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Degradable Vinyl Copolymers via Photocontrolled Radical Ring-Opening Cascade Copolymerization:Wang, Wenqi January 2023 (has links)
Thesis advisor: Jia Niu / This dissertation discusses two main projects focusing on synthesizing degradable vinyl copolymers. The first project describes the development of a general approach to synthesizing degradable vinyl random copolymers through photocontrolled radical ring-opening cascade copolymerization (rROCCP). The rROCCP of a macrocyclic allylic sulfone with acrylates or acrylamides mediated by visible light at ambient temperature achieved near-unity comonomer reactivity ratios over the entire range of feed compositions. Such a powerful approach provides degradable vinyl random copolymers with comparable material properties to their non-degradable counterparts. Experimental and computational evidence also revealed an unusual reversible inhibition of chain propagation by in situ generated sulfur dioxide (SO2), which was successfully overcome by reducing the solubility of SO2 during polymerization. The second project depicts a general method for organocatalyzed photocontrolled radical copolymerization of a macrocyclic allylic sulfone and various types of vinyl monomers, including acrylates, acrylamides, styrene, and methacrylate. Catalyzed by Eosin Y under visible light irradiation, copolymerization of the macrocyclic allylic sulfone and acrylic monomers displayed near unity comonomer reactivity ratios by fitting the copolymer composition to the Beckingham-Sanoya-Lynd integrated model. The macrocyclic allylic sulfone was also successfully copolymerized with styrene or methyl methacrylate to generate degradable polystyrene and poly(methyl methacrylate). These degradable vinyl copolymers exhibited tunable thermal properties correlated with the incorporation of degradable main-chain diester motif. / Thesis (PhD) — Boston College, 2023. / Submitted to: Boston College. Graduate School of Arts and Sciences. / Discipline: Chemistry.
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Aqueous Micellar Gels of Multiresponsive Hydrophilic ABA Linear Triblock CopolymersWoodcock, Jeremiah Wallace 01 December 2011 (has links)
This dissertation presents the synthesis of a series of well-defined multiresponsive hydrophilic ABA linear triblock copolymers and the study of their aqueous micellar gels. By incorporating a small amount of stimuli-responsive groups into thermosensitive outer blocks of ABA triblock copolymers, the lower critical solution temperatures (LCST) of thermosensitive blocks can be modified by external stimuli. Consequently, the sol-gel transition temperatures (Tsol-gel) of their aqueous solutions can be altered.
Chapter 1 describes the synthesis and solution behavior of a series of thermo- and light-sensitive triblock copolymers, poly(ethoxytri(ethylene glycol) acrylate-co-o-nitrobenzyl acrylate)-b-poly(ethylene oxide)-b-poly(ethoxytri(ethylene glycol) acrylate-co-o-nitrobenzyl acrylate), with different contents of light-responsive o-nitrobenzyl groups. Aqueous solutions of these block copolymers with a 10.0 wt% concentration exhibited thermo-induced sol-gel transitions. Upon UV irradiation, the hydrophobic o-nitrobenzyl groups were cleaved, resulting in an increase in the LCST and consequently gel-to-sol transitions. The UV-irradiated solutions again underwent temperature-induced sol-gel transitions but at higher temperatures. The change of Tsol-gel was, in general, larger for the copolymer with a higher o-nitrobenzyl content after UV irradiation. Chapter 2 presents the synthesis of thermo- and enzyme-responsive ABA triblock copolymers, poly(ethoxydi(ethylene glycol) acrylate-co-4-((dihydroxyphosphoryl)oxy)butyl acrylate)-b-poly(ethylene oxide)-b-poly(ethoxydi(ethylene glycol) acrylate-co-4-((dihydroxyphosphoryl)oxy)butyl acrylate), and the enzyme-induced formation of thermoreversible micellar gels from their moderately concentrated aqueous solutions at 37 °C. The dephosphorylation by acid phosphatase decreased the LCST of thermosensitive outer blocks from above to below 37 °C. The enzyme-induced gelation of 7.9 wt % aqueous polymer solutions at pH 4.4 was monitored by rheological measurements. The Tsol-gel decreased and the gel strength increased with the increase of reaction time. The gels formed were thermoreversible.
