<p dir="ltr">The Boeing/AFOSR Mach-6 Quiet Tunnel (BAM6QT) was used for a set of experiments studying the effect of isolated roughness elements on boundary-layer transition on a 7° half-angle cone. In quiet flow, the cone was tested at Reynolds numbers of 7.4 × 10e6 /m, 10.2 × 10e6 /m, and 13.0 × 10e6 /m. Tests were also completed at Re = 11.0 × 10e6 /m in noisy flow to examine the effects of freestream noise. The cone was set at both 0° and 6° angle of attack and an isolated, square trip oriented like a diamond with respect to the flow direction was attached before each set of runs. </p><p dir="ltr">Using infrared thermography and pressure transducers, the location of transition onset was estimated for each test. The results followed all expected trends: transition moved upstream as trip height increased, transition occurred earlier at higher freestream Reynolds numbers, and transition was significantly delayed in quiet flow compared to noisy flow. Mean flow solutions were generated to calculate correlation values commonly used to predict transition. Theexperimentaldatawasthenusedinconjunctionwiththesecorrelationvalues to identify a range of critical values that could be used to predict transition behavior. </p><p dir="ltr">Additionally, a z-type schlieren setup was developed for the BAM6QT. Various components were upgraded and standard procedures for aligning the system were developed. A new pulsed laser and high-speed camera were integrated into the system to enable schlieren imaging at up to 1.75M fps. The final configuration allows the schlieren system to be used for various applications with minimal adjustments, and has been utilized in many research projects in the BAM6QT.</p>

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<p dir="ltr">Force and moment measurements are valuable tools for evaluating designs in a wind tunnel environment. In fact, this type of research has been conducted ever since the earliest wind tunnels were in use. Load measurement techniques are complicated by hypersonic wind tunnel designs, which often have much shorter test times due to the immense stagnation pressures that are used. Previous research had been conducted once before in the Boeing/AFOSR Mach 6 Quiet Tunnel (BAM6QT) at Purdue University using a six-component moment balance. This initial testing utilized a balance with maximum load limits which far exceeded the loads experienced within the BAM6QT. Because of this, much of the data collected was imprecise. </p><p dir="ltr">Testing was conducted in the BAM6QT using three different balances - a five-component foil, five-component semiconductor, and six-component semiconductor balance. Data were taken for a variety of geometry configurations over a range of total pressures. All data were taken at 0 degree angle of attack. The two geometries used most commonly were the 1 inch diameter blunt nose-tip, 7 degree half-angle, 1.75 inch base diameter cone, with either a 20 degree or 30 degree curved ramp. An additional sharp nose-tip configuration was also used. Results for multiple load components were calculated during each run and compared between each balance type. Results were compared to the surface panel method results of CBAERO, which uses either modified Newtonian theory or the tangent cone method to compute loads. </p><p dir="ltr">Results between each balance type were similar and generally in good agreement. The semiconductor balance designs showed considerably less noise than the foil design. Results of CBAERO matched well with the balance data, with a baseline comparison of the plain blunt cone showing a maximum difference of 12% for the modified Newtonian theory. The more complicated ramp geometries, which exhibited regions of flow detachment, agreed surprisingly well with CBAERO results, despite the more complicated flow phenomena, which was unexpected. The best agreement was generally seen in the cases where the large 30 degree ramp was used, while the sharp nose-tip configuration produced the worst agreement. Overall, CBAERO proved valuable as an approximate method for determining the general magnitude of loads. The sting, used to mount the model in the wind tunnel, was found to drive the oscillation frequency of the model-sting system. The longer sting and less stiff balance used on the six-component system likely contributed to lower oscillation frequencies which affected the results for the pitching moment and normal force. The relationship between startup and running loads was also investigated and a startup-to-running load ratio of 5 to 20 was determined, depending on the load component and geometry.</p>

