<p> The automotive industry is using advanced high strength steels (AHSS) to improve the fuel efficiency of passenger vehicles by lightweighting strategy. The higher strength of AHSS allows vehicle manufacturers to implement thinner and lighter components while still meet the safety requirements. Press hardened steels (PHS) exhibit the highest tensile strength among AHSS and are widely used for manufacturing crash relevant automotive parts. Boron-containing steel with enhanced hardenability is the most commonly used grade of steel for press hardening. The addition of a small amount of boron, 0.002 – 0.005 wt.%, can effectively increase hardenability. However, the boron addition also causes problems in commercially production of steel slabs by continuous casting. Defects including transverse corner cracks, surface cracks, and internal halfway cracks are sometimes found in continuously-cast boron steel slabs during or after the final cooling process. These problems can arise during the post-casting cooling process because boron addition changes the phase transformation behavior of steel.</p> <p>The cooling of slabs during and after continuous casting is a multiphysics process including coupled heat transfer, solidification, solid-solid phase transformations, and deformation. Numerical models are helpful for a better understanding of the cooling process and the interaction of different physical phenomena in it. In this work, a 3-D thermomechanical finite volume model (FVM) with coupled heat transfer, stress, and phase transformation calculations is developed to investigate the temperature history, phase evolution, and stress development during cooling.</p> <p>The model is used to simulate the cooling process of continuous cast steel slabs at different post-casting stages. The effect of boron addition on stress development and phase evolution during cooling of a single slab is investigated via simulation of both boron-containing and non-boron steels. The results show the slab with boron consists of mostly bainite, in contrast to the non-boron grade which is mostly ferrite and pearlite after cooling. Higher tensile stresses, both peak and residual, and plastic strains, which could lead to cracking, are observed at the edge of slab in the boron-containing grade. The effect of slowing the cooling rate by using a radiation shield is studied for the boron-containing steel. The reduced thermal gradient and the increased ferrite formation reduce the stresses in the slab. The cooling process of a stack of multiple slabs is also simulated to study the influence of slabs stacking on cooling rate and slab deformation. A slower cooling rate can be achieved in stacked slabs and the compressive load provided by slabs above the slab can prevent large deformation and flatten the slab during cooling. The combination of slab stacking and radiation shield is modeled to study the stress development under a slow cooling rate that is feasible in practice. Boron addition also affects the water quenching process of steel strips on the runout table after hot rolling. Simulations of strips with and without boron show different cooling curves, residual stress and phase distributions as austenite decomposition does not occur for boron-containing steel due to the fast cooling rate. Therefore, the cooling strategy on the runout table should be adjusted accordingly to control the coiling temperature and improve strip quality.</p>

Thesis (M. Pharmacy ((Pharmaceutics)) -- University of Limpopo, 2022 / According to the biopharmaceutical classification system, Clarithromycin is considered a class II molecule with low solubility. Poorly soluble drugs result in low bioavailability. Various techniques have been studied to improve the solubility of drugs and subsequently bioavailability. Of these techniques, preparation of amorphous form is the preferred method because it is a more effortless and convenient way to improve the aqueous solubility and dissolution of poorly water soluble drugs. The only disadvantage of amorphous materials is that they are less thermodynamically stable and can recrystallize during processing and storage. Aim: The aim of this study is to prepare amorphous form of clarithromycin to improve its solubility, dissolution rate, and, subsequently, bioavailability. Methods: In this study, preparation of amorphous form of clarithromycin was conducted using the quench cooling method in which the purchased anhydrous crystalline clarithromycin was spread on an aluminum foil and heated to a melting point (217˚C - 220˚C) and then rapidly cooled. Various techniques were conducted to characterize the prepared amorphous clarithromycin, and these include Differential Scanning Calorimetry (DSC), Fourier-Transform Infrared Spectroscopy (FTIR), and X-Ray Powder Diffraction (XRPD). In addition, tablets were formulated using the amorphous clarithromycin mixed with selected excipients from compatibility studies, and in vitro dissolution and stability studies were conducted over a period of 6 months. Results: The DSC thermogram results confirmed that the material prepared using the quench cooling process is an amorphous solid-state. Furthermore, the XRPD confirmed an amorphous solid-state with scattering halo peaks. The FTIR also depicted some broader and lower intensity peaks that indicated a formation of an amorphous material. The dissolution rate of amorphous clarithromycin tablets improved by more than 30% when compared to commercial crystalline clarithromycin tablets. The study revealed a drop in dissolution rate at months 3 to 6 under accelerated conditions due to recrystallization. The 6 monthly stability study at long term conditions showed no change in the integrity of the tablets and their contents. Conclusion: As indicated by the study, it can be concluded that the amorphous clarithromycin remained stable during processing and storage under long-term stability for 6 months. Furthermore, based on dissolution results, it can be concluded that amorphous solids have an improved dissolution rate. / Medical Research Council CHIETA

