Membrane-based acid gas (e.g., CO2) separation, gas dehydration and humidification, as well as solvent dehydration are important to the energy and process industries. Fixed carrier facilitated transport membranes can enhance the permeation without compromising the selectivity. The development of suitable fixed carrier membranes for CO2 and water permeation, and understanding of the transport mechanism were the main objectives of this thesis. Poly(N,N-dimethylaminoethyl methacrylate) (PDMAEMA) composite membranes were developed using microporous polysulfone (PSF) or polyacrylonitrile (PAN) substrates. The PDMAEMA layer was crosslinked with p-xylylene dichloride via quaternization reaction. Fourier transform infrared, scanning electron microscopy, adsorption tests, and contact angle measurements were conducted to analyze the chemical and morphological structure of the membrane. It was shown that the polymer could be formed into thin dense layer on the substrates, while the quaternary and tertiary amino groups in the side chains of PDMAEMA offered a high polarity and hydrophilicity. The solid-liquid interfacial crosslinking of PDMAEMA led to an asymmetric crosslinked network structure, which helped minimize the resistance of the membrane to the mass transport. The interfacially formed membranes were applied to CO2/N2 separation, dehydration of CH4, gas humidification and ethylene glycol dehydration. The membranes showed good permselectivity to CO2 and water. For example, a CO2 permeance of 85 GPU and a CO2/N2 ideal separation factor of 50 were obtained with a PDMAEMA/PSF membrane at 23oC and 0.41 MPa of CO2 feed pressure. At 25oC, the permeance of water vapor through a PDMAEMA/PAN membrane was 5350 GPU and the water vapor/methane selectivity was 4735 when methane was completely saturated with water vapor. On the other hand, the relative humidity of outlet gas was up to 100 % when the membrane was used as a hydrator at 45oC and at a carrier gas flow rate of 1000 sccm. For used for dehydration of ethylene glycol at 30oC, the PDMAEMA/PSF membrane showed a permeation flux of ~1 mol/(m2.h) and a permeate concentration of 99.7 mol% water at 1 mol% water in feed. This work shows that the quaternary and tertiary amino groups can be used as carriers for CO2 transport through the membrane based on the weak acid-base interaction. In the presence of water, water molecules in the membrane tend to form a water "path" or water "bridge" which also help contribute to the mass transport though the membrane. In addition, CO2 molecules can be hydrated to HCO3-, which reaction can be catalyzed by the amino groups, the hydrated CO2 molecules can transport through the water path as well as the amino groups in the membrane. On the other hand, for processes involving water (either vapor or liquid) permeation, the amino groups in the membrane are also helpful because of the hydrogen bonding effects.

Membrane-based acid gas (e.g., CO2) separation, gas dehydration and humidification, as well as solvent dehydration are important to the energy and process industries. Fixed carrier facilitated transport membranes can enhance the permeation without compromising the selectivity. The development of suitable fixed carrier membranes for CO2 and water permeation, and understanding of the transport mechanism were the main objectives of this thesis. Poly(N,N-dimethylaminoethyl methacrylate) (PDMAEMA) composite membranes were developed using microporous polysulfone (PSF) or polyacrylonitrile (PAN) substrates. The PDMAEMA layer was crosslinked with p-xylylene dichloride via quaternization reaction. Fourier transform infrared, scanning electron microscopy, adsorption tests, and contact angle measurements were conducted to analyze the chemical and morphological structure of the membrane. It was shown that the polymer could be formed into thin dense layer on the substrates, while the quaternary and tertiary amino groups in the side chains of PDMAEMA offered a high polarity and hydrophilicity. The solid-liquid interfacial crosslinking of PDMAEMA led to an asymmetric crosslinked network structure, which helped minimize the resistance of the membrane to the mass transport. The interfacially formed membranes were applied to CO2/N2 separation, dehydration of CH4, gas humidification and ethylene glycol dehydration. The membranes showed good permselectivity to CO2 and water. For example, a CO2 permeance of 85 GPU and a CO2/N2 ideal separation factor of 50 were obtained with a PDMAEMA/PSF membrane at 23oC and 0.41 MPa of CO2 feed pressure. At 25oC, the permeance of water vapor through a PDMAEMA/PAN membrane was 5350 GPU and the water vapor/methane selectivity was 4735 when methane was completely saturated with water vapor. On the other hand, the relative humidity of outlet gas was up to 100 % when the membrane was used as a hydrator at 45oC and at a carrier gas flow rate of 1000 sccm. For used for dehydration of ethylene glycol at 30oC, the PDMAEMA/PSF membrane showed a permeation flux of ~1 mol/(m2.h) and a permeate concentration of 99.7 mol% water at 1 mol% water in feed. This work shows that the quaternary and tertiary amino groups can be used as carriers for CO2 transport through the membrane based on the weak acid-base interaction. In the presence of water, water molecules in the membrane tend to form a water "path" or water "bridge" which also help contribute to the mass transport though the membrane. In addition, CO2 molecules can be hydrated to HCO3-, which reaction can be catalyzed by the amino groups, the hydrated CO2 molecules can transport through the water path as well as the amino groups in the membrane. On the other hand, for processes involving water (either vapor or liquid) permeation, the amino groups in the membrane are also helpful because of the hydrogen bonding effects.