Chapter 3 presents the synthesis of two thermo- and pH-sensitive tertiary amine-containing ABA triblock copolymers and the sol-gel transitions of their aqueous solutions with a 10 wt% concentration at different pH values. Chapter 4 describes the use of reversible addition-fragmentation chain transfer (RAFT) polymerization for the synthesis of well-defined thermosensitive polymethacrylates and polyacrylates. Eight chain transfer agents were synthesized. The RAFT polymerizations of alkoxyoligo(ethylene glycol) (meth)acrylates using these chain transfer agents were well controlled, producing well-defined polymers. A summary of this dissertation research and future work are presented in Chapter 5.
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Studies on Formation Mechanism of Higher-Order Structures in Aqueous Solutions of Associating Polymers / 会合性高分子水溶液における高次構造の形成機構に関する研究Shibata, Motoki 23 March 2022 (has links)
京都大学 / 新制・課程博士 / 博士(工学) / 甲第23921号 / 工博第5008号 / 新制||工||1782(附属図書館) / 京都大学大学院工学研究科高分子化学専攻 / (主査)教授 古賀 毅, 教授 中村 洋, 教授 竹中 幹人 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DGAM
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Modified Poly(arylene ether sulfone) Compositions and their Segmented Block CopolymersCureton, LaShonda Tanika 06 December 2010 (has links)
A series of modified poly(arylene ether sulfone)s (PAES) incorporating hexafluoroisopropylidene units and co-monomers, bisphenol A (BA), 4,4′-dihydroxyterphenyl (DHTP) and triptycene-1,4-hydroquinone (TPDH), were synthesized using a polyetherification synthetic method. These thermoplastic PAES were copolymerized with the elastomer, polydimethylsiloxane (PDMS) to form segmented block copolymers. The segmented block copolymers with diverse PAES structures were studied and investigated for their thermal, tensile, and morphological properties. These multiphase segmented block copolymer materials have the potential to impart useful combinations of optical transparency, thermal stability, and enhanced tensile properties, and enhanced environmentally resistant properties for various high impact, high performance applications.
In Chapter 2, hexafluoroisopropylidene bisphenol PAES (BAF PAES) segmented block copolymers containing various volume fraction of PDMS were synthesized. Analysis of the segmented block copolymer films by atomic force microscopy (AFM) and small angle x-ray scattering (SAXS) show the materials are microphase separated. Further analysis of the BAF PAES segmented block copolymers by transmission electron microscopy (TEM) show an increased morphological order with decreasing PDMS content, with lamellar morphologies formed at higher or near equal PAES and PDMS volume fractions. Comparatively, the morphological properties of the BAF PAES segmented block copolymers are considerably different from the isopropylidene bisphenol PAES (BA PAES) segmented block copolymer of similar PDMS volume percents.
In this document, segmented block copolymers prepared from BA PAES incorporating 4,4′-dihydroxyterphenyl (DHTP) and triptycene-1,4-hydroquinone (TPDH) co-monomers were characterized by proton nuclear magnetic resonance spectroscopy (¹H NMR). Films of these materials, prepared from THF solution, were tested for thermal and tensile properties. These materials provide higher thermal stabilities over the BA PAES segmented block copolymers with thermal degradation ranging 380–435 °C under nitrogen at 5%-wt. loss. Similarly, the PAES incorporating co-monomers gave higher Tg (200 °C) than the BA PAES (183 °C) synthesized in our labs. Previously synthesized BA PAES segmented block copolymers showed plastic to elastomeric tensile properties upon increasing addition of PDMS content. These new segmented block copolymers, incorporating co-monomers, provided comparable results with the reported BA PAES segmented block copolymers analogues.
The last research topic discussed in this dissertation covers the preparation of blends from 5% of segmented block copolymer and 95% of Udel®, donated by Solvay Advanced Polymers. The preparation of blends from the segmented block copolymers containing random copolymers led to materials with higher moduli than Udel® as observed by dynamic mechanical analysis (DMA). Tensile measurements performed by Instron also show the blends have high moduli, though no changes in the tensile elongation comparable to Udel®. / Ph. D.