Understanding microstructural evolution in Friction Stir Welding (FSW) of steels is essential in order to understand and optimize the process. Ferritic steels undergo an allotropic phase transformation. This makes microstructural evolution study very challenging. An approach based on Electron Backscattered Diffraction (EBSD) and phase transformation orientation relationships is introduced to reconstruct pre-transformed grain structure and texture. Reconstructed pre-transformed and post-transformed grain structures and textures were investigated in order to understand microstructural evolution. Texture results show that there is evidence of shear deformation as well as recrystallization in the reconstructed prior austenite. Room temperature ferrite exhibits well-defined shear deformation texture components. Shear deformation texture in the room temperature microstructure implies that FSW imposes deformation during and after the phase transformation. Prior austenite grain boundary analysis shows that variant selection is governed by interfacial energy. Variants that have near ideal BCC/FCC misorientation relative to their neighboring austenite and near zero misorientation relative to neighboring ferrite are selected. Selection of coinciding variants in transformed prior austenite Σ3 boundaries supports the interfacial-energy-controlled variant selection mechanism.

In modern turbine engines for propulsion and energy generation, thermal barrier coating (TBCs) protect hot-section blades and vanes, and play a critical role in enhancing reliability, durability and operation efficiency. In this study, thermal cyclic lifetime and microstructural degradation of electron beam physical vapor deposited (EB-PVD) Yttria Stabilized Zirconia (YSZ) with (Ni,Pt)Al bond coat and Hf- and/or Y- modified CMSX-4 superalloy substrates were examined. Thermal cyclic lifetime of TBCs was measured using a furnace thermal cycle test that consisted of 10-minute heat-up, 50-minute dwell at 1135C, and 10-minute forced-air-quench. TBC lifetime was observed to improve from 600 cycles to over 3200 cycles with appropriated Hf- and/or Y alloying of CMSX-4 superalloys. This significant improvement in TBC lifetime is the highest reported lifetime in literature with similar testing parameters. Beneficial role of reactive element (RE) on the durability of TBCS were systematically investigated in this study. Photostimulated luminescence spectroscopy (PL) was employed to non-destructively measure the residual stress within the TGO scale as a function of thermal cycling. Extensive microstructural analysis with emphasis on the YSZ/TGO interface, TGO scale, TGO/bond coat interface was carried out by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and scanning electron microscopy (STEM) as a funcion of thermal cycling including after the spallation failure. Focused ion beam in-situ lift-out (FIB-INLO) technique was employed to prepare site-specific TEM specimens. X-ray diffraction (XRD) and secondary ion mass spectroscopy (SIMS) were also employed for phase identification and interfacial chemical analysis. While undulation of TGO/bond coat interface (e.g., rumpling and ratcheting) was observed to be the main mechanism of degradation for the TBCs on baseline CMSX-4, the same interface remained relatively flat (e.g., suppressed rumpling and ratcheting) for durable TBCs on Hf- and/or Y-modified CMSX-4. The fracture paths changed from the YSZ/TGO interface to the TGO/bond coat interface when rumpling was suppressed. The geometrical incompatibility between the undulated TGO and EB-PVD YSZ lead to the failure at the YSZ/TGO interface for TBCs with baseline CMSX-4. The magnitude of copressive residual stress within the TGO scale measured by PL gradually decreased as a function of thermal cycling for TBCs with baseline CMSX-4 superalloy substrates. This gradual decrease corrsponds well to the undulation of the TGO scale that may lead to relaxation of the compressive residual stress within the TGO scale. For TBCs with Hf- and/or Y-modified CMSX-4 superalloy substrates, the magnitude of compressive residual stress within the TGO scale remained relatively constant throughout the thermal cycling, although PL corresponding to the stress-relief caused by localized cracks at the TGO/bond coat interface and within the TGO scale was observed frequently starting 50% of lifetime. A slightly smaller parabolic growth constant and grain size of the TGO scale was observed for TBCs with Hf- and/or Y- modified CMSX-4. Small monoclinic HfO2 precipitates were observed to decorate grain boundaries and the triple pointes within the alpha-Al2O3 scale for TBCs with Hf- and/or Y-modified CMSX-4 substrates. Segregation of Hf/Hf4+ at the TGO/bond coat interfaces was also observed for TBCs with Hf- and/or Y-modified CMSX-4 superalloys substrates. Adherent and pore-free YSZ/TGO interface was observed for TBCs with Hf- and/or Y-modified CMSX-4, while a significant amount of decohesion at the YSZ/TGO interface was observed for TBCs with baseline CMSX-4. The beta-NiAl(B2) phase in the (Ni,Pt)Al bond coat was observed to partially transform into gama prime-Ni3Al (L12) phase due to depletion of Al in the bond coat during oxidation. More importantly, the remaining beta-NiAl phase transformed into L10 martensitic phase upon cooling even though there was no significant difference in these phase transformations for all TBCs. Results from these microstructural observations are documented to elucidate mechanisms that suppress the rumpling of the TGO/bond coat interface, which is responsible for superior performance of EB-PVD TBCs with (Ni,Pt)Al bond coat and Hf- and/or Y-modified CMXS-4 superalloy.