Für die hochselektive technische Trennung von Stoffen hält die Natur eine optimale Lösung namens Zeolithe bereit. In dieser Arbeit wurden Zeolith 4A in Form von Partikeln und wenig permeables Polymer in einer Membran kombiniert. Die Partikel lagen dabei in einer Monolage vor und wurden lediglich seitlich vom Polymer eingefasst, sodass sie beide Oberflächen der Polymerschicht durchbrachen. Diese Einbettung zu so genannten Zeolithkompositmembranen erlaubt einen Stofftransport ausschließlich durch die hochselektiven Zeolithpartikel. Die Herstellung und Charakterisierung der Zeolithkompositmembranen stehen im Mittelpunkt der vorliegenden Arbeit. Für die Membranherstellung kam das Prinzip der partikelassistierten Benetzung einer Wasseroberfläche zum Einsatz. Hierfür wurden die Zeolithpartikel beschichtet und anschließend das unverändert zugängliche Porensystem mittels Thermogravimetrie in Wasseradsorptions-Desorptionsmessungen nachgewiesen. Aus beschichteten Partikeln und passendem Monomer konnten schichtdickenoptimierte Zeolithkompositmembranen hergestellt werden. Es wurde eine Permeabilität P für Wasserdampf von 49 barrer festgestellt, während die Gase Stickstoff und Sauerstoff keinen Transportnachweis zuließen (P < 0,03 barrer). Daraus ergeben sich Selektivitäten von über 1600. Die Durchlässigkeit für Wasser beweist ein offenes Porensystem, die Impermeabilität für Stickstoff und Sauerstoff deutet auf eine sehr geringe Defektdichte hin, was beste Voraussetzungen für Trennmembranen darstellt. Das Herstellungsprinzip soll als Vorlage für die Präparation maßgeschneiderter Kompositmembranen mit wählbarer Porengröße dienen. Vergleiche zu konventionellen Zeolithmembranen belegen, dass die partikelassistierte Benetzung die Methode der Wahl ist, partikelförmiges hochselektives Material optimal einzubetten, ohne die begehrten Permeationseigenschaften zu beeinträchtigen. / An optimal material for highly selective separation processes can be found in zeolites. We prepared composite membranes composed of zeolite 4A particles and a polymer of low permeability. The particles formed a dense monolayer which were embedded into the polymer sheet in such a way that each particle prenetrates both the top and the bottom surface of the sheet. Only this embedding offffers a transport through the highly selective particles exclusively. This work focusses on these so called zeolite composite membranes, on their preparation and characterization. The preparation of the membranes was done via particle assisted wetting on a water surface. Therefore the zeolite particles were coated by a suitable silane agent and a blocking of the pore openings by the coating process was disproved by water adsorption-desorption measurements via TGA. Using the coated particles and a suitable monomer composite membranes could be formed and the optimum thickness was found. The membranes were permeable for water vapor (permeability P = 49 barrer), but impermeable for nitrogen and oxygene (P < 0,03 barrer (detection limit)). This results in a selectivity of above 1600. The permeability for water indicates that the molecules are transported through the zeolite channels. The impermeability for nitrogene and oxygene indicates a very low amount of defects. Furthermore the composite nature of the membrane reduces brittleness thus rendering it a promising candidate for separation technology with tailoring the pore size.

