21 |
Treatment of Spent Pickling Acid from Stainless Steel Production : A review of regeneration technologies with focus on the neutralisation process for implementation in Chinese industryDahlgren, Lena January 2010 (has links)
Pickling is a unit operation within stainless steel production, which means treating the steel with hydrofluoric acid (HF) and nitric acid (HNO3), also called mixed acid. The whole process generates waste water streams which have to be treated before released to recipient. The aim of this degree thesis was to make an evaluation of different possibilities for reduction of emissions from the pickling process with China as a possible future market. The work consisted of two different parts; the first was to describe and evaluate different treatment methods for waste pickling acid, with emphasis on denitrification technologies. The second and main part was to make a fundamental description of the neutralisation process and outline important parameters. The work was performed by gathering information from literature but also from industry in both Sweden and China. The work has been a collaboration between the Royal Institute of Technology (KTH), the Swedish Environmental Institute (IVL) and the company Scanacon. A review of the different acid recovery methods; ionic exchange, diffusion dialysis and extraction was made. The study showed that ionic exchange is a robust method with relatively low cost and therefore it has been largely implemented both in Swedish and Chinese industry. The outflow however still requires neutralisation. Nitrate reduction can be performed as “end of pipe”, those methods investigated in this study were; biological treatment, reverse osmosis and nanofiltration. Meanwhile, internal solutions such as evaporation and electro-dialysis are two interesting technologies which reduce nitrates in combination with acid recovery. It was found that slaked lime (Ca(OH)2) is the most suitable neutralisation agent for pickling waste and, besides the choice of chemicals, many important parameters influence the process, such as the optimal pH, mixing and conditions during lime slaking. Based on information from one of the visited sites in Sweden a mass balance of the neutralisation facility was made and from that the required amount of Ca(OH)2 was calculated. The calculations were verified by an experimental part performed by IVL, using pickling acids from the same site. The amount of metals in the outgoing water was calculated using software “Medusa” but also by equilibrium equations. However, the results differed somewhat; this is probably due to the fact that Medusa takes other complexes and their interaction, besides the formed metal hydroxides, into consideration. Within the mining industry research has been made on different methods for neutralisation and some have been tested in field. An example is the High Density Sludge process (HDS), were an amount of sludge is recycled back to the neutralisation tank. It was shown that this gave improved sludge properties and decreased lime consumption. This could perhaps also be implemented for waste water in the stainless steel industry, and the method was also tested during the experimental part of this project. The dry content increased after a number of cycles but further investigation is required before any conclusion can be drawn. / Betning är en enhetsprocess inom tillverkningen av rostfritt stål då godset behandlas med fluorväte syra (HF) och salpetersyra (HNO3), också kallad blandsyra. Betningen ger upphov till vatten strömmar som måste behandlas innan de släpps ut till recipienten. Syftet med det här examensarbetet var att göra en utvärdering av olika tekniker för att reducera utsläpp till vatten från betningen med Kina som potentiell framtida marknad. Arbetet bestod av två delar; den första delen var att beskriva och utvärdera olika behandlingsmetoder av förbrukade betbad med betoning på denitrifikationstekniker. Den andra och största delen var att göra en grundläggande beskrivning av neutralisationsprocessen. Studien utfördes genom att inhämta information från litteratur samt från industrin i både Sverige och Kina. Arbetet har varit ett samarbetsprojekt mellan Kungliga Tekniska Högskolan (KTH), Svenska miljöinstitutet (IVL) och företaget Scanacon. Arbetet behandlar syraåtervinningsystemen; jonbytare, diffusions dialys samt extraktion. Nitrat reduktion kan ske internt eller externt där de externa åtgärder som behandlas i denna rapport är biologisk rening, omvänd osmos