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Functional Block Copolymers via Anionic Polymerization for Electroactive MembranesSchultz, Alison 17 June 2013 (has links)
Ion-containing block copolymers blend ionic liquid properties with well-defined polymer architectures. This provides conductive materials with robust mechanical stability, efficient processability, and tunable macromolecular design. Conventional free radical polymerization and anion exchange achieved copolymers containing n-butyl acrylate and phosphonium ionic liquids. These compositions incorporated vinylbenzyl triphenyl phosphonium and vinylbenzyl tricyclohexyl phosphonium cations bearing chloride (Cl), or bis(trifluoromethane sulfonyl)imide (Tf2N) counteranions. Differential scanning calorimetry and dynamic mechanical analysis provided corresponding thermomechanical properties. Factors including cyclic substituents, counteranion type, as well as ionic concentration significantly influenced phosphonium cation association.
1, 1\'-(1, 4-Butanediyl)bis(imidazole) neutralized NexarTM sulfonated pentablock copolymers and produced novel electrostatically crosslinked membranes. Variable temperature FTIR and 1H NMR spectroscopy confirmed neutralization. Atomic force microscopy and small angle X-ray scattering studied polymer morphology and revealed electrostatic crosslinking characteristics. Tensile analysis, dynamic mechanical analysis, thermogravimetric analysis, and vapor sorption thermogravimetric analysis investigated polymer properties. The neutralized polymer demonstrated enhanced thermal stability, decreased water adsorption, and well-defined microphase separation. These findings highlight NexarTM sulfonated pentablock copolymers as reactive platforms for novel, bis-imidazolium crosslinked materials.
4-Vinylbenzyl piperidine is a novel styrenic compound that observably autopolymerizes. In situ FTIR spectroscopy monitored styrene and 4-vinylbenzyl piperidine thermal polymerizations. A pseudo-first-order kinetic treatment of the thermal polymerization data provided observed rate constants for both monomers. An Arrhenius analysis derived thermal activation energy values. 4-Vinylbenzyl piperidine exhibited activation energy 80 KJ/mol less than styrene. The monomer differs from styrene in its piperidinyl structure. Consequently, in situ FTIR spectroscopy also monitored styrene thermal polymerization with variable N-benzyl piperidine concentrations. Under these circumstances, styrene revealed activation energy 60 KJ/mol less than its respective bulk value. The similarities in chemical structure between styrene and 4-vinylbenzyl piperidine suggested thermally initiated polymerization occurred by the Mayo mechanism. The unique substituent is proposed to offer additional cationic effects for enhancing polymerization rates.
Living anionic polymerization of 4-vinylbenzyl piperidine achieved novel piperidinyl-containing polymers. Homopolymer and copolymer architectures of this design offer structural integrity, and emphasize base stability. Sequential anionic polymerization afforded a 10K g/mol poly(tert-butyl styrene-co-4-vinylbenzyl piperidine) diblock and a 50K poly(tert-butyl styrene-co-isoprene-co-4-vinylbenzyl piperidine) triblock. Alkylation studies involving a phosphonium bromide salt demonstrated the future avenues for piperidinium based polymer designs. These investigations introduce piperidinyl macromolecules as paradigms for a new class of ammonium based ionic materials. / Master of Science
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Tailored Architectures of Ammonium IonenesTamami, Mana 28 December 2009 (has links)
The synthesis and characterization of a variety of ammonium ionenes from water-soluble coatings to high-performance elastomers are discussed. Water-soluble random copolymer ionenes were synthesized using the Menshutkin reaction from 1,12-dibromododecane, N,N,Nâ ²,Nâ ²-tetramethyl-1,6-hexanediamine, and 1,12-bis(N,N-dimethylamino)dodecane. The absolute molecular weights were determined for the first time using a multiangle laser light scattering detector in aqueous size exclusion chromatography and the weight-average molecular weights of these ionenes were in the range of 17,000-20,000 g/mol. Charge density increased with increasing molar ratio of N,N,Nâ ²,Nâ ²-tetramethyl-1,6-hexanediamine and the glass transition temperature (Tg) increased from 69 °C to 90 °C as the charge density increased. Small angle x-ray scattering (SAXS) showed isotropic scattering patterns for these ionenes. A limited study on cytotoxicity of these ionenes showed no direct correlation between charge density and cell viability for human brain microvascular endothelial cell line.