Mixed matrix hollow fiber membranes maintain the ease of processing polymers while enhancing the separation performance of the pure polymer due to inclusion of molecular sieve filler particles. This work shows the development process of high loading mixed matrix hollow fiber membranes for butane isomer separation, from material selection and engineering of polymer-sieve interfacial adhesion to mixed matrix hollow fiber spinning. The matching of gas transport properties in polymer and zeolite is critical for forming successful mixed matrix membranes. The nC4 permeability in glassy commercial polymers such as Ultem® and Matrimid® is too low (< 0.1 Barrer) for commercial application. A group of fluorinated (6FDA) polyimides, with high nC4 permeability and nC4/iC4 selectivity, are selected as the polymer matrix. No glassy polymers can possibly match the high permeable MFI to make mixed matrix membranes with selectivity enhancement for C4s separation. Zeolite 5A, which has a nC4 permeability (~3 Barrer) and nC4/iC4 selectivity (essentially ∞), matches well with the 6FDA polymers. A 24% nC4/iC4 selectivity enhancement was achieved in mixed matrix membranes containing 6FDA-DAM and 25 wt% treated 5A particles. A more promising mixed matrix membrane contains 6FDA-DAM-DABA matrix and 5A, because of a better match of gas transport properties in polymer and zeolite. Dual layer hollow fibers, with cellulose acetate core layer and sheath layers of 6FDA polyimides, were successfully fabricated. Successive engineering of the 6FDA sheath layer and the dense skin is needed for the challenging C4s separation, which is extremely sensitive to the integrity of the dense skin layer. The delamination-free, macrovoid-free dual layer hollow fiber membranes provide the solution for the expensive 6FDA polyimides spinning. Mixed matrix hollow fiber membranes are spun base on the platform of 6FDA/Cellulose acetate dual layer hollow fibers. Preliminary results suggest that high loading mixed matrix hollow fiber membranes for C4s is feasible. Following research is needed on the fiber spinning with well treated zeolite 5A nanoparticles. The key aspect of this research is elucidating the three-step (sol-gel-precipitation) mechanism of sol-gel-Grignard treatment, based on which further controlling of Mg(OH)2 whisker morphologies is possible. A Mg(OH)2 nucleation process promoted by acid species is proposed to explain the heterogeneous Mg(OH)2 growing process. Different acid species were tried: 1) HCl solution, 2) AlClx species generated by dealumination process and 3) AlCl3 supported on zeolite surfaces. Acids introduced through HCl solution and dealumination are effective on commercial 5A particles to generate Mg(OH)2 whiskers in the sol-gel-Grignard treatment. Supported AlCl3 is effective on both commercial and synthesized 5A particles (150 nm-1 µm) during the sol-gel-Grignard treatment, in terms of promoting heterogeneous Mg(OH)2 whiskers formation. But the byproduct of Al(OH)3 layer separates the Mg(OH)2 whiskers from zeolite surface, and leads to undesirable morphologies for polymer-zeolite interfacial adhesion. The elucidation of sol-gel-Grignard mechanism and importance of zeolite surface acidity on Mg(OH)2 formation, builds a solid foundation for future development towards ''universal'' method of growing Mg(OH)2 whiskers on zeolite surfaces.

