In most previous studies that have been conducted on converting waste heat energy from exhaust gases into useful energy, the engine waste heat recovery system has been placed along the exhaust flow pipe where the temperature differs from the temperature just behind the exhaust valves. This means that an important fraction of the energy from the exhaust gases is still lost to the environment. The present work investigates the potential thermodynamic analysis of an integrated exhaust waste heat recovery (EWHR) system based on a Rankine cycle on an engine's exhaust manifold. The amount of lost energy contained in the exhaust gases at the exhaust manifold level, at average temperatures of 500 °C and 350 °C (for petrol and diesel), and the thermodynamic composition of these gases were determined. For heat to occur, a temperature difference (between the exhaust gas and the working fluid) at the pinch point of 20°C was considered. A thermodynamic analysis was performed on different configurations of EWHR thermal efficiencies and the selected suitable working fluids. The environmental and economic aspects of the integrated EWHR system just behind the exhaust valves of an internal combustion engine (ICE) were analysed. Among all working fluids that were used when the thermodynamic analysis was performed, water was selected as the best working fluid due to its higher thermal efficiency, availability, low cost and environmentally friendly characteristics. Using the typical engine data, results showed that almost 29.54% of exhaust waste heat can be converted. This results in better engine efficiency and fuel consumption on a global scale by gaining an average of 1 114.98 Mb and 1 126.63 Mb of petrol and diesel respectively from 2020 to 2040. It can combat global warming by recovering 56.78 1 011 MJ and 64.65 1 011 MJ of heat rejected from petrol and diesel engines, respectively. A case study of a Volkswagen Citi Golf 1.3i is considered, as it is a popular vehicle in South Africa. This idea can be applied to new-design hybrid vehicles that can use the waste heat to charge the batteries when the engine operates on fossil fuel. / Dissertation (MSc)--University of Pretoria, 2016. / Mechanical and Aeronautical Engineering / MSc / Unrestricted

Thesis. 1977. B.S. cn--Massachusetts Institute of Technology. Dept. of Mechanical Engineering. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING / Bibliography: leaves 60-61. / B.S.cn

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In this master thesis an implementation of an Organic Rankine Cycle (ORC) on a stepping furnace in a steel mill is modeled and proposed. The study is a case study at the company Štore&STEEL d.o.o. with intentions of realization. In a steel mill a stepping furnace is used to preheat the steel billets for later forging. The stepping furnace is gas fired and already has recuperation of the inlet air implemented. Still there is high temperature of the stack after recuperation, which makes application of an ORC worth of researching and modeling.First the flue gas over one year of furnace operation is analyzed in terms of temperature and volumetric flow. Mass flow and heat capacity are calculated. A layout of an ORC is proposed and modeled in IPSEpro for different temperatures of the flue gas resulting in different output powers and efficiencies. For each temperature an economic viability calculation with the method of reference cost of electric energy is done.The results are presented and the best design and conditions are proposed. The results of the thesis proved that further detailed measurements and calculation are worthwhile , as the flue gas from the stepping furnace has satisfactory conditions to make an application of an Organic Rankine cycle viable. Also the least ammount of state support to fulfill the companies conditions on return of investment is calculated and presented. Finally there are additional measurements and calculations suggested.

This thesis describes the modifications made to the Cal Poly Thermal Science Laboratory’s steam turbine experiment. While the use of superheating or reheating is commonly used to increase efficiency in a Rankine cycle the methods prove unfeasible in a small scale project. For this reason, a mathematical model and proof of concept design using hydrostatic head generated by elevation and venturi ejection for use by the condenser is developed along with the equations needed to predict the changes to the system. These equations were used to create software to predict efficiency as well as lay down the foundation for future improvements of the system.

