Diploma thesis deals with preparation of polymer blend of polymer A and polymer B. Knowledge of polymer blends forming, thermodynamics and function of compatibilizer is contained in the theoretical part. Polymer blend A/B of weight ratios 75/25, 50/50 and 25/75 wt% were prepared by physical compatibilization. Concentration of compatibilizer was 5 wt%, in the case of A/B 50/50 wt% concentration of compatibilizer was 10 and 30 wt%, respectively. Blending was achieved with twin-screw extruder at 230 °C and 100 rpm. Second method used for A/B blending was based on reactive compatibilization which was achieved with Brabender kneader at 230 °C, 50 rpm and reaction time 10 minutes. Concentration ratios of A/B were 75/25, 50/50 and 25/75 wt%. Itaconic acid anhydride and maleic anhydride 0.5 and 5 wt% were used as monomer. 2,5-dimethyl-2,5-bis(tert-buthylperoxy)hexan was (Luperox 101) used as an initiator. Difference between compatibilized and noncompatibilized blends was characterized by scanning electron microscopy, tensile test, differential scanning calorimetry, melt flow index measuring, acid-base titration and FT-IR spectroscopy.

One portion of this work was concerned with injection molding pregenerated microcomposites composed primarily of poly(ethylene terephthalate) (PET) as the matrix and HX1000 as the thermotropic liquid crystalline polymer (TLCP). Several factors were examined to maximize the mechanical properties of these composites, including injection molding temperature, matrix viscosity, and nozzle tip exit diameter. In addition, concentrated strands of HX1000/PET (50/50 wt%) were diluted using both an injection molding grade of PET and an injection molding grade of PBT. From this work, it was determined that the best mechanical properties were produced when the microcomposites were processed at the lowest injection molding temperatures, diluted with PBT, and injection molded using a large nozzle tip exit diameter. The pregenerated microcomposite properties were compared against theoretical predictions as well as glass-filled PET. It was found that the pregenerated microcomposites had tensile moduli of approximately 70% of theoretical expectations in the machine direction. Additionally, the comparisons against glass-filled PET revealed that at the same weight fraction of reinforcement, the pregenerated microcomposites had lower properties. Still, the composites were found to have smoother surfaces than glass-filled PET and at temperatures up to 150° C the storage and loss moduli of the pregenerated microcomposites were similar to those of glass filled PET. It was concluded that if the theoretically expected levels of reinforcement could be attained, the pregenerated microcomposites processing scheme would be a viable method of producing light weight, wholly thermoplastic composites with smoother surfaces than are obtained with glass reinforcement. An additional focus of this research was to evaluate the ability to modify the crystallization behavior of a high melting TLCP (HX6000, Tm = 332° C) with a lower melting TLCP (HX8000, Tm = 272°C). It was found that it was possible to tailor the crystallization behavior of these TLCP/TLCP blends by varying the weight fraction of each component, as determined by rheological cooling scans and differential scanning calorimetric cooling tests. Based on the analysis of these TLCPs at the maximum injection molding temperature of 360° C, it was speculated that they had reacted with one another. / Ph. D.

