Existing methods for pathogen/pollutant detection or wound infection monitoring employ high-cost instruments that could only be operated by trained personnel, and costly device-based detection requires a time-consuming field-to-lab process. This expensive process with multiple prerequisites prolongs the time that patients must wait for a diagnosis. Therefore, improved methods for point-of-care biosensing are necessary. In this study, we aimed to develop a direct, easy-to-use, portable, low cost, highly sensitive and selective sensor platform with the goal of pollutant detection and wound infection/cancer migration monitoring. This study has two main parts, including microfluidic, electrical, and optical sensing platforms. The first part, including chapters 2, 3, and 4, focuses on Bisphenol A (BPA) lateral flow assay (LFA) detection; the second part, including chapter 5 focuses on the electrical sensing platform fabrication for one of the markers of inflammation, matrix metalloproteinases-9 (MMP-9), monitoring/detection. In chapters 2, 3, and 4, we found that the few lateral flow assays (LFAs) established for detecting the endocrine-disrupting chemical BPA have employed citrate-stabilized gold nanoparticles (GNPs), which have inevitable limitations and instability issues. To address these limitations, in chapter 2, a more stable and more sensitive biosensor is developed by designing strategies for modifying the surfaces of GNPs with polyethylene glycol and then testing their effectiveness and sensitivity toward BPA in an LFA. In chapter 3, we describe the development of a new range-extended bisphenol A (BPA) detection method that uses a surface enhanced Raman scattering lateral flow assay (SERS-LFA) binary system. In chapter 4, we examine advanced bisphenol A (BPA) lateral flow assays (LFAs) that use multiple nanosystems. The assays include three nanosystems, namely, gold nanostars, gold nanocubes, and gold nanorods, which are rarely applied in LFAs, compared with general gold nanoparticles. The developed LFAs show different performances in the detection of BPA. In chapter 5, a stable electrical sensing platform is developed for MMP-9 detection.

La technologie MID (Molded Interconnect Device), fait de leur performance électrique, la flexibilitédans les circuits RF, le potentiel de réduire le nombre de composants, les étapes du processus et laminiaturisation du produit final, a conduit à de nouvelles contraintes à la RF (Radio Frequency) et ledomaine des micro-ondes. Composants moulés sont interconnectées avec des substratsthermoplastiques et les pistes conductrices sont injectés sur la surface. L'objectif de cette thèse estd'étudier la compatibilité de MID pour les applications RF. Les avantages de la technologie MID dansle domaine RF est exploitée pour les lignes de transmission, filtres passifs, coupleurs directionnels etantennes réalisation. La caractérisation RF de différents matériaux de substrat MID et l'étude de laperformance des composants RF ci-dessus sur la base de différentes technologies de fabrication MIDsont inclus dans la thèse. Enfin, le concept d'une étude d'amélioration de la permittivité de certainsthermoplastiques sont également étudiés. / MID (Molded Interconnect Devices) technology, owing to their electrical performance,flexibility in RF circuits, its potential to reduce the number of components, process steps andminiaturization of the final product, has led to some new constraints to the RF (RadioFrequency) and microwave domain. Molded components are interconnected withthermoplastic substrates and conductive traces are injected on the surface. The objective ofthis thesis is to study the compatibility of MIDs for RF applications. The advantages of MIDtechnology in the RF domain is exploited for transmission lines, passive filters, directionalcouplers and planar and 3D antennas realization. The RF characterization of various MIDsubstrate materials and the study of the performance of the above RF components based onvarious MID fabrication technologies are included in the thesis. Finally, an permittivityimprovement study of some thermoplastics are also studied.