<p dir="ltr">The computational campaign reported in this thesis focuses on a series of experiments at Mach 2.85 carried out in the 1980s at NASA Ames Research Center on a set of cylinder / skewed flare configurations designed to produce highly three-dimensional shockwave / boundary-layer interactions in the absence of end-wall effects. Computations carried out in that era were unable to match the experimental results using the numerical techniques, turbulence models, and grid resolution available at the time. In the present work, newer Reynolds-averaged Navier-Stokes and detached eddy simulation methods have been applied to these flows, and relatively good agreement has been obtained with the experimental data. Difficulty in capturing the correct separation bubble size was encountered with initial detached eddy simulations, but the introduction of resolved turbulence via a boundary layer trip produced much better results. This thesis reports on results obtained for four inclination angles (0 deg, 5 deg, 10 deg, and 23 deg) of the skewed flare. Detached eddy simulation is seen to be an economical alternative to large eddy simulation for capturing many features of large-scale separation unsteadiness over long time intervals at true Reynolds number.</p>

<p dir="ltr">The Boeing-AFOSR Mach-6 Quiet Tunnel (BAM6QT) was used for a set of experiments aiming to characterize the stability regimes of stagnation point injection in noisy and quiet flow across an array of different injected gases. Four gases were used in this experiment: air, helium, carbon dioxide, and argon. These gases were injected at varying thrust coefficients, ranging from 0.0516 to 0.5666, using a 7 degree half-angle cone with a 19 mm radius spherical nose and a single 1.93 mm-radius sonic jet in the center of the model. The primary data collected consists of schlieren images gathered at a sample rate of 76 kHz. These data were then analyzed using a shock tracking software to measure the physical locations of flow features as well as through spectral proper orthogonal decomposition (SPOD) to analyze specific modes in the flow.</p><p dir="ltr">Through this analysis, it was observed that three principle modes exist in stagnation point injection regardless of the injecting gas: a high frequency vortex-coupled mode, a low frequency Mach-shock-rigid mode, and a hybrid mode residing between these two modes. The first two modes were observed in all stability regimes, whereas the hybrid mode was only observed in the bifurcated regime. Furthermore, the unsteady regime was observed to be mostly characterized by this first, vortex-coupled mode. Conversely, the steady regime was observed to be driven by the Mach-shock-rigid mode instead. This transition was measured to occur as the thrust coefficient was increased.</p><p dir="ltr">This research also found that freestream noise resulted in an amplified and widened frequency range within the Mach-shock-rigid mode. This same freestream noise did not appear to have an impact on the other two principle modes; however, in some cases the noise produced in the Mach-shock-rigid mode due to this freestream noise did in fact mask the other principle modes.</p><p dir="ltr">Lastly, it was observed that the thrust coefficient, in and of itself, is not the sole indicator of stability in stagnation point injection. Across the different injected gases in this research, transition between the stability regimes did not in fact occur at a constant thrust coefficient value. Additionally, even within the same injected gas, this transition did not occur at the same thrust coefficient value between noisy and quiet runs—indicating an effect of freestream noise on stability.</p>

Hypersonic flow is both fascinating and intriguing mainly because of presence of strong entropy and viscous interactions in the flow field. Notwithstanding the tremendous advancements in numerical modeling in the last decade separated hypersonic flow still remains an area where considerable differences are observed between experiments and numerical results. Lack of reliable data base of surface static pressures with good spatial resolution in hypersonic separated flow field is one of the main motivations for the present study. The experiments in hypersonic shock tunnels has an advantage compared to wind tunnels for simulating the total energy content of the flow in addition to the Mach and Reynolds numbers. However the useful test time in shock tunnels is of the order of few milliseconds. Hence in shock tunnel experiments it is essential to have pressure measurement devices which has special features such as small in size, faster response time and the sensors in array form with improved spatial resolutions. Micro Electro Mechanical Systems (MEMS) is an emerging technology, which holds lot of promise in these types of applications. In view of the above requirement, MEMS based pressure sensor array was developed to measure the static pressure distribution. The study is comprised of two parts: one is on the development of MEMS based pressure sensor array, which can be used for hypersonic application and other is on experimental static pressure measurement using MEMS based sensors in separated hypersonic flow over a backward facing step model. Initially a static