Novel poly(ethylene isophthalate) (PEI) and poly(ethylene terephthalate) (PET) polymers containing terminal units derived from sodio 3-sulfobenzoic acid (SSBA) were synthesized using catalyzed melt polymerization techniques. Various concentrations of the ionic end group, SSBA, were successfully incorporated in a telechelic fashion. For comparison, polyesters containing telechelic alkyl groups with controllable molecular weights were also synthesized. Furthermore, ionic copolymers of dimethyl isophthalate and trans-cyclohexane dicarboxylate, dimethyl isophthalate and dimethyl terephthalate were synthesized to study the influences of polarity and rigidity of the polymer chain backbone on material properties. Novel branched polyester ionomers using trimellitic anhydride were also prepared. In addition to modifying the polymer compositions, PET ionomers were blended with zinc stearate to investigate the effect of plasticizer on the melt processibilty of the ionomers. FTIR spectroscopy, which was used to quantify the sulfonate end groups for all of the ionomers, indicated an absorbance peak for the S-O stretching mode between 600-700 cm⁻¹. ¹H NMR spectroscopy was used to confirm the structure of the ionic and non-ionic polyesters, as well as to verify the presence of the terminal groups. By systematically varying the chemical structure of these ionomer model systems (i.e., altering the contents of ionic functional groups), detailed characterizations were carried out, wherein the ionic interactions/aggregations in the ionomers were found to play an important role in the resulting material properties. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) measurements were performed to study the effects of ionic groups and oligomer composition on the thermal properties of the polyesters. The glass transition temperatures of the ionomers revealed that the ionic interaction helped to maintain the structural integrity of the polymer chains, thus limiting their mobility. The dilute solution viscosity behavior of the ionomers exhibited upward curvature, which is a key characteristic of an ionomer. In PEI ionomers, the ionic aggregates formed at lower temperatures (<150 °C), while at higher temperatures (>150 °C), the ionic aggregations dissociated and behaved similarly to oligomers with lower molecular weights. Dodecanol was used as an effective end-capper to control the molecular weight of the non-ionic polyesters. In addition to telechelic ionic PEI and PET homopolymers, copolymers of poly(ethylene isophthalate-co-trans-1,4-cyclohexane dicarboxylate) (PEI-co-trans-CHDC) and poly(ethylene isophthalate-co-terephthalate) (PEIT) telechelic ionomers were also synthesized and characterized. Introducing trans-1,4-cyclohexane dicarboxylate into PEI ionomers decreased the polarity and packing regularity of the polymer chains. Also, the kinked-structure of dimethyl isophthalate reduced the regularity of the polymer chains in PET ionomers, thus reducing their propensity for rapid crystallization. Crystallization kinetics were studied for both ionic and alkyl telechelic polyesters, and resulting data revealed that the nature of the endgroup had a dramatic effect on crystallization from the melt state. The catalyst residue in the polymers also affected the crystallization rate for both ionic and non-ionic polyesters. With regard to the ionomers, antimony catalyst interacted with ionic aggregates, further increasing the crystallization rate. Branched PEI and PET ionomers showed an increase in melt strength. After blending with zinc stearate, the melt viscosity of the PET ionomers dropped dramatically. / Master of Science

京都大学 / 0048 / 新制・課程博士 / 博士(工学) / 甲第19007号 / 工博第4049号 / 新制||工||1623(附属図書館) / 31958 / 京都大学大学院工学研究科高分子化学専攻 / (主査)教授 伊藤 紳三郎, 教授 赤木 和夫, 教授 辻井 敬亘 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM

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Several types of novel proton exchange membranes which could be used for both direct methanol fuel cells (DMFCs) and hydrogen/air fuel cells were investigated in this work. One of the main challenges for DMFC membranes is high methanol crossover. Nafion, the current perfluorosulfonic acid copolymer benchmark membrane for both DMFCs and hydrogen/air fuel cells, shows very high methanol crossover. Directly copolymerized disulfonated poly(arylene ether sulfone)s copolymers doped with zirconium phosphates and phenyl phosphonates were synthesized and showed a significant reduction in methanol permeability. These copolymer/inorganic nanocomposite hybrid membranes show lower water uptake and conductivity than Nafion and neat poly(arylene ether sulfone)s copolymers, but in some cases have similar or even slightly improved DMFC performance due to the lower methanol permeability. These membranes also show advantages for high temperature applications because of the reinforcing effect of the filler, which helps to maintain the modulus of the membrane, allowing the membrane to maintain proton conductivity even above the hydrated glass transition temperature (Tg) of the copolymer. Sulfonated zirconium phenyl phosphonate additives were also synthesized, and membranes incorporating these materials and disulfonated poly(arylene ether sulfone)s showed promising proton conductivity over a wide range of relative humidities. Single-Tg polymer blend membranes were studied, which incorporated disulfonated poly(arylene ether sulfone) with varied amounts of polybenzimidazole. The polybenzimidazole served to decrease the water uptake and methanol permeability of the membranes, resulting in promising DMFC and hydrogen/air fuel cell performance. / Ph. D.