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Solar energy is a virtually inexhaustible energy resource, and thus, has great potential in helping meet many of our future energy requirements. Current technology used for solar energy conversion, however, is not cost effective. In addition, solar thermal power systems are also generally less efficient as compared to fossil fuel based thermal power plants. There is a large variety of systems for solar thermal power generation, each with certain advantages and disadvantages. A distinct advantage of solar thermal power generation systems is that they can be easily integrated with a storage system and/or with an auxiliary heating system (as in hybrid power systems) to provide stable and reliable power. Also, as the power block of a solar thermal plant resembles that of a conventional thermal power plant, most of the equipment and technology used is already well defined, and hence does not require major break through research for effective utilisation. Manufacturing of components, too, can be easily indigenized. A solar collector field is generally used for solar thermal energy conversion. The field converts high grade radiation energy to low grade heat energy, which will inevitably involve energy losses as per the laws of thermodynamics. The 2nd law of thermodynamics requires that a certain amount of heat energy cannot be utilised and has to be rejected as waste heat. This limits the efficiency of solar thermal energy technology. However, in many situations, the waste heat can be effectively utilized to perform refrigeration and desalination using absorption or solid sorption systems, with technologies popularly known as “polygeneration”. There is extensive research done in the area of solar collectors, including but not limiting to thermal analysis, testing of solar collectors, and economic analysis of solar collectors. Exergy and optimization analyses have also been done for certain solar collector configurations. Research on solar thermal power plants includes energy analysis at system level with certain configurations. Research containing analysis with insolation varying throughout the day is limited. Hence, there is scope for analysis incorporating diurnal variation of insolation for a solar thermal power system. This thesis centres on the thermodynamic analysis at system level of a solar thermal power system using a concentrating solar collector field and a simple Rankine cycle power generation (with steam as the working fluid) for Indian conditions. The aim is to develop a tool for thermodynamic analysis of solar thermal power systems, with a generalised approach that can also be used with different solar collector types, different heat transfer fluids in the primary loop, and also different working fluids in the secondary loop. This analysis emphasises the solar collector field and a basic sensible heat storage system, and investigates the various energy and exergy losses present. Comparisons have been made with and without a storage unit and resulting performance issues of solar thermal power plants have been studied. Differences between the system under consideration and commercially used thermal power plants have also been discussed, which brought out certain limitations of the technology currently in use. A solution from an optimization analysis has been utilized and modified for maximization of exergy generated at collector field. The analysis has been done with models incorporating equations using the laws of thermodynamics. MATLAB has been used to program and simulate the models. Solar radiation data used is from NREL’s Indian Solar Resource Data, which is obtained using their SUNY model by interpreting satellite imagery. The performance of the system has been analysed for Bangalore for four different days with different daylight durations, each day having certain differences in the incident solar radiation or insolation received. A particular solution of an optimization analysis has been modified using the simulation model developed and analysed with the objective of maximization of exergy generated at collector field. It has been found that the performance of the solar thermal power system was largely dependent on the variation of incident solar radiation. The storage system provided a stableperformance for short duration interruptions of solar radiation occurred on Autumn Equinox (23-09-2002).The duration of the interruption was within the limits of storage unit capacity. The major disruption in insolation transpired on Summer Solstice (21-06-2002) caused a significantly large drop in the solar thermal system performance; practically the system ceased to function due to lack of energy resource. Hence, the use of an auxiliary heating system hasbeen considered desirable. The absence of a storage unit has been shown to cause a significant loss in gross performance of the power system. The Rankine cycle turbine had many issues coping with a highly fluctuating energy input, and thus caused efficiency losses and even ceased power generation. A storage unit has been found to be ideal for steady power generation purposes. Some commercial configurations may lack a storage system, but they have been compensated by the auxiliary heating system to ensure stable power generation. The optimization of the solar collector determines that optimal collector temperatures vary in accordance to the incident solar radiation. Hence, the collector fluid outlet temperature must not be fixed so as to handle varying insolation for optimal exergy extraction. The optimal temperatures determined for Bangalore are around 576 K which is close to the values obtained by the simulation of the solar thermal power system. The tools for analysis and simulation of solar thermal power plants developed in this thesis is fairly generalised, as it can be adapted for various types of solar collectors and for different working fluids (other than steam), such as for Organic Rankine Cycle (ORC). The model can also be easily extended to other types of power cycles such as Brayton and Stirling cycles.