och nanofiltrering. De interna metoderna avdunstning och elektrodialys är intressanta eftersom de återvinner syran samtidigt som de reducerar nitraterna avsevärt. Studien visade att jonbyte, på grund av dess robusthet och relativt låga kostnad är den mest implementerade metoden för syraåtervinning i både svensk och kinesisk industri idag. Restprodukten från jonbytaren kräver dock fortsatt behandling, där det traditionella valet är neutralisation. Studien visade att släckt kalk (Ca(OH)2) är det mest passande kemikalien för neutralisation av betsyror. Förutom kemikalieval så finns det många parametrar som påverkar effektiviteten hos processen så som pH, omrörning och förhållanden under kalksläckningen. Baserat på information ifrån ett av de besökta stålverken i Sverige, gjordes en massbalans över dess neutralisationanläggning. Utifrån de flöden som denna gav kunde den teoretiska mängden kalk som krävdes för utfällning räknas ut. Beräkningarna verifierades med en experimentell del som utfördes av IVL på betsyror från samma verk. Resthalterna av metall i utgående vatten beräknades med programmet ”Medusa” men också med jämviktsekvationer. Resultaten mellan de två skiljde sig, detta beror förmodligen på att Medusa förutom hydroxidutfällning tar hänsyn till andra utfällningskomplex och dess interaktioner. Inom gruvvatten industrin har det forskats en del kring olika neutralisationsmetoder, en i litteraturen föreslagen sådan är ”High Density Sludge process (HDS)”. Här återförs en del av slammet tillbaka till neutralisationssteget, vilket visade sig ge förbättrade slamegenskaper och minskad kalkåtgång. Det var intressant att undersöka om denna metod också gick att implementera på förbrukade betbad och därför prövades metoden i den experimentella delen av detta projekt. Detta gav efter ett antal återföringscykler högre torrhalt på slammet, dock krävs fortsatta undersökningar innan någon slutsats kan dras.
|
22 |
INVESTIGATION OF CORN YIELD IMPROVEMENT FOLLOWING CEREAL RYE USING STARTER NITROGEN FERTILIZERHouston L Miller (7830965) 20 November 2019 (has links)
Cereal rye (CR), the most common and effective nitrogen (N) scavenging
cover crop option in the Midwest, is often utilized in cropping systems to
reduce nitrate loss for environmental benefits. To increase environmental
efficiency in Midwest corn cropping systems, we must increase the overall
adoption of CR. However, due to the yield reduction potential (6%) for corn
planted after CR termination, CR is primarily recommended before soybean. To
increase CR adoption, we must develop adaptive fertilizer management practices
that achieve competitive grain yields relative to cropping systems where CR is
not adopted. Therefore, the objectives of this study are to determine (1) the
effect of CR and starter nitrogen rate on corn growth and nitrogen content. (2)
the optimum starter nitrogen rate to achieve agronomic optimum corn yield
following CR. (3) the impact of phosphorus (P) at starter on plant growth,
nitrogen content, and yield with the inclusion of CR. For our study, five
starter N rates were applied in a 5x5 cm band to both CR and non-CR plots,
concentrations ranged from 0-84 kg N ha<sup>-1 </sup>in 28 kg N ha<sup>-1</sup>
intervals. Total N applied was the same for each treatment, relative to its
location, and was split between starter N at planting and sidedress applied at
growth stage V6 relatively. Although CR termination took place at least two
weeks before planting, CR decreased corn grain yield at one of three locations
by an average of 8%, nitrogen recovery efficiency (NRE) by 27%, and R6 total N content
by 23%, relative to the conventional control (non-CR 0N), when no starter N was
applied. At one of three locations, starter N rates of 56 kg N ha<sup>-1</sup>,
56 kg N ha<sup>-1 </sup>plus 17 kg P ha<sup>-1</sup>, and 84 kg N ha<sup>-1</sup>
increased corn grain yield, in CR plots, and 56 kg N ha<sup>-1</sup> plus 17 kg
P ha<sup>-1</sup> increased corn grain yield in non-CR plots. Phosphorus increased
corn grain N content at growth stage R6 in one of three locations and did not
impact corn grain yield at all locations. We conclude that the inclusion of
starter N at planting has the potential to increase agronomic productivity in
CR corn cropping systems in soil environments with a high capacity to
mineralize soil N. However, further research is required to refine our starter
N results to find an optimum starter N rate to apply before planting corn
following CR.
|
Page generated in 0.1177 seconds