Zirconium alloys are widely used in the nuclear industry because of their high strength, good corrosion resistance and low neutron absorption cross-section. However, zirconium has strong affinity for hydrogen, which may lead to hydrogen concentration build-up over time during a corrosion reaction when exposed to water. Hydrogen stays in solution at higher temperature but precipitates as zirconium hydrides at ambient temperatures. The formation of zirconium hydrides is considered to be a major cause of embrittlement, in particular as a key step in the mechanism of delayed hydride cracking. Despite the fact that zirconium hydrides have been studied for several decades, the basic nature and mechanisms of hydride formation, transformation and exact structure are not yet fully understood. In order to find the answer to some of these problems, the precipitation and dissolution of hydrides in commercial grade Zr powder were monitored in real time with high resolution synchrotron and neutron radiations, and the whole pattern crystal structure analysis, using Rietveld and Pawley refinements, were performed. For the first time all commonly reported zirconium hydride phases and complete reversible transformation between two different Zr-hydride phases were recorded with a single setup and their phase transformation type have been analyzed. In addition, the preparation route of controversial γ-zirconium hydride (ZrH), its crystal structure and formation mechanisms are also discussed. / <p>Note: The papers are not included in the fulltext online.</p><p>Paper II and III in thesis as manuscript, paper II with title "The phase transformation between the δ and ε Zr hydrides"</p>

Ferroelectric and ferromagnetic materials have been extensively studied for potential applications in sensors, actuators and transducers. Highly electrostrictive (1-x)Pb(Mg_1/3Nb_2/3)-xPbTiO₃ (PMN-xPT) and highly magnetostrictive Fe-xat.%Ga are two such novel materials. Both materials systems have chemical disorders and structural inhomogeneity on a microscale, giving rise to an interesting diversity of crystal structures and novel macroscopic physical properties, which are dependent on thermal and electrical histories of the crystals. In this thesis, I have to investigated phase transformations in these two systems under thermal and field (electric/magnetic) histories, using x-ray and neutron scattering techniques. In PMN-xPT crystals, x-ray and neutron diffractions were performed along the different crystallographic orientations and for different thermal and electrical histories. Various intermediate monoclinic (M) phases that structurally “bridge” the rhombohedral (R) and tetragonal (T) ones across a morphtropic phase boundary (MPB) have been observed. Systematic investigations of (001) and (110) electric (E) field-temperature phase diagrams of PMN-xPT crystals have demonstrated that the phase stability of PMN-xPT crystals is quite fragile: depending not only on modest changes in E (≤ 0.5kV/cm), but also on the direction along which E is applied. Structurally bridging monoclinic Mc or orthorhombic (O) phases were found to be associated with the T phase, whereas the monoclinic Ma or Mb phases bridged the Cubic (C) and R ones. In addition, neutron inelastic scattering was performed on PMN-0.32PT to study the dynamic origin of the MPB. Data were obtained between 100 and 600 K under various E applied along the cubic [001] direction. The lowest frequency zone-center, transverse optic phonon was strongly damped and softened over a wide temperature range, but started to recover on cooling into the T phase at the Curie temperature (TC). Comparisons of my findings with prior ones for PMN and PMN-0.60PT suggest that the temperature dependence and energy scales of the soft mode dynamics in PMN-xPT are independent of PT concentration below the MPB, and that the MPB may be defined in composition space x when TC matches the temperature at which the soft mode frequency begins to recover. High-resolution x-ray studies then showed that the C–T phase boundary shifted to higher temperatures under E by an expected amount within the MPB region: suggesting an unusual instability within the apparently cubic phase at the MPB. In Fe-xat.%Ga alloys, the addition of Ga atoms into the b.c.c. α-Fe phase also results in diversity of crystal structures and structural inhomogeneity, which are likely the source of its unusual magneto-elastic properties. I have carefully investigated decomposition of Fe-xat.