The research herein focuses on the characterization of a PFCB/PVDF-HFP (70:30 wt:wt) blend fuel cell membrane including the constitutive and morphological properties, how these properties predict the stresses incurred under fuel cell operating conditions, and how these properties change over time under fuel cell operating conditions. Characterization was performed to mimic temperature and moisture conditions found in operating fuel cells to understand how these materials will behave in service.  This included thermal and hygral expansion, mass uptake, and the stress relaxation modulus.  These constitutive properties were chosen for characterization such that a model could be created to predict the stresses incurred during fuel cell operation, and examine how these stresses may change under different operating conditions and over time.  Based on the results of this model, lifetime predictions were made resulting in recommendations to further extend the operating time of this membrane beyond the DOE 5000 hr requirement. Stress predictions are useful, however if the material properties are changing over time under the fuel cell operating conditions, they may no longer be valid.  Therefore, PFCB/PVDF-HFP membranes were conditioned for different amounts of time under conditions similar to those commonly found in operating fuel cells.  These conditioned membranes were then characterized and compared with solvent exchanged membranes, the same materials used for previous material characterization.  The properties examined included stress relaxation modulus, bi-axial strength, mass uptake, water diffusion, and proton conductivity.  To further understand any changes noted in these properties after different environmental exposures, morphological analysis was performed.  This included small angle x-ray scattering, infrared spectroscopy, transmission electron microscopy, and differential scanning calorimetry. It was initially found that the proton conductivity decreased severely when the material was immersed at high temperatures over short time periods.  This was consistent with changes noted in other properties, and morphological analysis showed a decrease in the ionic network as well as an increase in the phase separation of the PFCB block copolymer as well as the PVDF-HFP crystallinity.  These large morphological changes could be very detrimental while in service, resulting in early termination of the fuel cell.  However, it was also noted that if these materials are annealed at high temperature (140"C), the negative property changes are abated.  This abatement is again tied to the morphology of the material, as annealing the material at high temperature creates stronger physical crosslinks, and induces a small amount of chemical crosslinking via condensation of the sulfonic acid groups, thus allowing the stress predictions performed earlier to have greater validity.   Therefore, it is important to not only understand the properties of a material during characterization, but also the underlying polymer structure, and how this structure can change over time, as all of these items control the long term material performance while in service. / Ph. D.

Cette étude s’intéresse aux mélanges Polyamide 6 / Polyéthylène Haute Densité compatibilisés par voie réactive, plus particulièrement aux relations entre (1) la formulation, les paramètres de mise en œuvre en extrusion bivis corotative et (2) la morphologie et la microstructure des mélanges. Des morphologies multi-échelles ont été observées en Microscopie Électronique à Balayage et en Transmission. À l’échelle micrométrique, les morphologies suivantes ont été développées : dispersion nodulaire, nodules étirés et co-continuité. Les paramètres procédés n’influençant pas le type morphologie, les régions correspondant aux types de morphologies ont pu être rassemblées sur des diagrammes ternaires. Dans le cas des mélanges compatibilisés, deux mécanismes de formation de ces morphologies sont proposés : (1) la réaction de compatibilisation très rapide et efficace entraîne la formation de nano-dispersions par instabilités d’interface et (2) le mécanisme classique de rupture/coalescence de domaines moins riches en copolymère permet de former des morphologies jusqu’à l’échelle micrométrique. L’évolution de la taille maximale des domaines en fonction de la composition ainsi que la distribution de tailles ont été modélisés par des mécanismes de percolation. La stabilité des morphologies en statique, sous cisaillement contrôlé et au cours d’une deuxième étape de mise en forme a ensuite été étudiée. Le copolymère formé à l’interface permet de stabiliser la taille des morphologies. Enfin, une cristallisation à plus basse température a été mise en évidence en Calorimétrie Différentielle à Balayage lorsque les polymères sont confinés dans des domaines submicroniques. / This study deals with reactively compatibilized Polyamide 6 / High Density Polyethylene blends. More precisely, it focuses on the relationship between (1) the formulation, the processing parameters in corotating twin screw extrusion and (2) the morphologies and the microstructures of blends. Multi-scale morphologies were observed by Scanning and Transmission Electron Microscopy. At the micron scale, the following morphologies were developed: nodular dispersions, stretched nodules and co-continuous morphology. As the processing conditions did not influence the types of morphology, the different morphological regions were reported in ternary diagrams. In the case of compatibilized blends, two mechanisms for morphology development have been proposed: (1) the compatibilization reaction, being very fast, leads to the formation of nano-dispersions by interfacial instabilities and (2) the standard break-up/coalescence mechanism of domains poor in copolymer could lead to the formation of morphologies up to the micron scale. Both the evolution of the largest size as a function of the composition and the distribution of sizes were modeled using percolation concepts. The stability of the morphologies was then studied either during static annealing or controlled shear or in a second step processing. The copolymer formed at the interface allows stabilizing the size of the morphologies. Finally, crystallization at lower temperature was observed by Differential Scanning Calorimetry when the polymers are confined in submicron domains.