Actuellement, les fantassins de l'armée française sont équipés d'un système de radiocommunication quand ils sont en intervention sur le terrain. L'antenne utilisée pour émettre et recevoir les signaux radiofréquences (RF) est du type monopole appelée antenne fouet placée parallèlement au corps du fantassin au niveau de la clavicule gauche. Cependant, l'antenne fouet perturbe le champ de vision des fantassins surtout lorsqu'ils tournent leur tête vers la gauche. De plus, la position de l'antenne fouet gêne les fantassins gauchers lorsqu'ils sont en position de tir. Enfin, l'antenne fouet rajoute un poids supplémentaire. Il est évident alors que l'intégration de l'antenne dans les gilets militaires permet de mieux répondre aux besoins des fantassins notamment en termes d'ergonomie. Cependant une telle intégration doit aussi répondre aux besoins d'efficacité de rayonnement, de couverture spatiale et de protection du corps vis-à-vis du rayonnement de l'antenne. De plus les contraintes liées à la technologie de réalisation doivent être prises en compte. La thèse est focalisée sur la conception et la caractérisation d'antennes intégrées aux gilets militaires. Le travail de recherche s'est fait dans le cadre du projet collaboratif GIANTE, soutenu par le dispositif DGA-RAPID, associant les partenaires complémentaires : SAFRAN Sagem, le laboratoire LCIS et ARDEJE. Le travail inclue tous les développements relevant de la conception électromagnétique avec la prise en compte du corps humain et le suivi de la réalisation par impression numérique assurée par ARDEJE qui possède la technologique jet d'encre. Il concerne également la caractérisation RF (adaptation, bande passante, diagramme de rayonnement) des antennes avec un banc expérimental adapté et l'évaluation des performances globales des antennes en environnements fonctionnels (milieu dégagé, milieu urbain, forêt). / Nowadays, the infantrymen of French army are equipped with a radio communication system when they are in field action. The antenna used to transmit and receive Radiofrequency (RF) signals is a monopole antenna called as whip antenna. It is placed parallel to the infantryman's body at the left clavicle. However, the whip antenna disrupts the field of view of infantrymen particularly when they turn their head to the left. Moreover, the position of the whip antenna bothers the left-handed infantrymen when they are in fire position. Finally, the whip antenna adds an additional weight to the infantrymen. Thus, it is obvious that the integration of the antenna into the military jackets allows to better meet the needs of infantrymen particularly in terms of ergonomy. However such an integration must also meet the needs in terms of radiation efficiency, spatial coverage and protection of the body against the antenna radiation. Moreover, the constraints of realization technology must be taken into account. The thesis is focused on the design and characterization of integrated antennas into military jackets. The research work is performed within the collaborative project GIANTE, supported by the DGA-RAPID frameproject, associating complementary partners: SAFRAN Sagem, laboratory LCIS, and ARDEJE. The work includes all the electromagnetic studies required by the environmental constraints by taking account the human body. It also includes the follow-up of the realizations made by ARDEJE that masters inkjet printing technologies. The RF characterization (impedance matching, bandwidth, radiation pattern) of antennas with a suitable bench test and the evaluation of global performances of antennas in functional environments (environment free from obstructions, urban areas, forest) are also part of the thesis work.

La technologie MID (Molded Interconnect Device), fait de leur performance électrique, la flexibilitédans les circuits RF, le potentiel de réduire le nombre de composants, les étapes du processus et laminiaturisation du produit final, a conduit à de nouvelles contraintes à la RF (Radio Frequency) et ledomaine des micro-ondes. Composants moulés sont interconnectées avec des substratsthermoplastiques et les pistes conductrices sont injectés sur la surface. L'objectif de cette thèse estd'étudier la compatibilité de MID pour les applications RF. Les avantages de la technologie MID dansle domaine RF est exploitée pour les lignes de transmission, filtres passifs, coupleurs directionnels etantennes réalisation. La caractérisation RF de différents matériaux de substrat MID et l'étude de laperformance des composants RF ci-dessus sur la base de différentes technologies de fabrication MIDsont inclus dans la thèse. Enfin, le concept d'une étude d'amélioration de la permittivité de certainsthermoplastiques sont également étudiés. / MID (Molded Interconnect Devices) technology, owing to their electrical performance,flexibility in RF circuits, its potential to reduce the number of components, process steps andminiaturization of the final product, has led to some new constraints to the RF (RadioFrequency) and microwave domain. Molded components are interconnected withthermoplastic substrates and conductive traces are injected on the surface. The objective ofthis thesis is to study the compatibility of MIDs for RF applications. The advantages of MIDtechnology in the RF domain is exploited for transmission lines, passive filters, directionalcouplers and planar and 3D antennas realization. The RF characterization of various MIDsubstrate materials and the study of the performance of the above RF components based onvarious MID fabrication technologies are included in the thesis. Finally, an permittivityimprovement study of some thermoplastics are also studied.