%Ga alloys subjected to different thermal treatments by x-ray and neutron diffraction for 12 < x < 25. Quenching was found to suppress the formation of a DO₃ structure in favor of a high-temperature disordered bcc (A2) one. By contrast, annealing produced a two-phase mixture of A2 + DO₃ for 14 < x < 20 and a fully DO₃ phase for x = 25. A splitting of the (2 0 0) and (0 0 2) Bragg peaks observed along the respective transverse directions indicated that Fe-xat.%Ga –crystals' are composed of several crystal grain orientations (or texture structures), which are slightly tilted with respect to each other. In order to investigate the local structural distortions and heterogeneities, neutron diffuse scattering was performed on Fe-x%Ga alloys for different thermal conditions. Diffuse scattering around a (100) superlattice reflection was found for 14 < x < 22 in the furnace-cooled condition, indicative of short-range ordered DO₃ nanoprecipitates in an A2 matrix. This diffuse intensity had an asymmetric radial contour and an off-centering. Analysis (x=19) revealed two broad peaks with c/a–1.2: indicating that the DO₃-like nanoprecipitates are not cubic, but rather of lower symmetry with a large elastic strain. The strongest diffuse scattering was observed for x=19, which correspondingly had maximum magnetostriction: indicating a structural origin for enhanced magnetostriction. / Ph. D.

During the past decade, Shape Memory Alloys (SMAs), particularly Nickel-Titanium (NiTi) alloys, have received increasing attention mainly because of their promising role to be integrated into multifunctional systems for actuation, morphing, and sensory capabilities in a broad variety of applications including biomedical, aerospace and seismological engineering. The unique performance of all the novel devices developed by SMAs relies on either the shape memory effect or pseudoelasticity, the two distinctive properties of SMAs. Both these unique properties are based on the inherent capability of SMAs to have two stable lattice structures at different stress or temperature conditions, and the ability of changing their crystallographic structure by a displacive phase transformation between a high-symmetry austenite phase and a low-symmetry martensite phase, in response to either mechanical or thermal loading. These properties make them a superior candidate for using as damping materials under high-strain-rate loading conditions in different engineering fields. SMA materials used in the most applications are polycrystalline in nature. In polycrystalline SMAs at the bulk-level, in addition to the phase transformation at the lattice-level, the thermomechanical response is also highly sensitive to the microstructural properties. In this work, the microstructure, as well as defects, such as dislocations and the stacking faults, are studied in the NiTi crystalline structure. In addition, the performance of NiTi under shock wave loading and vibrations, and their energy dissipation capabilities are examined using computational modeling, globally and locally. The effect of graphitic and metal structures, as reinforcements, on the performance of NiTi matrix composites under static and shock stress wave loading conditions is also investigated at the atomistic scale. / PHD / During the past decade, Shape Memory Alloys (SMAs), particularly Nickel-Titanium (NiTi) alloys, have received increasing attention mainly because of their promising role to be integrated into multifunctional systems for actuation, morphing, and sensory capabilities in a broad variety of applications including biomedical, aerospace and seismological engineering. The unique performance of all the novel devices developed by SMAs relies on their ability of changing their crystallographic structure by a displacive phase transformation between a high-symmetry austenite phase and a low-symmetry martensite phase, in response to either mechanical or thermal loading. These properties make them a superior candidate for using as damping materials in different engineering fields. In this work, the microstructure, as well as defects are studied in the NiTi crystalline structure. In addition, the performance of NiTi under shock wave loading and vibrations, and their energy dissipation capabilities are examined using computational modeling, globally and locally. The effect of graphitic and metal structures, as reinforcements, on the performance of NiTi matrix composites under static and shock stress wave loading conditions is also investigated at the atomistic scale.