A series of low hard segment (HS) content, poly(propylene glycol) (PPG)-based ammonium ionenes were synthesized using a Menshutkin reaction from bromine end-capped PPG oligomers (prepared using acid-chloride reactions) and N,N,Nâ ²,Nâ ²-tetramethyl-1,6-hexanediamine. Matrix assisted laser desorption ionization-time of flight (MALDI-TOF) mass spectrometry, titration analyses, and ¹H NMR spectroscopy, confirmed the difunctionality of bromine end-capped PPG oligomers. Thermal analysis revealed Tg's of -60 °C, comparable to pure PPG, using differential scanning calorimetery (DSC), dynamic mechanical analysis (DMA) confirming microphase separation, and an onset of degradation (Td) at 240 °C.
Synthesis of a series of random block copolymer ammonium ionenes with an aliphatic 1,12-dibromododecane as part of the hard segment (33 wt% HS) enhanced film formation and supported microphase separation property. The Td and Tg did not change compared to PPG-ionenes with lower HS content. DMA and tensile testing demonstrated the influence of soft segment (SS) molecular weight and hard segment (HS) content on the mechanical properties of segmented ammonium ionenes. DMA showed the onset of flow, ranging from 100-140 ºC for 1K and 2K g/mol PPG-based ionenes respectively. SAXS revealed a Bragg distance scaled with soft segment molecular weight and ranged from 6.6 to 23.4 nm for 1K to 4K g/mol PPG-based ionenes, respectively.
An investigation of the salt-responsive solubility property of random block copolymer PPG-ionenes revealed a dependence on PPG molecular weight. The 1K g/mol PPG-based ionenes with a hydrophilic (HPL)/hydrophobic (HPB) value ranging from one to three showed solubility in both water and one wt% NaCl aqueous solutions. The 2K g/mol PPG-based ionenes containing HPL/HPB value of two to 15 showed cloudy dispersions in water and one wt% NaCl solutions. The 4K g/mol PPG-based ionenes possessed the salt-responsive character; 4K g/mol PPG-based ionenes with HPL/HPB values of one to 12 showed milky dispersions in water, suspended particles in one wt% NaCl solutions and film precipitation at a HPL/HPB molar ratio of 19. / Master of Science
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Synthesis and Functionalization of Poly(ethylene oxide-b-ethyloxazoline) Diblock Copolymers with Phosphonate IonsChen, Alfred Yuen-Wei 29 October 2013 (has links)
Poly(ethylene oxide) (PEO) and poly(2-ethyl-2-oxazoline) (PEOX) are biocompatible polymers that act as hydrophilic "stealth" drug carriers. As block copolymers, the PEOX group offers a wider variety of functionalization. The goal of this project was to synthesize a poly(ethylene oxide)-b-poly(2-ethyl-2-oxazoline) (PEO-b-PEOX) block copolymer and functionalize pendent groups of PEOX with phosphonic acid. This was achieved through cationic ring opening polymerization (CROP) of 2-ethyl-2-oxazoline monomer onto PEO. These polymerizations used tosylsulfonyl chloride as initiator. Size-exclusion chromatography (SEC) was used to determine the molecular weights of the block copolymers. Two samples of 1:2 and one sample of 1:3 of PEO-to-PEOX block copolymers were made. These samples underwent partial hydrolysis of the PEOX pendent groups to form the random block copolymer, poly(ethylene oxide)-b-poly(2-ethyl-2-oxazoline)-co-poly(ethyleneimine) (PEO-b-PEOX-co-PEI). These reactions showed that there was a degree of control based on the moles of acid. Diethyl vinyl phosphonate was attached to the nitrogen of PEI units via Michael addition where the phosphorylation left <1% of PEI units unattached. The ethyl groups on the phosphonates were further hydrolyzed off phosphonate with HCl acid leaving phosphonic acid. After each step of synthesis, structures and composition were confirmed using ¹H NMR. Due to the nature of the phosphonic acid, the polymer can be utilized in the incorporation and release of cationic drugs. / Master of Science
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Direct Polymerization Of Sulfonated Poly(arylene ether) Random Copolymers And Poly(imide)Sulfonated Poly(arylene ether) Segmented Copolymers: New Candidates For Proton Exchange Membrane Fuel Cell Material SystemsMecham, Jeffrey B. 26 April 2001 (has links)