Spreading of mixtures of oil with suitable silica particles onto a water surface leads to the formation of composite layers in which particles protrude at the top and at the bottom from the oil. Solidification of the oil and removal of the particles give rise to porous membranes. Pore widths and membrane thicknesses depend on particle sizes and usually are in the range of 70 – 80% of their diameters. Often freely suspended porous membranes are too fragile to operate them in pressure filtration without supportive structure. To improve mechanical stability of porous membranes, a mixture of silica particles with an oil is spread onto a nonwoven fibrous support that was drenched with water. Solidification of the oil and removal of particles yields porous membrane attached to the fibers of the support. Due to inhomogeneous surface of the fabric, the membranes that are attached to it are corrugated. To obtain flat supportive structures, glass beads with 75 μm in diameter are spread onto the water surface with the oil. Solidification of the oil and then removal of particles gives rise to porous membranes with pore diameters in micrometer range. Another concept of improvement of mechanical stability is the preparation of asymmetric membranes via spreading of a mixture of two sorts of particles with opposite surface properties with the oil onto the water surface. After solidification of the oil and removal of particles, membranes with pores width in the range from 30 – 50 nm are obtained. Slow removal of silica particles from composite monolayer that floats on the water surface gives rise to silica rings in intermediate stages of removal. Mixed matrix membranes with embedded carbon molecular sieves are prepared in a similar process as detailed above by using carbon particles instead of silica. Carbon molecular sieves protrude at the top and bottom from the polymeric matrix. Theoretical prediction of permeability and selectivity through these membranes are much higher than in membranes where particles are smaller than the membrane thickness. / Spreitet man Mischungen eines Öls mit geeigneten Kieselgelpartikeln auf eine Wasseroberfläche, führt dies zur Bildung gemischter Schichten, in denen die Partikel auf der Ober- und Unterseite aus dem Öl herausragen. Härtet man das Öl aus und entfernt die Partikel, erhält man poröse Membranen mit einheitlichen Poren. Dabei hängen die Porenweiten und Membrandicken von der Partikelgröße ab und betragen üblicherweise 70 – 80 % von deren Durchmesser. Oft sind freitragende poröse Membranen zu zerbrechlich um mit ihnen Druckfiltration ohne Stützstruktur durchzuführen. Um die mechanische Stabilität von porösen Membranen zu erhöhen spreitet man eine Mischung aus Kieselgelpartikeln und einem Öl auf einem Vliesstoff, der mit Wasser getränkt ist. Das Aushärten des Öls und die Entfernung der Partikel führt zu einer porösen Membran, die an die Fasern der Stützstruktur angeheftet ist. Durch die inhomogene Oberfläche des Vliesgewebes sind die daran angehefteten Membranen gewellt. Um eine ebene Stützstruktur zu erhalten, werden Mischungen aus dem Öl und Glaskugeln mit einem Durchmesser von 75 μm verwendet. Das Aushärten des Öls und die Entfernung der Partikel führt zu ebenen porösen Membranen mit Porendurchmessern im Mikrometerbereich. Ein weiteres Konzept, um die mechanische Stabilität zu erhöhen, ist die Herstellung asymmetrischer Membranen mit Hilfe des Spreitens einer Mischung zweier Partikelsorten mit unterschiedlichen Oberflächeneigenschaften mit dem Öl auf die Wasseroberfläche. Nach dem Aushärten des Öls und der Entfernung der Partikel erhält man eine asymmetrische Membran mit kleinen Porenweiten an der Oberseite und großen Porenweiten an der Unterseite. Durch langsames Entfernen der Kieselgelpartikel aus der gemischten Schicht, die auf der Wasseroberfläche schwimmt, kann man in einem Zwischenstadium Kieselgelringe erhalten. Kompositmembranen (mixed matrix membranes) mit eingebetteten Kohlenstoffmolekularsieben werden in einem gleichen Prozess wie oben beschrieben hergestellt, indem man Kohlenstoffpartikel anstatt der Kieselgelpartikel verwendet. Die Kohlenstoffmolekularsiebe ragen auf der Ober- und Unterseite aus der Polymermatrix heraus. Die theoretisch vorhersagten Durchlässigkeiten und Selektivitäten solcher Membranen sind wesentlich höher als bei Membranen, in denen die Partikel kleiner als der Membrandicke sind.