Actuellement, les fantassins de l'armée française sont équipés d'un système de radiocommunication quand ils sont en intervention sur le terrain. L'antenne utilisée pour émettre et recevoir les signaux radiofréquences (RF) est du type monopole appelée antenne fouet placée parallèlement au corps du fantassin au niveau de la clavicule gauche. Cependant, l'antenne fouet perturbe le champ de vision des fantassins surtout lorsqu'ils tournent leur tête vers la gauche. De plus, la position de l'antenne fouet gêne les fantassins gauchers lorsqu'ils sont en position de tir. Enfin, l'antenne fouet rajoute un poids supplémentaire. Il est évident alors que l'intégration de l'antenne dans les gilets militaires permet de mieux répondre aux besoins des fantassins notamment en termes d'ergonomie. Cependant une telle intégration doit aussi répondre aux besoins d'efficacité de rayonnement, de couverture spatiale et de protection du corps vis-à-vis du rayonnement de l'antenne. De plus les contraintes liées à la technologie de réalisation doivent être prises en compte. La thèse est focalisée sur la conception et la caractérisation d'antennes intégrées aux gilets militaires. Le travail de recherche s'est fait dans le cadre du projet collaboratif GIANTE, soutenu par le dispositif DGA-RAPID, associant les partenaires complémentaires : SAFRAN Sagem, le laboratoire LCIS et ARDEJE. Le travail inclue tous les développements relevant de la conception électromagnétique avec la prise en compte du corps humain et le suivi de la réalisation par impression numérique assurée par ARDEJE qui possède la technologique jet d'encre. Il concerne également la caractérisation RF (adaptation, bande passante, diagramme de rayonnement) des antennes avec un banc expérimental adapté et l'évaluation des performances globales des antennes en environnements fonctionnels (milieu dégagé, milieu urbain, forêt). / Nowadays, the infantrymen of French army are equipped with a radio communication system when they are in field action. The antenna used to transmit and receive Radiofrequency (RF) signals is a monopole antenna called as whip antenna. It is placed parallel to the infantryman's body at the left clavicle. However, the whip antenna disrupts the field of view of infantrymen particularly when they turn their head to the left. Moreover, the position of the whip antenna bothers the left-handed infantrymen when they are in fire position. Finally, the whip antenna adds an additional weight to the infantrymen. Thus, it is obvious that the integration of the antenna into the military jackets allows to better meet the needs of infantrymen particularly in terms of ergonomy. However such an integration must also meet the needs in terms of radiation efficiency, spatial coverage and protection of the body against the antenna radiation. Moreover, the constraints of realization technology must be taken into account. The thesis is focused on the design and characterization of integrated antennas into military jackets. The research work is performed within the collaborative project GIANTE, supported by the DGA-RAPID frameproject, associating complementary partners: SAFRAN Sagem, laboratory LCIS, and ARDEJE. The work includes all the electromagnetic studies required by the environmental constraints by taking account the human body. It also includes the follow-up of the realizations made by ARDEJE that masters inkjet printing technologies. The RF characterization (impedance matching, bandwidth, radiation pattern) of antennas with a suitable bench test and the evaluation of global performances of antennas in functional environments (environment free from obstructions, urban areas, forest) are also part of the thesis work.