pressure sensor array with 25 sensors was developed. The static calibration of sensor array was carried out to characterize the sensor array for various characteristic parameters. The preliminary experimental study with cluster of 25 MEMS sensor array mounted on the flat plate did not provide reliable and repeatable results, but gave valuable inputs on the typical problems of using MEMS sensors in short duration hypersonic ground test facilities like shock tunnels. Incidentally, to the best of our knowledge this is first report on use of MEMS based pressure sensors in hypersonic shock tunnel. Later cluster of 5 sensor array was developed with improved electronic packaging and surface finish. The experiments were conducted with flat plate by mounting 5 sensor array shows good agreement in static pressure measurement compared with standard sensors. In the second part of the study a backward facing step model, which simulates the typical gasdynamic flow features associated with hypersonic flow separation is designed. Backward facing step model with step height of 3 mm was mounted with sensor array along the length of model. Just after the step, static pressure measurements were carried out with MEMS sensors. It is important to note that, in the space available in backward facing step model we could mount only one conventional Kulite pressure transducer. The experiments were conducted at Mach number of 6.3 and at stagnation enthalpy of 1.5 MJ/kg in hypersonic shock tunnel (HST-5) at IISc. Based on the static pressure measurement on backward facing step, the location of separation and reattachment points were clearly identified. The static pressure values show that reattachment of flow takes place at about 7 step heights. Numerical simulations were carried out using commercial CFD code, FLUENT for flat plate and backward facing step models to compliment the experiments. The experimental tests results match well with the illustrative numerical simulations results.

The interaction of a shock wave and boundary layer often occurs in high speed flows. For sufficiently strong shock strengths the boundary layer separates, generating shock patterns in the contiguous inviscid flow (termed strong interactions); which may also affect the performances of the systems where they occur, demanding control of the interaction to enhance the performances. The case of impinging shock wave boundary layer interaction is of fundamental importance and can throw light on the physics of the interaction in general. Although various aspects of the interaction are studied at supersonic speeds, the complexities involved in the interaction at hypersonic speeds are not well understood. Of importance is the high total enthalpy associated with hypersonic flows the simulation of which requires shock tunnels. The present experimental study focuses on the interaction between strong impinging shock and boundary layer in hypersonic flows of moderate to high total enthalpies. Experiments are performed in hypersonic shock tunnels HST-2 and FPST (free piston driven shock tunnel), at nominal Mach numbers 6 and 8, with total enthalpy ranging from 1.3 MJ/kg to 6 MJ/kg, and freestream Reynolds number ranging from 0.3 million/m to 4 million/m. The strong impinging shock is generated by a wedge of angle 30.960 to the freestream. The shock is made to impinge on a flat plate (made of Hylem which is adiabatic, except for one case with plate made of aluminium which allows heat transfer). The position of (inviscid) shock impingement may be varied (from 55 mm from the leading edge to 100 mm from the leading edge) by moving the plate back and forth on the fixture which holds the wedge and the plate. Expectedly the strong shock generates a large separation bubble of length comparable to the distance of the location of shock impingement from the leading edge of the plate. Such large separation bubbles are typical of supersonic/hypersonic intakes at off-design operation. The evolution of the flow field- including the evolution of impinging shock and subsequent evolution of the large separation bubble- within the short test duration of the shock tunnels is one of the main concerns addressed in the study. Time resolved schlieren flow visualizations using high speed camera, surface pressure measurements using PCB, kulite and MEMS sensors, surface convective heat transfer measurements using platinum thin film sensors are the flow diagnostics used. From the time resolved visualizations and surface pressure measurements with the fast response sensors, the flow field, even with a separation bubble as large as 75 mm (at Mach 5.96, with shock impingement at 95 mm from the leading edge) was found to be established within the short shock tunnel test time. The effects of various parameters- freestream Mach number, distance of the location of shock impingement, freestream total enthalpy and wall heat transfer- on the interaction are investigated. With increase