Οι ζεόλιθοι είναι κρυσταλλικά αργιλοπυριτικά υλικά με πόρους μοριακών διαστάσεων και για το λόγο αυτό συχνά καλούνται και ως μοριακά κόσκινα. Χαρακτηρίζονται από την ικανότητα ρόφησης αερίων και ατμών, ανταλλαγής των κατιόντων της δομής τους, καθώς και κατάλυσης σημαντικού αριθμού χημικών αντιδράσεων. Λόγω των ιδιαίτερων φυσικοχημικών ιδιοτήτων τους, οι ζεόλιθοι αποτελούν ιδανικά υλικά για το διαχωρισμό μορίων με διαφορετικό σχήμα, μέγεθος ή πολικότητα γι’αυτό την τελευταία δεκαετία μέρος του ερευνητικού ενδιαφέροντος έχει επικεντρωθεί στην ανάπτυξη πολυκρυσταλλικών μεμβρανών από ζεόλιθους με σκοπό το διαχωρισμό αερίων και υγρών μιγμάτων. Στην παρούσα Διατριβή μελετήθηκε η κρυστάλλωση μεμβρανών φωγιασίτη πάνω σε πορώδη υποστρώματα από α-Al2O3 με επίπεδη και κυλινδρική γεωμετρία συναρτήσει διαφόρων παραμέτρων σύνθεσης όπως ήταν η σύσταση, η θερμοκρασία, ο χρόνος και η γήρανση των αιωρημάτων σύνθεσης των μεμβρανών Συνολικά εξετάστηκαν πέντε διαφορετικές συστάσεις. Η σύσταση 4.17Na2O : 1.0Al2O3 : 10TEA (τριαιθανολαμίνη) : 1.87SiO2 : 460H2O οδήγησε στην ανάπτυξη μεμβρανών φωγιασίτη με λιγότερες ατέλειες και για αυτό μελετήθηκε περισσότερο. Η ικανότητα των μεμβρανών να διαχωρίζουν μίγματα CO2 / H2, CO2 / N2, CO2 / CH4, CO2 / H2 / N2 / CH4, C3H6 / C3H8, C3H6 / N2, C3H8 / N2 και C3H6 / C3H8 / N2 εξετάστηκε συναρτήσει της θερμοκρασίας, της σύστασης και της πίεσης της τροφοδοσίας καθώς και της παρουσίας ή μη υγρασίας στο ρεύμα της τροφοδοσίας. Τα πειράματα διαπερατότητας απέδειξαν, ότι ευνοείται η εκλεκτική μεταφορά κυρίως του CO2 και του C3H6 μέσα από τις μεμβράνες. Η εκλεκτικότητα μπορεί να αποδοθεί στην ισχυρή αλληλεπίδραση των μορίων αυτών με τα κατιόντα Na+ που περιέχονται στη δομή του φωγιασίτη. Τέλος, μελετήθηκαν οι μηχανισμοί μεταφοράς μάζας των μιγμάτων CO2 / H2 και CO2 / H2 / N2 / CH4 με τη χρήση της θεωρίας Stefan-Maxwell. Επιπρόσθετα εξετάστηκαν διάφορες περιπτώσεις αργού σταδίου (διάχυση και εκρόφηση) καθώς και συνδυασμοί διαφορετικών μηχανισμών διάχυσης (επιφανειακή διάχυση και ενεργοποιημένη διάχυση αερίων). Οι συντελεστές διάχυσης υπολογίστηκαν από το συνδυασμό των πειραματικών δεδομένων ρόφησης και διαπερατότητας των καθαρών συστατικών. Η ανάλυση που πραγματοποιήθηκε οδήγησε στο συμπέρασμα ότι η μεταφορά των μιγμάτων μέσα από τις μεμβράνες μπορεί να προβλεφθεί κυρίως από το μηχανισμό της επιφανειακής διάχυσης. / Zeolites are crystalline aluminosilicate materials. They are frequently called molecular sieves because they have pores of molecular dimensions. They are able to adsorb gases or vapors, to exchange framework cations and to catalyze a large number of chemical reactions. Due to their physicochemical properties they are ideal materials for the discrimination of molecules based on their shape, size or polarity. The last decade part of the research attention has been focused on the synthesis of polycrystalline zeolite membranes for the separation of gas and vapor mixtures. In the present thesis the crystallization of faujasite membranes on porous flat or tubular α-Al2O3 substrates was studied as a function of several synthesis parameters such as composition, temperature, time and aging of sol mixtures. Five different compositions were examined. Membranes synthesized using sols with composition 4.17Na2O : 1.0Al2O3 : 10TEA (triethanolamine) : 1.87SiO2 : 460H2O, had the best separation performance. The ability of the membranes to separate CO2 / H2, CO2 / N2, CO2 / CH4, CO2 / H2 / N2 / CH4, C3H6 / C3H8, C3H6 / N2, C3H8 / N2 and C3H6 / C3H8 / N2 mixtures was examined as a function of temperature, feed mixture composition, total feed pressure and the presence or not of humidity in the feed side. In all cases the membranes were either CO2 or C3H6 selective. The separation ability can be attributed to the strong interaction between those molecules with the Na+ cations of the faujasite framework. The transport of CO2, H2, N2 and CH4 through the membranes was modeled using the Maxwell-Stefan theory. Two different cases of rate limiting step (diffusion and desorption) as well as several combinations of different diffusion mechanisms (surface diffusion and activated gaseous diffusion) were considered. The diffusion coefficients were calculated using the single-component permeation and adsorption data. It has been possible to predict the multicomponent permeation fluxes when surface diffusion was assumed the transport mechanism of all species.

