This thesis aims to review and analyze the scheduling problem in general and Job Shop Scheduling Problem (JSSP) in particular and the solution techniques applied to these problems. The JSSP is the most general and popular hard combinational optimization problem in manufacturing systems. For the past sixty years, an enormous amount of research has been carried out to solve these problems. The literature review showed the inherent shortcomings of solutions to scheduling problems. This has directed researchers to develop hybrid approaches, as no single technique for scheduling has yet been successful in providing optimal solutions to these difficult problems, with much potential for improvements in the existing techniques. The hybrid approach complements and compensates for the limitations of each individual solution technique for better performance and improves results in solving both static and dynamic production scheduling environments. Over the past years, hybrid approaches have generally outperformed simple Genetic Algorithms (GAs). Therefore, two novel priority heuristic rules are developed: Index Based Heuristic and Hybrid Heuristic. These rules are applied to benchmark JSSP and compared with popular traditional rules. The results show that these new heuristic rules have outperformed the traditional heuristic rules over a wide range of benchmark JSSPs. Furthermore, a hybrid GA is developed as an alternate scheduling approach. The hybrid GA uses the novel heuristic rules in its key steps. The hybrid GA is applied to benchmark JSSPs. The hybrid GA is also tested on benchmark flow shop scheduling problems and industrial case studies. The hybrid GA successfully found solutions to JSSPs and is not problem dependent. The hybrid GA performance across the case studies has proved that the developed scheduling model can be applied to any real-world scheduling problem for achieving optimal or near-optimal solutions. This shows the effectiveness of the hybrid GA in real-world scheduling problems. In conclusion, all the research objectives are achieved. Finaly, the future work for the developed heuristic rules and the hybrid GA are discussed and recommendations are made on the basis of the results.

Escalonamento de processos é um tipo de problema de otimização combinatória no qual devemos alocar máquinas à tarefas por períodos específicos de tempo. A literatura contém diversos estudos propondo técnicas para resolver modelos de escalonamento de processos como o job shop e o open shop. Esses modelos permitem que os passos no processo produtivo sejam ou completamente ordenados ou sem ordenação alguma. Com o aumento da complexidade das aplicações industriais no encontramos, mais recentemente, diversos trabalhos que propõe problemas de escalonamento de processos mais gerais para modelar mais precisamente os processos produtivos. O mixed shop, group shop e partial shop são exemplos de tais modelos. Nesse trabalho nós propomos uma busca tabu iterada para o partial shop, que é um modelo geral que inclui diversos modelos mais restritivos. Os componentes novos mais importantes da técnica são o gerador de solução inicial, a vizinhança e o limite inferior para a vizinhança. Em experimentos computacionais nós conseguimos demonstrar que a heurística genérica e única é capaz de competir, e as vezes superar, as técnicas de estado de arte desenvolvidas especificamente para partial, open, mixed e group shop. Algumas vezes uma máquina é o gargalo de um processo produtivo, e é replicada. Na literatura o caso das máquinas paralelas foi incluído em diversas extensões de problemas de escalonamento de processos. Nessa tese nós também propomos uma técnica para escalonar as máquinas paralelas, sem incluí-las explicitamente na representação do problema. Nós usamos técnicas gerais para os casos sem máquinas paralelas para produzir uma busca heurística tabu rápida, e estado da arte, para o caso do job shop com máquinas paralelas. / Shop scheduling is a combinatorial optimization type of problem in which we must allocate machines to jobs for specific periods time. A set of constraints defines which schedules are valid, and we must select one that minimizes or maximizes an objective function. In this work we use the makespan, which is the time the last job finishes. The literature contains several studies proposing techniques to solve shop problems such as the job shop and open shop. These problems allow the steps of the production processes to be either fully ordered or not ordered at all. With increasing complexity and size of industrial applications we find, more recently, several works which propose more general shop problems to model the production processes more accurately. The mixed shop, group shop and partial shop are examples of such problems In this work we propose an iterated tabu search for the partial shop, which is a general problem and includes several other more restrictive shop problems. The most important novel components of the solver are the initial solution generator, the neighbourhood, and the lower bound for the neighbourhood. In computational experiments we were able to show that the general partial shop solver is able to compete with, and sometimes surpass, the state-of-the-art solvers developed specifically for the partial, open, mixed and group shops. Sometimes a machine is a bottleneck in the production process, and is replicated. In the literature the parallel machines case has being included in several extensions of shop problems. In this thesis we also propose a technique to schedule the parallel machines heuristically, without including them explicitly in the representation of the problem. We use general techniques for the non-parallel machine cases to produce a fast tabu search heuristic results for the job shop with parallel machines.