in Mach number from 5.96 to 8.67, for nearly the same shock impingement locations (95 mm and 100 mm from the leading edge respectively), the separation length decreased from 75 mm to 60 mm despite the fact that the shocks are doubly stronger at the higher Mach number. Inflectional trend in separation length was observed with enthalpy at nominal Mach number 8- separation length increased from 60 mm at 1.6 MJ/kg to 70 mm at 2.4 MJ/kg, and decreased drastically to ~40 mm at 6 MJ/kg (when dissociations are expected). The separation length Lsep for all the experiments, except the experiments at 6 MJ/kg, were found to be large, i.e. comparable with the distance xi of location of shock impingement from the leading edge of the flat plate. The scaled separation length (with Hylem wall) was found to obey the inviscid similarity law proposed from the present study for large separation bubbles with strong impinging shocks, where M∞ is the freestream Mach number, p∞ is the freestream pressure and pr is the measured reattachment pressure; this holds for freestream total enthalpy ranging from 1.3 MJ/kg to 2.4 MJ/kg and Reynolds number (based on location of shock impingement) ranging from 1x105 to 4x105. While the increase in separation length from 1.6 MJ/kg to 2.4 MJ/kg could thus be attributed to the small difference in Mach number between the cases (due to inverse variation with cube of Mach number), the decrease in separation length and the non-confirmation to the proposed similarity law for the 6 MJ/kg case is attributed to the real gas effects. At Mach 6 the flow was observed to separate close to the leading edge, even when the (inviscid) shock impingement was at 95 mm from the leading edge. This prompted the proposal of an approximate inviscid model of the interaction for the Mach 6 case with separation at leading edge, and reattachment at the location of (inviscid) shock impingement; Accordingly, the closer the location of impingement, the more the angle that the separated shear layer makes with the plate and hence more the pressure inside the separation bubble. A small reduction in separation length was also observed with aluminium wall when compared with Hylem wall, emphasizing the importance of wall heat conductivity (especially when concerning separated flows) even within the short test durations of shock tunnels. The free interaction theory over adiabatic wall was found to predict the pressure at the location of separation, but under-predict the plateau pressure (at nominal Mach number 8). Numerical simulations (steady, planar) were also carried out using commercial CFD solver FLUENT to complement the experiments. Simulations using one equation turbulence model (Spalart-Allmaras model) were closer to the experimental results than the laminar simulations, suggesting that the flow field may be transitional or turbulent after separation. Significant reduction of the separation bubble length was demonstrated with the control of the interaction using boundary layer bleed within the short test time of the shock tunnel; with tangential blowing at the separation location20% reduction in separation length was observed, while with suction at separation location the reduction was 13.33 %.

Aerodynamic cavities are common features on hypersonic vehicles which are caused in both large and small scale features like surface defects, pitting, gap in joints etc. In the hypersonic regime, the presence of such cavities alters the flow phenomenon considerably and heating rates adjacent to the discontinuities can be greatly enhanced due to the diversion of flow. Since the 1960s, a great deal of theoretical and experimental research has been carried out on cavity flow physics and heating. However, most of the studies have been done to characterize the effect downstream and within the cavity. In the present study, a series of were carried out in the shock tunnel to investigate the heating characteristics, upstream and on the lateral side of the cavity. Heat flux measurement has been done using indigenously developed high resistance platinum thin film gauges. High resistance gauges, as contrary to the conventionally used low resistance gauges were showing good response to the extremely low heat flux values on a flat plate with sharp leading edge. The experimental measurements of heat done on a flat plate with sharp leading edge using these gauges show good match with theoretical relation by Crabtree et al. Flow visualization using high speed camera with the cavity model and shock structures visualized were similar to reported in supersonic cavity flow. This also goes to state that in spite of the fluctuating shear layer-the main feature of hypersonic flow over a cavity ,reasonable studies can be done within the short test time of shock tunnel. Numerical Simulations by solving the Navier-Stokes equation, using the commercially available CFD package FLUENT 13.0.0 has been done to complement the experimental studies.