Ti-Nb alloys are characterized by a diverse metallurgy which allows obtaining a wide palette of microstructural configurations and physical properties via careful selection of chemical composition, heat treatment and mechanical processing routes. The present work aims to expand the current state of knowledge about martensite forming Ti-Nb alloys by studying 15 binary Ti-c_{Nb}Nb (9wt.% ≤ c_{Nb} ≤ 44.5wt.%) alloy formulations in terms of their structural and mechanical properties, as well as their thermal stability. The crystal structures of the martensitic phases, α´ and α´´, and the influence of the Nb content on the lattice (Bain) strain and on the volume change related to the β → α´/α´´ martensitic transformations are analyzed on the basis of Rietveld-refinements. The magnitude of the shuffle component of the β → α´/α´´ martensitic transformations is quantified in relation to the chemical composition. The largest transformation lattice strains are operative in Nb-lean alloys. Depending on the composition, both a volume dilatation and contraction are encountered and the volume change may influence whether hexagonal martensite α´ or orthorhombic martensite α´´ forms from β upon quenching. The mechanical properties and the deformation behavior of martensitic Ti-Nb alloys are studied by complementary methods including monotonic and cyclic uniaxial compression, nanoindentation, microhardness and impulse excitation technique. The results show that the Nb content strongly influences the mechanical properties of martensitic Ti-Nb alloys. The elastic moduli, hardness and strength are minimal in the vicinity of the limiting compositions bounding the interval in which orthorhombic martensite α´´ forms by quenching. Uniaxial cyclic compressive testing demonstrates that the elastic properties of strained samples are different than those of unstrained ones. Also, experimental evidence indicates a deformation-induced martensite to austenite (α´´ → β) conversion. The influence of Nb content on the thermal stability and on the occurrence of decomposition reactions in martensitic Ti-Nb alloys is examined by isochronal differential scanning calorimetry, dilatometry and in-situ synchrotron X-ray diffraction complemented by transmission electron microscopy. The thermal decomposition and transformation behavior exhibits various phase transformation sequences during heating into the β-phase field in dependence of composition. Eventually, the transformation temperatures, interval, hysteresis and heat of the β ↔ α´´ martensitic transformation are investigated in relation to the Nb content. The results obtained in this study are useful for the development and optimization of β-stabilized Ti-based alloys for structural, Ni-free shape memory and/or superelastic, as well as for biomedical applications. / Ti-Nb Legierungen zeichnen sich durch eine vielfältige Metallurgie aus, die es nach sorgfältiger Auswahl der chemischen Zusammensetzung sowie der thermischen und mechanischen Prozessierungsroute ermöglicht eine große Bandbreite mikrostruktureller Konfigurationen und physikalischer Eigenschaften zu erhalten. Das Ziel der vorliegenden Arbeit ist es den gegenwärtigen Wissensstand über martensitbildende Ti-Nb Legierungen zu erweitern. Zu diesem Zweck werden 15 binäre Ti-c_{Nb} Nb (9 Gew.% ≤ c_{Nb} ≤ 44.5 Gew.%) Legierungen hinsichtlich ihrer strukturellen und mechanischen Eigenschaften sowie ihrer thermischen Stabilität untersucht. Die Kristallstrukturen der martensitischen Phasen, α´ und α´´, sowie der Einfluss des Nb-Gehalts auf die Gitterverzerrung (Bain-Verzerrung), auf die Verschiebungswellenkomponente (Shuffle-Komponente) und auf die Volumenänderung der martensitischen β → α´/α´´ Transformationen werden anhand von Rietveld-Verfeinerungen analysiert. In Abhängigkeit des Nb-Gehalts tritt entweder eine Volumendilatation oder -kontraktion auf, die bestimmen könnte ob hexagonaler Martensit α´ oder orthorhombischer Martensit α´´ aus β bei Abkühlung gebildet wird. Die mechanischen Eigenschaften und das Verformungsverhalten martensitischer Ti-Nb Legierungen werden mit einer Reihe komplementärer Methoden (monotone und zyklische einachsige Druckversuche, Nanoindentation, Mikrohärte, Impulserregungstechnik) untersucht. Die Ergebnisse zeigen durchgehend, dass die mechanischen Eigenschaften martensitischer Ti-Nb Legierungen stark vom Nb-Gehalt beeinflusst werden. Die mechanischen Kennwerte sind minimal in der Nähe der Zusammensetzungen, innerhalb derer β → α´´ bei Abkühlung auftritt. Aus Druckversuchen geht hervor, dass die elastischen Eigenschaften verformter Proben verschieden zu denen unverformter sind. Die experimentellen Ergebnisse weisen außerdem auf eine verformungsinduzierte Umwandlung von Martensit in Austenit (α´´ → β) hin. Der Einfluss des Nb-Gehalts auf die thermische Stabilität und das Auftreten von Zerfallsreaktionen in martensitischen Ti-Nb Legierungen wird anhand von dynamischer Differenzkalorimetrie, Dilatometrie, und in-situ Synchrotronröntgenbeugung in Kombination mit Transmissionselektronenmikroskopie untersucht. Das thermische Zerfalls- und Umwandlungsverhalten ist durch das Auftreten einer Vielzahl von in Abhängigkeit des Nb-Gehalts unterschiedlichen Phasentransformationssequenzen gekennzeichnet. Abschließend werden die Transformationstemperaturen und -wärmen, das Transformationsinterval und die thermische Hysterese der martensitischen β ↔ α´´ Umwandlung untersucht. Die Ergebnisse dieser Arbeit sind für die Entwicklung und Optimierung β-stabilisierter Ti-Legierungen für strukturelle und biomedizinische Anwendungen sowie Ni-freier Komponenten, die Formgedächtniseffekt und/oder Superelastizität aufweisen, von Nutzen.