This research proposes a method to solve the adaptive, multi-objective job shop scheduling problem. Adaptive scheduling is necessary to deal with internal and external disruptions faced in real life manufacturing environments. Minimizing the mean tardiness for jobs to effectively meet customer due date requirements and minimizing mean flow time to reduce the lead time jobs spend in the system are optimized simultaneously. An asexual reproduction genetic algorithm with multiple mutation strategies is developed to solve the multi-objective optimization problem. The model is tested for single day and multi-day adaptive scheduling. Results are compared with those available in the literature for standard problems and using priority dispatching rules. The findings indicate that the genetic algorithm model can find good solutions within short computational time.

Pessoas com deficiências possuem muitas dificuldades em participar do mercado de trabalho, possuindo uma taxa de desemprego bem maior do que a média populacional. Isso motiva o estudo de novos modos de produção que permitam incluir essas pessoas com baixo custo operacional. Neste trabalho é feito um estudo sobre a inclusão de pessoas com deficiências em flow shops com o objetivo de minimizar o makespan. Como flow shops normalmente possuem poucas máquinas, o foco do estudo é na inserção de um e dois trabalhadores. O problema é definido, são propostos modelos matemáticos e uma solução heurística para resolvê-lo, assim como instâncias de teste realistas. Nos testes computacionais a performance dos modelos e da heurística é avaliada e a utilidade prática deste modelo de inclusão é analisada. Nós concluímos que o problema pode ser resolvido de forma satisfatória e que a inclusão de trabalhadores com deficiêcia emn flow shops é economicamente viável. / Persons with disabilities have severe problems participating in the job market and their unemployment rate is usually much higher than the average of the population. This motivates the research of new modes of production which allow to include these persons at a low overhead. In this work we study the inclusion of persons with disabilities into flow shops with the objective of minimizing the makespan. Since flow shops usually have only a few machines, we focus on the inclusion of one and two workers. We define the problem, propose mathematical models and a heuristic solution, as well as realistic test instances. In computational tests we evaluate the performance of the models and the heuristic, and assess the utility of such a model of inclusion. We conclude that the problem can be solved satisfactorily, and that including workers with disabilities into flow shops is economically feasible.

Escalonamento de processos é um tipo de problema de otimização combinatória no qual devemos alocar máquinas à tarefas por períodos específicos de tempo. A literatura contém diversos estudos propondo técnicas para resolver modelos de escalonamento de processos como o job shop e o open shop. Esses modelos permitem que os passos no processo produtivo sejam ou completamente ordenados ou sem ordenação alguma. Com o aumento da complexidade das aplicações industriais no encontramos, mais recentemente, diversos trabalhos que propõe problemas de escalonamento de processos mais gerais para modelar mais precisamente os processos produtivos. O mixed shop, group shop e partial shop são exemplos de tais modelos. Nesse trabalho nós propomos uma busca tabu iterada para o partial shop, que é um modelo geral que inclui diversos modelos mais restritivos. Os componentes novos mais importantes da técnica são o gerador de solução inicial, a vizinhança e o limite inferior para a vizinhança. Em experimentos computacionais nós conseguimos demonstrar que a heurística genérica e única é capaz de competir, e as vezes superar, as técnicas de estado de arte desenvolvidas especificamente para partial, open, mixed e group shop. Algumas vezes uma máquina é o gargalo de um processo produtivo, e é replicada. Na literatura o caso das máquinas paralelas foi incluído em diversas extensões de problemas de escalonamento de processos. Nessa tese nós também propomos uma técnica para escalonar as máquinas paralelas, sem incluí-las explicitamente na representação do problema. Nós usamos técnicas gerais para os casos sem máquinas paralelas para produzir uma busca heurística tabu rápida, e estado da arte, para o caso do job shop com máquinas paralelas. / Shop scheduling is a combinatorial optimization type of problem in which we must allocate machines to jobs for specific periods time. A set of constraints defines which schedules are valid, and we must select one that minimizes or maximizes an objective function. In this work we use the makespan, which is the time the last job finishes. The literature contains several studies proposing techniques to solve shop problems such as the job shop and open shop. These problems allow the steps of the production processes to be either fully ordered or not ordered at all. With increasing complexity and size of industrial applications we find, more recently, several works which propose more general shop problems to model the production processes more accurately. The mixed shop, group shop and partial shop are examples of such problems In this work we propose an iterated tabu search for the partial shop, which is a general problem and includes several other more restrictive shop problems. The most important novel components of the solver are the initial solution generator, the neighbourhood, and the lower bound for the neighbourhood. In computational experiments we were able to show that the general partial shop solver is able to compete with, and sometimes surpass, the state-of-the-art solvers developed specifically for the partial, open, mixed and group shops. Sometimes a machine is a bottleneck in the production process, and is replicated. In the literature the parallel machines case has being included in several extensions of shop problems. In this thesis we also propose a technique to schedule the parallel machines heuristically, without including them explicitly in the representation of the problem. We use general techniques for the non-parallel machine cases to produce a fast tabu search heuristic results for the job shop with parallel machines.