Commercially available 4,4′-dichlorodiphenylsulfone (DCDPS) was successfully disulfonated with fuming sulfuric acid to yield 3,3′-disodiumsulfonyl-4,4′-dichlorodiphenylsulfone (SDCDPS). Subsequently, DCDPS and SDCDPS were systematically reacted with 4,4′-biphenol under nucleophilic step polymerization conditions to generate a series of high molecular weight, film-forming, ductile, ion conducting copolymers. These were converted to the acid form and investigated as proton exchange membranes for fuel cells. Hydrophilicity increased with the level of sulfonation. However, water sorption increased gradually until about 50 mole percent SDCDPS was incorporated, and thereafter showed a large increase to yield water soluble materials for the 100% SDCDPS system. Atomic force microscopy (AFM) confirmed that the morphology of the copolymers displayed continuity of the hydrophilic phase at 60 mole percent SDCDPS. Conductivity measurements in the 40-50 mole percent SDCDPS range, where excellent mechanical strength was maintained, produced values of 0.1 S/cm or higher which were comparable to the control, Nafion™. These compositions also show a high degree of compatibility with heteropolyacids such as phosphotungstic acid. These inorganic compounds provide a promising mechanism for obtaining conductivity at temperatures well above the boiling point of water and membrane compositions containing them are being actively pursued.
The water soluble 100% SDCDPS system was further investigated by successfully functionalizing the endgroups to afford aromatic amines via appropriate endcapping with m-aminophenol. Oligomers and polymers from 5-30 kg/mole number average molecular weight were synthesized and well characterized by NMR spectroscopy, endgroup titrations and size exclusion chromatography. The diamino-telechelic sulfonated segment was reacted with several dianhydrides and diamines to produce multiblock, hydrophobic polyimide-hydrophilic sulfonated polyarylene ether copolymers. Both ester-acid and amic acid synthesis routes were utilized in combination with spin-casting and bulk imidization. A series of tough, film-forming segmented copolymers was prepared and characterized. AFM measurements demonstrated the generation of quite well defined, nanophase-separated morphologies which were dependent upon composition as well as aging in a humid environment. Characterizations of the segmented copolymers for conductivity, and water and methanol sorption were performed and comparisons to state-of-the-art perfluorinated Nafion™ systems were made. It is concluded that the segmented or block systems have the potential to enhance certain desirable PEM characteristics in fuel cells, particularly those related to swelling, retention of mechanical strength at elevated temperatures, and critical adhesion issues in membrane electrode assemblies. / Ph. D.
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Synthesis and Characterization of Linear and Crosslinked Sulfonated Poly(arylene ether sulfone)s: Hydrocarbon-based Copolymers as Ion Conductive Membranes for Electrochemical SystemsDaryaei, Amin 26 June 2017 (has links)
Sulfonated poly(arylene ether sulfone)s as ion conductive copolymers have numerous potential applications. Membranes cast from these copolymers are desirable due to their good chemical and thermal stability, excellent mechanical strength, satisfactory conductivity, and excellent transport properties of water and ions. These copolymers can be used in a variety of topologies. Structure-property-performance relationships of these membranes as candidates for electrolysis of water for hydrogen production and for purification of water from dissolved ions have been studied.
Linear and multiblock sulfonated poly(arylene ether sulfone)s are potential alternative candidates to Nafion membranes for hydrogen gas production via electrolysis of water. In this investigation, these copolymers were prepared from the direct polymerization of di-sulfonated and non-sulfonated comonomers with bisphenol monomers. In systematic investigations, a series of copolymers with modified properties were synthesized and characterized by changing the ratio of the sulfonated/non-sulfonated comonomers in each reaction. These copolymers were investigated in terms of mechanical stability, proton conductivity and H2 gas permeability at a range of temperatures and under fully hydrated conditions.
