertační práce se věnuje studiu částečných výbojů (PD) způsobených poklesem spolehlivosti a životnosti elektronických zařízení a systémů. Diagnostika PD je dnes známá metoda pro vysoké napětí u vysoko-výkonných zařízení. V případě elektronických zařízení PD testování není ale běžně používáná metoda, přestože je zde také potenciál pro vysoké elektrické zatížení vzhledem k velmi krátké vzdálenosti. Tato práce je zaměřena na vyšetřování PD činnosti u elektronických zařízení. Bylo navrženo a provedeno pracoviště pro diagnostiku PD v elektronických zařízeních. Pracovní frekvence se pohybuje od několika stovek Hz až 100 kHz. Maximální amplituda PD testovaného napětí je vyšší než 10 kV. Navzdory jednoduché konstrukci toto zařízení přináší vysokou spolehlivost měření. Více než 300 PD testů bylo provedeno na různých elektronických zařízeních a elektronických součástí,např. na planárních transformátorech a elektronických komponentách používaných při vysoko-napěťových měničích

This master thesis investigates a redesign for a maintenance tube, used for both sampling and draining transformer oil from a tap changer compartment. With the current design, one can do one or the other of sampling and draining. The effect of this on a transformer site during maintenance means that personnel must bring extra equipment to do the maintenance routine. Along with the extra equipment, it also involves climbing the transformer an extra time to place the equipment for draining. The project aims to address several issues in the context of the product. Redesigning the product to reduce maintenance time, and therefore downtime and electrical outages. Reducing the number of times that the transformer housing needs to be climbed in order to perform maintenance work. This with the purpose of improving working environment for maintenance personnel. With the new design of the maintenance tube, draining and sampling can be done with the same pipe without the need for extra equipment. This is through a mechanism in the tube which allows the personnel to choose whether to drain oil from the bottom of the container or to take oil samples from an area in the tap-changer housing which gives more accurate results. The function of the mechanism can be described in the same way as a pen, where if you push the button, a tube will extract itself and close of the sampling inlets, enabling draining from the bottom. Push the button again and the same tube will retract, allowing you to take samples from the appropriate area again. The new design also adheres to the dimensional requirements needed for the design to fulfil the additional functions the tube has. The project results in a design which would not only fill requirements of functions but also preserves some of the previous parts along with their interfaces. This means that the new design could be installed on current versions of tap-changer models when the next service interval is due.