The “Integrated Coal Gasification Combined Cycle” (IGCC) represents an advanced approach for green field projects for power generation. This process requires separation of carbon dioxide from the shifted-synthesis gas mixture (fuel gas). Treated fuel gas consists of approximately 40% CO2 and rest H2. Gas hydrate based separation technology for hydrate forming gas mixtures is one of the novel approaches for gas separation. The present study illustrates the gas hydrate-based separation process for the recovery of CO2 and H2 from the fuel gas mixture and discusses relevant issues from macro and molecular level perspectives. Propane (C3H8) is used as an additive to reduce the operating pressure for hydrate formation and hence the compression costs. Based on gas uptake measurement during hydrate formation, a hybrid conceptual process for pre-combustion capture of CO2 is presented. The result shows that it is possible to separate CO2 from hydrogen and obtain a hydrate phase with 98% CO2 in two stages starting from a mixture of 39.2% CO2. Molecular level work has also been performed on CO2/H2 and CO2/H2/C3H8 systems to understand the mechanism by which propane reduces the operating pressure without compromising the separation efficiency.

The current work focused on defining the material science options to fabricate novel, high performing ethylene/ethane (C₂H₄/C₂H₆) separation carbon molecular sieve (CMS) dense film membranes. Three polymer precursors: Matrimid®, 6FDA-DAM and 6FDA:BPDA-DAM were used as precursors to the CMS membranes. CMS performances were tailored by way of tuning pyrolysis conditions such as the pyrolysis temperature, heating rate, pyrolysis atmosphere etc. The CMS dense film membranes showed attractive C₂H₄/C₂H₆ separation performance far exceeding the polymeric membrane performances. Semi-quantitative diffusion size pore distributions were constructed by studying the transport performance of a range of different penetrant gases as molecular sized probes of the CMS pore structure. This, in conjunction with separation performance data, provided critical insights into the structure-performance relationships of the CMS materials. The effects of testing conditions, i.e. the testing temperature, pressure and feed composition on C₂H₄/C₂H₆ separation performance of CMS dense films were also analyzed. These studies were useful not just in predicting the membrane behavior from a practical stand-point, but also in a fundamental understanding of the nature of CMS membrane separation. The study helped clarify why CMS membranes outperform polymeric membrane performance, as well as allowed comparison between CMS derived from different precursors and processing conditions. The effects on C₂H₄/C₂H₆ separation in the presence of binary gas mixture were also assessed to get a more realistic measure of the CMS performance resulting from competition and bulk flow effects. The current work thus establishes a framework for guiding research ultimately aimed at providing a convenient, potentially scalable hollow fiber membrane formation technology for C₂H₄/C₂H₆ separation

Olefin/paraffin separation is a large potential market for membrane applications. Carbon molecular sieve membranes (CMS) are promising for this application due to the intrinsically high separation performance and the viability for practical scale-up. Intrinsically high separation performance of CMS membranes for olefin/paraffin separations was demonstrated. The translation of intrinsic CMS transport properties into the hollow fiber configuration is considered in detail. Substructure collapse of asymmetric hollow fibers was found during Matrimidﾮ CMS hollow fiber formation. To overcome the permeance loss due to the increased separation layer thickness, 6FDA-DAM and 6FDA/BPDA-DAM polyimides with higher rigidity were employed as alternative precursors, and significant improvement has been achieved. Besides the macroscopic morphology control of asymmetric hollow fibers, the micro-structure was tuned by optimizing pyrolysis temperature protocol and pyrolysis atmosphere. In addition, unexpected physical aging was observed in CMS membranes, which is analogous to the aging phenomenon in glassy polymers. For performance evaluation, multiple "proof-of-concept" tests validated the viability of CMS membranes under realistic conditions. The scope of this work was expanded from binary ethylene/ethane and propylene/propane separations for the debottlenecking purpose to mixed carbon number hydrocarbon processing. CMS membranes were found to be olefins-selective over corresponding paraffins; moreover, CMS membranes are able to effectively fractionate the complex cracked gas stream in a preferable way. Reconfiguration of the hydrocarbon processing in ethylene plants is possible based on the unique CMS membranes.

