The type and extent of surface oxidation of carbon fibres has been determined after electrochemically treating fibres in a variety of electrolyte solutions. The chemical and physical characteristics of these fibres have been evaluated using XPS, SEM, FTIR and UV spectroscopy. The fibres were anodically treated, both in a laboratory and in a commercial type cell. Fibres that have undergone commercial treatment were then incorporated into epoxy composites, the ILSSs of which were then measured. The extent of oxidation and type of surface functionality produced as a result of electrochemical treatment is shown to depend upon several factors, ie the nature of the electrolyte, the anodic potential, reaction time, the structure of the fibre surface, the pH of the electrolyte solution, and the electrolyte concentration. Surface nitrogen functionality is not produced as a result of polarising the fibres in nitric acid. It is produced, however, with treatments in solutions containing ammonium ions. The amount of surface nitrogen depends upon the concentration of these ammonium ions in the solution. In most cases, polarisations in salt solutions produce similar changes in the fibre surfaces as treatment in the acid alone. The presence of bicarbonate ions tend to inhibit fibre surface oxidation. In acidic solutions the fibres are shown to be extensively oxidised. Although the functionality of the oxide layer produced is very similar Ge. consisting of keto- and carboxyl/ester groups) after all the acidic treatments studied, the surface topography of the oxide layer produced is very different. In all cases this oxide layer is loosely bound to the bulk fibre. In general, as reaction time increases, oxidation of the fibre surfaces also increases. Surface oxidation also increases with potential. However at high potentials (-3V) and long reaction times (>15mins) the detected functionality of type 11 fibres decreases. This is thought to be due to the formation of gaseous products such as carbon dioxide. The reactivity of type I and type II fibre is shown to be different. The amount of carboxyl/ester functionality produced is far greater for type 11 fibres. It is concluded that carboxyl functionality is produced at the edge sites and keto-type functionality on the basal planes. The amount of oxidation decreases as the pH increases. In alkaline solutions carboxyl and alcohol groups are produced, (the former being in greater quantities). The physical mechanism of oxidation is also different. Instead of an overall oxide layer being produced (in acidic solutions), holes are produced in the fibre surfaces. These holes are thought to be areas of localised attack. It is also shown, using a small pilot plant, that both galvanostatic and. potentiostatic control of electrolysis are satisfactory in producing treated fibres, which when incorporated into resins form composites with a high ILSS. The ILSS of the composites produced are dependent neither upon the amount of surface oxygen present nor upon the number of carboxyl groups present.

Sustainable agriculture is a crucial factor to be considered in order to meet the growing demand for food production. The need for low cost and highly functional materials to provide the most efficient cultivation process has led the agriculture industry to consume petrochemical and mineral based material in an enormous amount. Thus, disposal of the used mulch materials has become a serious environmental issue. In this work, the possibility of using wood pulp fibre in two distinct applications in agriculture is investigated. First, agricultural mulching is the subject of the study and second, we focus on using wood pulp fibre as growing medium in greenhouses. Mulching in agriculture is an essential practice in order to have high crop yield, healthy products, and more efficient cultivation process. Over the years, agricultural mulch has been made out of a variety of materials. The most common of all is plastic mulch due to its low price and high functionality. However, the problems associated with applying and removing the enormous load of plastic and their disposal have made it an option far from ideal. Therefore, there is a need to develop mulches based on biodegradable materials. Paper-based mulch is one of the candidates, In the first chapter of this work, with a review of previous works in this area, we attempt to develop a new spray-able mulch based on wood pulp fibre. A novel foam forming method is utilised to deposit wood pulp fibres in combination with other chemicals as an evenly distributed fibre network on a porous bed. Currently available paper based-mulch is of a very high basis weight. In first part of this work, application of a foam formed low basis weight paper-based mulch is investigated. Whereas, in the second chapter, the use of wood pulp fibres in a similar function as “rockwool” in soilless greenhouse farming is investigated. Rockwool is named after fibres made of melted minerals at temperatures as high as 2000°C. Rockwool is used as blocks for seeds growth and propagation and as an alternative for soil in greenhouses. The feasibility of microenvironment control of the rockwool blocks in crop production plus its low cost have made is popular. However, their disposal has always been an environmental issue. The biodegradability of wood pulp fibres is a great advantage over mineral fibres used in rockwool. In the second chapter of current work, we study the possibility of using wood pulp fibres as carriers for agriculturally beneficial chemicals. Specifically, we focus on binding and release properties of small organic molecules from wood pulp fibres. The goal is to achieve an understanding of the capability of wood pulp fibres to be used in building biodegradable growing medium blocks in greenhouses. / Thesis / Master of Applied Science (MASc)