For flights beyond Mach 6 ramjets are inefficient engines due to huge total pressure loss in the normal shock systems, combustion conditions that lose a large fraction of the available chemical energy due to dissociation and high structural loads. However if the flow remains supersonic inside the combustion chamber, the above problems could be alleviated and here the concept of SCRAMJET(supersonic combustion ramjet) comes into existence. The scramjets could reduce launching cost of satellites by carrying only fuel and ingesting oxygen from atmospheric air. Further applications could involve defense and transcontinental hypersonic transport. In the current study an effort is made to achieve supersonic combustion in a ground based short duration test facility(combustion driven shock-tunnel), which in addition to flight Mach number can simulate flight Reynolds number as well. In this study a simple method of injection i.e. wall injection of the fuel into the combustion chamber is used. The work starts with threedimensional numerical simulation of a non-reacting gas(air) injection into a hypersonic cross-flow of air to determine the conditions in which air penetrates reasonably well into the cross-flow. Care is taken so that the process does not induce huge pressure loss due to the bow shock which appears in front of the jet column. The code is developed in-house and parallelized using OpenMp model. This is followed by experiments on air injection into a hypersonic cross-flow of air in a conventional shock-tunnel HST2 existing in IISc. The most tricky part is synchronization of injection with start of test-flow in such a short duration(test time 1 millisecond) facility. Next part focuses on numerical simulations to determine the free-stream conditions, mainly the temperature and pressure of air, so that combustion takes place when hydrogen is injected into a supersonic cross-flow of air. The simulations are two-dimensional and includes species conservation equations and source terms due to chemical reactions in addition to the Navier-Stokes equations. This code is also built in-house and parallelized because of more number of operations with the inclusion of species conservation equations and chemical non-equilibrium. However, the predicted conditions were not achievable by HST2 due to low stagnation conditions of HST2. Therefore, a new shock-tunnel which could produce the required conditions is built. The new tunnel is a combustion driven shock-tunnel in which the driver gas is at higher temperature than conventional shock-tunnel. The driver gas is basically a mixture of hydrogen, oxygen and helium at a mole ratio of 2:1:10 initially. The mixture is ignited by spark plugs and the hydrogen and oxygen reacts releasing heat. The heat released raises the temperature of the mixture which is now predominantly helium and small fractions of water vapour and some radicals. The composition of the driver gas and initial pressure are determined through numerical simulations. Experiments follow in the new tunnel on hydrogen injection into a region of supersonic cross-flow between two parallel plates with a wedge attached to the bottom plate. The wedge reduces the hypersonic free-stream to Mach 2. A high-speed camera monitors the flow domain around injection point and sharp rise in luminosity is observed. To ascertain whether the luminosity is due to combustion or not, two more driven gases namely nitrogen and oxygen-rich air are used and the luminosity is compared. In the first case, the free-stream contains no oxygen and luminosity is not observed whereas in the second case higher luminosity than air driver case is visible. Additionally heat-transfer rates are measured at the downstream end of the model and at a height midway between the plates. Similar trend is observed in the relative heat-transfer rates. Wall static pressure at a location downstream of injection port is also measured and compared with numerical simulations. Results of numerical simulations which are carried out at the same conditions as of experiments confirm combustion at supersonic speed. Experiments and numerical simulations show presence of supersonic combustion in the setup. However, further study is necessary to optimize the parameters so that thrust force could be generated efficiently.

This study is comprised of two separate parts: (1) modeling thermochemical nonequilibrium processes, and (2) flow field simulations of spark-induced plasma. In the first part, the methodology and literature for modeling thermochemical nonequilibrium processes in partially ionized air is presented and implemented in a zero-dimensional solver, termed as NEQZD. The solver was verified for a purely reacting flow case as well as two thermochemical nonequilibrium flow cases. A three-temperature electron-electronic model for thermochemical nonequilibrium partially ionizing air mixture was implemented and demonstrated the ability to capture additional physics compared to the legacy two-temperature model through the inclusion of electronic energy nonequilibrium. In the second part of this work, full scale axisymmetric simulations of the flow field produced by the abrupt heat release of spark-induced plasma were presented and analyzed for two electrode configurations. The heat release was modeled based on data from experiments and assumed that all electrical power supplied to the electrodes is converted to thermal energy. It was found that steeper electrode walls lead to a greater region of hot gas, a stronger shock front, and slightly larger vortices.