Coal-fired power plants are the largest anthropogenic point sources of CO2 emissions worldwide. About 40% of the world's electricity comes from coal. Approximately 49% of the US electricity in 2008 and 23% of the total electricity generation of Canada in 2000 came from coal-fired power plant (World Coal Association, and Statistic Canada). It is likely that in the near future there might be some form of CO2 regulation. Therefore, it is highly probable that CO2 capture will need to be implemented at many US and Canadian coal fired power plants at some point. Several technologies are available for CO2 capture from coal-fired power plants. One option is to separate CO2 from the combustion products using conventional approach such as chemical absorption/stripping with amine solvents, which is commercially available. Another potential alternative, membrane gas separation, involves no moving parts, is compact and modular with a small footprint, is gaining more and more attention. Both technologies can be retrofitted to existing power plants, but they demands significant energy requirement to capture, purify and compress the CO2 for transporting to the sequestration sites. This thesis is a techno-economical evaluation of the two approaches mentioned above along with another approach known as hybrid. This evaluation is based on the recent advancement in membrane materials and properties, and the adoption of systemic design procedures and optimization approach with the help of a commercial process simulator. Comparison of the process performance is developed in AspenPlus process simulation environment with a detailed multicomponent gas separation membrane model, and several rigorous rate-based absorption/stripping models. Fifteen various single and multi-stage membrane process configurations with or without recycle streams are examined through simulation and design study for industrial scale post-combustion CO2 capture. It is found that only two process configurations are capable to satisfy the process specifications i.e., 85% CO2 recovery and 98% CO2 purity for EOR. The power and membrane area requirement can be saved by up to 13% and 8% respectively by the optimizing the base design. A post-optimality sensitivity analysis reveals that any changes in any of the factors such as feed flow rate, feed concentration (CO2), permeate vacuum and compression condition have great impact on plant performance especially on power consumption and product recovery. Two different absorption/stripping process configurations (conventional and Fluor concept) with monoethanolamine (30 wt% MEA) solvent were simulated and designed using same design basis as above with tray columns. Both the rate-based and the equilibrium-stage based modeling approaches were adopted. Two kinetic models for modeling reactive absorption/stripping reactions of CO2 with aqueous MEA solution were evaluated. Depending on the options to account for mass transfer, the chemical reactions in the liquid film/phase, film resistance and film non-ideality, eight different absorber/stripper models were categorized and investigated. From a parametric design study, the optimum CO2 lean solvent loading was determined with respect to minimum reboiler energy requirement by varying the lean solvent flow rate in a closed-loop simulation environment for each model. It was realized that the success of modeling CO2 capture with MEA depends upon how the film discretization is carried out. It revealed that most of the CO2 was reacted in the film not in the bulk liquid. This insight could not be recognized with the traditional equilibrium-stage modeling. It was found that the optimum/or minimum lean solvent loading ranges from 0.29 to 0.40 and the reboiler energy ranges from 3.3 to 5.1 (GJ/ton captured CO2) depending on the model considered. Between the two process alternatives, the Fluor concept process performs well in terms of plant operating (i.e., 8.5% less energy) and capital cost (i.e., 50% less number of strippers). The potentiality of hybrid processes which combines membrane permeation and conventional gas absorption/stripping using MEA were also examined for post-combustion CO2 capture in AspenPlus®. It was found that the hybrid process may not be a promising alternative for post-combustion CO2 capture in terms of energy requirement for capture and compression. On the other hand, a stand-alone membrane gas separation process showed the lowest energy demand for CO2 capture and compression, and could save up to 15 to 35% energy compare to the MEA capture process depending on the absorption/stripping model used.