A multiblock copolymer was synthesized and evaluated for its potential as membranes for electrolysis of water and for fuel cell applications. The multiblock copolymer contained some fluorinated repeat units in the hydrophobic blocks, and these were coupled with a fully disulfonated hydrophilic block prepared from 3,3'-disulfonate-4,4'-dichlorodiphenyl sulfone and biphenol. After annealing, the multiblock copolymer showed enhanced proton conductivity and a more ordered morphology in comparison to the random copolymer counterparts. At 90 oC and under fully hydrated conditions, improved proton conductivity and controlled H2 gas permeability was observed. Finally, the performance of the multiblock copolymer, which was measured as the ratio of proton conductivity to H2 gas permeability, was improved when compared to the state-of-the-art membrane, Nafion 212, by a factor of 3.
In another systematic study, two series of random copolymers were synthesized and characterized, and then cast into membranes to evaluate for electrolysis of water. One series contained solely hydroquinone as the phenolic monomer, while the second series contained a mixture of resorcinol and hydroquinone as phenolic comonomers. The polymers that contained only the hydroquinone monomer showed exceptionally good mechanical properties due to the para-substituted comonomer in the composition of the polymer. In the resorcinol-hydroquinone series, gas permeability was constrained due to the presence of 25% of the meta-substituted comonomer incorporated into its structure. Low gas permeability and high proton conductivity at elevated temperatures were obtained for both the linear random and multiblock copolymers. Performance of these copolymers was superior to Nafion at elevated temperatures (80-95°C). In order to enhance the durability of these materials in their hydrated states at elevated temperatures, the surfaces of these copolymer films were treated with fluorine gas. In comparison with pristine non-fluorinated membranes, the modified membranes showed decreased water uptake and longer durability in Fenton's reagent.
A series of linear and crosslinked copolymers were investigated with respect to their potential for use as membranes for desalination of water by electrodialysis and reverse osmosis. The crosslinked membranes were prepared by reacting controlled molecular weight, disulfonated oligomers that were terminated with meta-aminophenol with an epoxy reagent. The oligomers had systematically varied degrees of disulfonation and either 5000 or 10,000 Da controlled molecular weights. Membrane casting conditions were established to fabricate highly crosslinked systems with greater than 90% gel fractions. At such a high gel fraction, the water uptake of the crosslinked membranes was lower than that of the linear biphenol-based, disulfonated random copolymer with a similar IEC. Among these series of copolymers, it was shown that the crosslinked membranes cast from the oligomers with 50% degree of disulfonation and a molecular weight of 10,000 Da had the lowest salt permeability of 10-8 cm2/sec.
For desalination applications, a comonomer was synthesized with one sulfonate substituent on 4,4'-dichlorodiphenyl sulfone. This new monosulfonated comonomer allows for even distribution of the ions on the linear copolymer backbone, and this may be important for controlling ion transport. Mechanical tests were conducted on the membranes while they were submerged in a water bath. The ultimate strength of a fully hydrated copolymer with an IEC of 1.36 meq/g was approximately 60 MPa with an elongation at break of 160%. Moreover, in a monovalent/divalent mixed salt solution, the monosulfonated linear copolymer exhibited a constant Na+ passage of less than 1.0%. / Ph. D. / Purification systems have become an increasingly important scientific and technological need for millions around who face water shortages and/or impure sources of potable water. In response, water purification and hydrogen gas production have been widely used to produce pure products from a variety of water sources. In general, current state-of-the-art methods in separation technologies feature two major drawbacks: they are energy intensive and costly processes. In response to the growing need for purified water or pure hydrogen gas for energy generation, polymeric materials are increasingly used in the form of membranes to produce a purer product and overcome the hindrances associated with current energy intensive and inefficient methods. These membranes serve as a barrier for unwanted species, while at the same time allowing the desired species to pass through. Under proper conditions, these purification or chemical processes would generate pure materials that can be used on demand.
The chemistry of candidate polymeric materials is extremely important to design a membrane with desired properties. Therefore, the principal goals of this investigation were to synthesize polymers for use as membranes in three areas: 1) Electrolysis of water for ultra-pure hydrogen gas generation 2) Fuel cells applications for electricity generation, and 3) Desalination of water to provide drinking water. For each technology, a series of sulfonated poly(arylene ether sulfone) copolymers were synthesized and characterized. By applying different monomers or chemistries, a range of appropriate copolymers were synthesized whose characteristics varied in topology and architecture, depending on the desired application. Once these copolymers were synthesized, they were cast into membranes under proper established conditions. In addition, the structure-property-performance relationship of these sulfonated polysulfone membranes were further investigated to provide a direction for future studies.