Porous, conductive metallic nanostructures are required in several fields, such as energy conversion, low-cost sensors etc. This thesis reports on the development of an electrocatalytically active and conductive membrane for use in Polymer Electrolyte Membrane Fuel Cells (PEMFCs) and fabrication of low-cost substrates for Surface Enhanced Raman Spectroscopy (SERS). One of the main challenges facing large-scale deployment of PEMFCs currently is to fabricate a catalyst layer that minimizes platinum loading, maximizes eletrocatalytically active area, and maximizes tolerance to CO in the feed stream. Modeling the kinetics of platinum catalyzed half cell reactions occurring in a PEMFC using the kinetic theory of gases and incorporating appropriate sticking coefficients provides a revealing insight that there is scope for an order of magnitude increase in maximum current density achievable from PEMFCs. To accomplish this, losses due to concentration polarization in gas diffusion layers, which occur at high current densities, need to be eliminated. A novel catalyst design, based on a porous metallic nanostructure, which aims to overcome the limitations of concentration polarization as well as minimize the amount of platinum loading in PEMFCs is proposed. Fabrication steps involving controlled in-plane fusion of self-assembled arrays of core-shell gold-platinum nanoparticles (Au@Pt) is envisioned. The key steps involved being the development of a facile synthesis route to form Au@Pt nanoparticles with tunable platinum shell thicknesses in the 5 nm size range, the formation of large-scale 2D arrays of Au@Pt nanoparticles using guided self-assembly, and optimization of an RF plasma process to promote in-plane fusion of the nanoparticles to form porous, electrocatalytically active and electrically conductive membranes. This thesis consists of seven chapters. The first chapter provides an introduction into the topic of PEMFCs, some perspective on the current status of research and development of PEMFCs, and an outline of the thesis. The second chapter provides an overview on the methods used, characterization techniques employed and protocols followed for sample preparation. The third chapter describes the modelling of a PEMFC using the Kinetic theory of gases to arrive at an estimate of the maximum feasible current density, based on the kinetics of the electrocatalytic reactions. The fourth chapter presents the development of a simple protocol for synthesizing Au@Pt nanoparticles with control over platinum shell thicknesses from the sub monolayer coverage onwards. The results of spectroscopic and microscopic characterization establish the uniformity of coating and the absence of secondary nucleation. Chapter five describes the formation of a nanoporous, electrocatalytically active membrane by self-assembly to form bilayers of 2D arrays of Au@Pt nanoparticles and subsequent fusion using an RF plasma based process. The evolution of the electrocatalytic activity and electrical conductivity as a function of the duration of RF plasma treatment is monitored for Au@Pt nanoparticles with various extent of platinum coating. Spectroscopic, microscopic, electrical and cyclic voltammetry characterization of the samples at various stages were used to understand the structural evolution with RF plasma treatment duration and discussed. Next durability studies were carried out on the nanoporous, Au@Pt bilayer nanoparticle array with an optimum composition of Pt/Au atomic ratio of 0.88 treated to 16 minutes of argon plasma exposure. After this the novel catalyst membrane design of PEM fuel cell is revisited. Two different techniques are proposed so that the thin, nanoporous, metallic catalyst membrane achieves horizontal electronic resistance equivalent to that of the conventional gas diffusion layer with catalyst layer. The first technique proposes the introduction of gold coated polymeric mesh in between the thin, nanoporous, metallic catalyst membrane and bipolar plate and discusses the advantages. Later the gold coated polymeric mesh is introduced in a conventional membrane electrode assembly and efficiency of the polarization curves probed with and without the introduction of gold coated polymeric mesh. The second technique describes the results of fabrication of a nanoporous metallic membrane using multiple layers of 2D Au@Pt nanoparticle arrays at an optimum composition of Pt/Au atomic ratio of 0.88 to reduce the horizontal electronic resistance. Preliminary studies on the permeability of water through such membranes supported on a porous polycarbonate filter membrane are also presented. In chapter six, a simple reactive inkjet printing process for fabricating SERS active silver nanostructures on paper is presented. The process adapts a simple room temperature protocol, using tannic acid as the reducing agent, developed earlier in our group to fabricate porous silver nanostructures on paper using a commercial office inkjet printer. The results of SERS characterization, spectroscopic and microscopic characterizations of the samples and the comparison of the substrate’s long-term performance with respect to a substrate fabricated using sodium borohydride as the reducing agent is discussed. Preliminary findings on attempts to fabricate a conductive silver network using RF plasma induced fusion area also presented. Chapter seven provides a summary of the results, draws conclusions and a perspective on work required to accomplish the goals of incorporating the porous metallic nanostructures into PEMFCs.

Ein bedeutender Punkt in der Brennstoffzellentechnologie ist der Einsatz von platinhaltigen Elektroden, welche die Brennstoffzellentechnologie zu einer teuren Technologie macht. Zum jetzigen Zeitpunkt werden die katalytischen Schichten in großen Maßstäben als Endlos-Elektroden produziert, was dazu führt, dass die einzelnen Elektroden für die Stacks ausgeschnitten und hierbei viel nicht genutztes Elektrodenmaterial, sprich Abfall entsteht. Dieser kann später recycelt werden, jedoch ist eine 100 %ige Rückgewinnung der eingesetzten Rohstoffe nicht möglich. Die Drucktechnik bietet eine Möglichkeit diese Entstehung von Abfall zu vermeiden. Mittels der verschiedenen Drucktechnologien, wie z. B. Inkjet-, Tief- und Siebdruck ist es möglich Elektroden mit gezielten Geometrien zu fertigen, sprich die Elektrodenschichten werden genau an die Erfordernisse angepasst. Der Aufbau von Multilagen ist präzise möglich und es können MEA´s (Membran-Electrode Assembly) mit scharfen, klar abgegrenzten Kanten erstellt werden. In diesem Paper werden Ergebnisse der Inkjet- und Tiefdrucktechnologie vorgestellt, sowie deren Charakterisierung. Da bereits kleinste Unregelmäßigkeiten in den Elektroden zu einem Ausfall des Systems führen können, werden die katalytischen Schichten mittels Oberflächenprofilometer (Veeko Dektak 150) auf ihre Homogenität untersucht. Darüber hinaus werden die Leitfähigkeiten (SÜSS Microtec PM5 Probe System) und die Haftung der gedruckten Schichten in Abhängigkeit von der Drucktechnologie betrachtet. / An important point in fuel cell technology is the use of platinum-containing electrodes, which makes fuel cell technology an expensive technology. At present, the catalytic layers are produced on a large scale as continuous electrodes, which results in the individual electrodes being cut out for the stacks, resulting in a lot of unused electrode material, i.e. waste. This can be recycled later, but 100 % recovery of the raw materials used is not possible. The printing technology offers a possibility to avoid this generation of waste. Using the various printing technologies, such as inkjet, gravure, and screen printing, it is possible to produce electrodes with specific geometries, i.e. the electrode layers are precisely adapted to the requirements. The construction of multilayers is precisely possible and MEA's (Membrane Electrode Assembly) with sharp, clearly defined edges can be created. This paper presents the results of inkjet and gravure printing technology and their characterization. Since even the smallest irregularities in the electrodes can lead to system failure, the homogeneity of the catalytic layers is examined using a surface profilometer (Veeko Dektak 150). In addition, the conductivities (SUSS Microtec PM5 Probe System) and the adhesion of the printed layers will be examined as a function of the printing technology.