A fundamental theoretical and experimental study on calcium sulphate scale formation in hydrometallurgical solutions containing various minerals was conducted. A new database for the Mixed Solvent Electrolyte (MSE) model of the OLI Systems® software was developed through fitting of existing literature data such as mean activity, heat capacity and solubility data in simple binary and ternary systems. Moreover, a number of experiments were conducted to investigate the chemistry of calcium sulphate hydrates in laterite pressure acid leach (PAL) solutions, containing Al2(SO4)3, MgSO4, NiSO4, H2SO4, and NaCl at 25–250ºC. The database developed, utilized by the MSE model, was shown to accurately predict the solubilities of all calcium sulphate hydrates (and hence, predict scaling potential) in various multicomponent hydrometallurgical solutions including neutralized zinc sulphate leach solutions, nickel sulphate–chloride solutions of the Voisey’s Bay plant, and laterite PAL solutions over a wide temperature range (25–250°C). The stability regions of CaSO4 hydrates (gypsum, hemihydrate and anhydrite) depend on solution conditions, i.e., temperature, pH and concentration of ions present. The transformation between CaSO4 hydrates is one of the common causes of scale formation. A systematic study was carried out to investigate the effect of various parameters including temperature, acidity, seeding, and presence of sulphate/chloride salts on the transformation kinetics. Based on the results obtained, a mechanism for the gypsum–anhydrite transformation below 100°C was proposed. A number of solutions for mitigating calcium sulphate scaling problems throughout the processing circuits were recommended: (1) operating autoclaves under slightly more acidic conditions (~0.3–0.5 M acid); (2) mixing recycled process solutions with seawater; and (3) mixing the recycling stream with carbonate compounds to reject calcium as calcium carbonate. Furthermore, aging process solutions, saturated with gypsum, with anhydrite seeds at moderate temperatures (~80°C) would decrease the calcium content, provided that the solution is slightly acidic.

The unique thermo-mechanical behavior of Shape Memory Alloys (SMAs), such as their ability to recover the original shape upon heating or being able to tolerate large deformations without undergoing plastic transformations, makes them a good choice for actuators. This work studies their application in the aerospace and defense industries where SMA components can serve as release mechanisms for gates of enclosures that have to be deployed remotely. This work provides a novel approach in evaluating the stress and heat induced change of phase in a SMA, in terms of the transformation strain tensor. In particular, the FEA tool ANSYS has been used to perform a 2-D analysis of a Cu-Al-Zn-Mn SMA specimen undergoing a nontraditional loading path in two steps with stress and heating loads. In the first load step, tensile displacement is applied, followed by the second load step in which the specimen is heated while the end displacements are held constant. A number of geometric configurations are examined under the two step loading path. Strain results are used to calculate transformation strain which provides a quantitative measure of phase at a material point; when transformation strain is zero, the material point is either twinned martensite, or austenite depending on the temperature. Transformation strain value of unity corresponds to detwinned martensite. A value between zero and one indicates mixed phase. In this study, through two step loading in conjunction with transformation strain calculations, a method for mapping transient non-uniform distribution of phases in an SMA is introduced. Ability to obtain drastically different phase distributions under same loading path by modifying the geometry is demonstrated. The failure behavior of SMAs can be designed such that the load level the crack initiates and the path it propagates can be customized.