Many industrial processes have low-temperature waste heat sources that cannot be efficiently recovered. Low grade waste heat has generally been discarded by industry and has become an environmental concern because of thermal pollution. This has led to the lookout for technologies which not only reduce the burden on the non-renewable sources of energy but also take steps toward a cleaner environment. One approach which is found to be highly effective in addressing the above mentioned issues is the Organic Rankine Cycle (ORC), which can make use of low- temperature waste heat to generate electric power. Similar in principle to the conventional cycle, ORC is found to be superior performance-wise because of the organic working fluids used in the cycle. The focus of this study is to examine the ORC using different types of organic fluids and cycle configurations. These organic working fluids were selected to evaluate the effect of the fluid boiling point temperature and the fluid classification on the performance of ORCs. The results are compared with those of water under similar conditions. In order to improve the cycle performance, modified ORCs are also investigated. Regenerative ORCs are analyzed and compared with the basic ORC in order to determine the configuration that presents the best thermal efficiency with minimum irreversibility. The evaluation for both configurations is performed using a combined first and second law analysis by varying certain system operating parameters at various reference temperatures and pressures. A unique approach known as topological method is also used to analyze the system from the exergy point of view. Effects of various components are studied using the exergy-wheel diagram. The results show that ORCs using R113 as working fluid have the best thermal efficiency, while those using Propane demonstrate the worse efficiency. In addition, results from these analyses demonstrate that regenerative ORCs produce higher efficiencies compared to the basic ORC. Furthermore, the regenerative ORC requires less waste heat to produce the same electric power with a lower irreversibility.

Recently, attention has been drawn to the viability of using S-CO(2) as a working fluid in modern reactor designs. Near the critical point, CO2 has a rapid rise in density allowing a significant reduction in the compressor work of a closed Brayton Cycle. Therefore, 45% efficiency can be achieved at much more moderate temperatures than is optimal for the helium Brayton cycles. An additional benefit of the S-CO2 system is its universal applicability as an indirect secondary Power Conversion System (PCS) coupled to most GEN-IV concept reactors, as well as fusion reactors. The United States DOE's GNEP is now focusing on the liquid Na cooled primary as an alternative to conventional Rankine steam cycles. This primary would also benefit from being coupled to an S-CO2 PCS. Despite current progress on designing the S-CO2 PCS, little work has focused on the principal supporting systems required. Many of the required auxiliary systems are similar to those used in other nuclear or fossil-fired units; others have specialized requirements when CO2 is used as the working fluid, and are therefore given attention in this thesis. Auxiliary systems analyzed within this thesis are restricted to those specific to using CO2 as the working fluid. Particular systems discussed include Coolant Make-up and Storage, Coolant Purification, and Coolant Leak Detection. / Contract number: N62271-97-G-0026. / US Navy (USN) author

In this thesis, an experimental research is conducted on scroll-based Organic Rankine Cycle (ORC) focusing on the expansion process. An important feature of the ORC is the ability to utilize low or moderate temperature heat sources derived from renewable energy such as concentrated solar radiation, biomass/biofuels combustion streams, geothermal heat and waste heat recovery. The ORC is more appropriate than steam Rankine cycle to generate power from low capacity heat sources (5-500 kW thermal). For example, expansion of superheated steam from 280oC/1000 kPa to a pressure corresponding to 35oC saturation requires a volume ratio as high as 86, whereas for the same operating conditions toluene shows an expansion ratio of 6 which can be achieved in a single stage turbine or expander. The objective of this work is to experimentally study the performance of a selected refrigeration scroll compressor operating in reverse as expander in an ORC. To this purpose, three experimental systems are designed, built and used for conducting a comprehensive experimental programme aimed at determining the features of the expansion process. In preliminary tests the working fluid utilized is dry air while the main experiments are done with the organic fluid R134a. Experimental data of the scroll expander are collected under different operating conditions. Power generation in various conditions is analyzed in order to determine the optimum performance parameters for the scroll expander. In addition, thermodynamic analysis of the system is conducted through energy and exergy efficiencies to study the system performance. Based on the experimental measurements, the optimum parameters for an ORC cycle operating with the Bitzer-based expander-generator unit are determined. The cycle energy and exergy efficiencies are found 5% and 30% respectively from a heat source of 120oC. / UOIT