We report on the detailed electrical investigation of all-inkjet-printed thin-film transistor (TFT) arrays focusing on TFT failures and their origins. The TFT arrays were manufactured on flexible polymer substrates in ambient condition without the need for cleanroom environment or inert atmosphere and at a maximum temperature of 150 °C. Alternative manufacturing processes for electronic devices such as inkjet printing suffer from lower accuracy compared to traditional microelectronic manufacturing methods. Furthermore, usually printing methods do not allow the manufacturing of electronic devices with high yield (high number of functional devices). In general, the manufacturing yield is much lower compared to the established conventional manufacturing methods based on lithography. Thus, the focus of this contribution is set on a comprehensive analysis of defective TFTs printed by inkjet technology. Based on root cause analysis, we present the defects by developing failure categories and discuss the reasons for the defects. This procedure identifies failure origins and allows the optimization of the manufacturing resulting finally to a yield improvement.

In dieser Arbeit wird gezeigt, wie Mikrosiebe über das Float Casting Verfahren hergestellt und durch Ink Jet Druck stabilisiert werden. Dazu wurde ein Verfahren entwickelt, das es erlaubt Mikrosiebe großflächig auf einem Langmuirtrog herzustellen und noch schwimmend auf der Wasseroberfläche zu bedrucken, so dass stabilisierte Mikrosiebe von der Wasseroberfläche abgehoben werden können. Zur Herstellung der Mikrosiebe wird das Prinzip der Partikel-assistierten Benetzung verwendet, bei dem eine Dispersion aus Silikapartikeln, Monomer und Initiator auf einer Wasseroberfläche gespreitet wird. Die Partikel ordnen sich dabei von selbst in einer hexagonal dichtesten Packung an und dienen sowohl als Spreithilfe als auch als Porenbildner. Nach dem Entfernen der Partikel entsteht ein poröses Mikrosieb mit einheitlichen, dicht gepackten Poren. Durch das Aufdrucken einer Wabenstruktur als Stützstruktur wird eine ausreichende Stabilisierung erreicht, so dass die Siebe in Filtrationsversuchen eingesetzt werden können. Das entstehende Gefüge, bestehend aus einem Mikrosieb mit einer Dicke im Nanometerbereich wird von einer Stützstruktur, welche eine Dicke im Mikrometerbereich besitzt, stabilisiert. Außerdem wird gezeigt, wie eine Wasseroberfläche Schritt für Schritt modifiziert wird, so dass es möglich ist grazile Strukturen auf eine Wasseroberfläche zu drucken. Diese Strukturen können anschließend von der Wasseroberfläche abgehoben werden und stehen nach dem Trocknen als freistehende Strukturen zur Verfügung.

We report on inkjet printing of aqueous colloidal suspensions containing monodisperse silica and/or polystyrene nanosphere particles and a systematic study of the morphology of the deposits as a function of different parameters during inkjet printing and solvent evaporation. The colloidal suspensions act as a model ink for an understanding of layer formation processes and resulting morphologies in inkjet printing in general. We investigated the influence of the surface energy and the temperature of the substrate, the formulation of the suspensions, and the multi-pass printing aiming for layer stacks on the morphology of the deposits. We explain our findings with models of evaporation-driven self-assembly of the nanosphere particles in a liquid droplet and derive methods to direct the self-assembly processes into distinct one- and two-dimensional deposit morphologies.