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Simulation et optimisation du procédé d'injection soufflage cycle chaud / Simulation and optimization of the injection blow molding single stage processBiglione, Jordan 07 October 2015 (has links)
Le procédé d'injection soufflage est rendu accessible aux presses d'injection standard à travers le procédé d'injection soufflage cycle chaud, sans stockage puis réchauffe de la préforme. Le but étant de rendre accessible la production de petites séries de pièces creuses à des entreprises possédant un parc machine de presse à injecter. Les pièces sont réalisées en polypropylène et sont soufflées juste après avoir été injectées. Ce processus implique que la préforme se doit d'être suffisamment malléable pour être soufflée mais suffisamment visqueuse pour éviter de se rompre durant la phase de soufflage. Ces contraintes conduisent à une fenêtre de mise en oeuvre réduite, comprise entre la température de fusion du polymère et la température de cristallisation, soit le domaine ou le polypropylène est à l'état amorphe et suffisamment froid pour avoir une viscosité conséquente sans cristalliser. Ce procédé cycle chaud implique des gradients de température, de grands taux d'étirages et d'importantes cinétiques de refroidissement. Des mesures de rhéométrie à l'état fondu sont réalisées pour identifier le comportement de la matière dans la plage de température du procédé, de même que des tests de calorimétrie différentielle. L'observation du procédé et l'étude de la cristallisation du matériau permettent de supposer que ce dernier reste à l'état fondu durant la phase de soufflage. Un modèle rhéologique de Cross est utilisé, avec la dépendance thermique prise en compte par une loi d'Arrhénius. Le procédé est simulé à l'aide d'un logiciel de calcul par éléments finis dédié aux écoulements de fluides complexes (POLYFLOW) dans l'espace de travail ANSYS Workbench. La géométrie autorise une approche axisymétrique, facilitant ainsi la modélisation. Le calcul transitoire est lancé sous conditions anisothermes et l'auto-échauffement est considéré. Des études de sensibilité sont réalisées et révèlent l'influence de paramètres procédé tels que le comportement du matériau, la pression de soufflage et le champ de température initial. Des mesures d'épaisseurs sont réalisées en utilisant une méthode de traitement d'image permettant l'analyse des images numérisées de pièces découpées et des images issues de tomographie X des pièces. Les résultats simulés sont comparés aux mesures expérimentales. Le modèle présente les mêmes tendances que les mesures. L'existence de déformations élongationnelles, mais aussi par cisaillement lors du soufflage après contact avec le moule, est discutée. Une boucle d'optimisation est mise en place afin de déterminer numériquement la géométrie optimale de préforme. Des points de contrôle sont placés le long de la préforme et l'algorithme d'optimisation modifie les épaisseurs à ces points. / Single stage injection blow molding process, without preform storage and reheat, could be run on a standard injection molding machine, with the aim of producing short series of specific hollow parts. The polypropylene bottles are blown right after being injected. The preform has to remain sufficiently malleable to be blown while being viscous enough to avoid being pierced during the blow molding stage. These constraints lead to a small processing window, and so the process takes place between the melting temperature and the crystallization temperature, where the polypropylene is in his molten state but cool enough to enhance its viscosity without crystallizing. This single stage process introduces temperature gradients, molecular orientation, high stretch rate and high cooling rate. Melt rheometry tests were performed to characterize the polymer behavior in the temperature range of the process, as well as Differential Scanning Calorimetry. A viscous Cross model is used with the thermal dependence assumed by an Arrhenius law. The process is simulated through a finite element code (POLYFLOW) in the Ansys Workbench framework. The geometry allows an axisymmetric approach. The transient simulation is run under anisothermal conditions and viscous heating is taken into account. Thickness measurements using image analysis are done and the simulation results are compared to the experimental ones. The experimental measurements are done by analizing tomography datas. The simulation shows good agreements with the experimental results. The existence of elongational strain as well as shear strain during the blowing after contact with the mold is discussed. An optimization loop is run to determine an optimal initial thickness repartition by the use of a Predictor/Corrector method to minimize a given objective function. Design points are defined along the preform and the optimization modifies the thickness at these locations. This method is compared to the Downhill Simplex Method and shows better efficiency.
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