This thesis focuses on designing thermoplastic composites with high mechanical properties and a low processing temperature. Thermoplastic composites, which are used in this work, are composed of thermoplastic polyurethane (TPU) matrices and plain woven E-glass fabrics (GFs). TPUs were synthesised with large quantities of hard segments (HS), including 70% and 90%wt HS. The GF-TPU composites manufactured in this study have a melting point of around 175oC. As such, 180oC represents the processing temperature, which was used to produce GF-TPU composites. The influences of HS content and annealing treatment at 80oC on the thermal, dynamic mechanical and mechanical properties of TPU samples and GF-TPU composites with 25% fibre volume fraction (Vf) have been investigated. The highest crystallinity, storage modulus, Tg, yield strength, tensile strength and tensile modulus of all the TPU samples are seen in the TPU/90 samples annealed for 4 days. The TPU/90 samples display higher tensile properties than the TPU/70 and polypropylene (PP) samples, while the PP samples show the greatest elongation at break point. Furthermore, the tensile properties of the TPU/70 and TPU/90 samples are much higher than those of commercial TPUs. As such, annealed GF-TPU/90 composites with 25% Vf present the greatest dynamic mechanical, flexural, and tensile properties. GF-TPU/90 composites with 25% Vf show higher flexural strength than GF-PP composites or GF-polyamide 6 (PA6) composites with the same Vf. The effects of fibre surface treatments on the mechanical properties of GF and GF-TPU/70 composites with 25% Vf have also been studied in this investigation. GF treated with burn-off treatment is found to exhibit the lowest tensile properties. The interfacial adhesion between GF treated by NaOH for 0.5hrs and a TPU/70 matrix is greater than between GF treated by acetone for 5hrs and a TPU/70 matrix. Silanised GF presents greater tensile properties than desized GF. Thus, enhanced interfacial adhesion and tensile, flexural, ILSS and GIC properties are observed in the silanised GF-TPU/70 composites than in the desized GF-TPU/70 composites. GF-TPU/70 composites based on GFs treated by NaOH for 0.5hrs then sized with 0.15%wt. aminosilane display the greatest interfacial adhesion, flexural properties, ILSS and GIC, damage tolerance and impact-damage resistance. Conversely, the lowest interfacial adhesion, GIC, damage tolerance and impact-damage resistance are seen in the GF-PP composites based on 25% Vf as-received GF. There is a significant increase in the tensile and flexural properties of GF-TPU/90 composites with increasing the Vf from 25% to 50%. Moreover, the flexural strength of GF-TPU/90 composites with 50% Vf is not only higher than that of GF-EP composites or GF-vinyl ester composites with normalised 50% Vf, but is also much higher than that of GF-PP composites with 50% Vf. Despite this result, GF-TPU/90 composites with 50% Vf show the lowest fracture toughness, impact-damage resistance and damage tolerance, which are improved by adding 25% and 50%wt. of TPU/70 to the TPU/90 matrix. GF-TPU/90 composites based on a modified matrix have higher GIC, GIIC, impact-damage resistance and damage tolerance than GF-TPU/90 composites based on an unmodified matrix. The GIC, GIIC, impact-damage resistance and damage tolerance of GF-TPU/90 composites based on a modified matrix increase with increasing the percentage of TPU/70. Hence, the highest GIC, GIIC, impact-damage resistance and damage tolerance are seen in the GF-TPU/90 composites based on a modified matrix with 50%wt. of TPU/70.

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