Escalonamento de processos é um tipo de problema de otimização combinatória no qual devemos alocar máquinas à tarefas por períodos específicos de tempo. A literatura contém diversos estudos propondo técnicas para resolver modelos de escalonamento de processos como o job shop e o open shop. Esses modelos permitem que os passos no processo produtivo sejam ou completamente ordenados ou sem ordenação alguma. Com o aumento da complexidade das aplicações industriais no encontramos, mais recentemente, diversos trabalhos que propõe problemas de escalonamento de processos mais gerais para modelar mais precisamente os processos produtivos. O mixed shop, group shop e partial shop são exemplos de tais modelos. Nesse trabalho nós propomos uma busca tabu iterada para o partial shop, que é um modelo geral que inclui diversos modelos mais restritivos. Os componentes novos mais importantes da técnica são o gerador de solução inicial, a vizinhança e o limite inferior para a vizinhança. Em experimentos computacionais nós conseguimos demonstrar que a heurística genérica e única é capaz de competir, e as vezes superar, as técnicas de estado de arte desenvolvidas especificamente para partial, open, mixed e group shop. Algumas vezes uma máquina é o gargalo de um processo produtivo, e é replicada. Na literatura o caso das máquinas paralelas foi incluído em diversas extensões de problemas de escalonamento de processos. Nessa tese nós também propomos uma técnica para escalonar as máquinas paralelas, sem incluí-las explicitamente na representação do problema. Nós usamos técnicas gerais para os casos sem máquinas paralelas para produzir uma busca heurística tabu rápida, e estado da arte, para o caso do job shop com máquinas paralelas. / Shop scheduling is a combinatorial optimization type of problem in which we must allocate machines to jobs for specific periods time. A set of constraints defines which schedules are valid, and we must select one that minimizes or maximizes an objective function. In this work we use the makespan, which is the time the last job finishes. The literature contains several studies proposing techniques to solve shop problems such as the job shop and open shop. These problems allow the steps of the production processes to be either fully ordered or not ordered at all. With increasing complexity and size of industrial applications we find, more recently, several works which propose more general shop problems to model the production processes more accurately. The mixed shop, group shop and partial shop are examples of such problems In this work we propose an iterated tabu search for the partial shop, which is a general problem and includes several other more restrictive shop problems. The most important novel components of the solver are the initial solution generator, the neighbourhood, and the lower bound for the neighbourhood. In computational experiments we were able to show that the general partial shop solver is able to compete with, and sometimes surpass, the state-of-the-art solvers developed specifically for the partial, open, mixed and group shops. Sometimes a machine is a bottleneck in the production process, and is replicated. In the literature the parallel machines case has being included in several extensions of shop problems. In this thesis we also propose a technique to schedule the parallel machines heuristically, without including them explicitly in the representation of the problem. We use general techniques for the non-parallel machine cases to produce a fast tabu search heuristic results for the job shop with parallel machines.

Pessoas com deficiências possuem muitas dificuldades em participar do mercado de trabalho, possuindo uma taxa de desemprego bem maior do que a média populacional. Isso motiva o estudo de novos modos de produção que permitam incluir essas pessoas com baixo custo operacional. Neste trabalho é feito um estudo sobre a inclusão de pessoas com deficiências em flow shops com o objetivo de minimizar o makespan. Como flow shops normalmente possuem poucas máquinas, o foco do estudo é na inserção de um e dois trabalhadores. O problema é definido, são propostos modelos matemáticos e uma solução heurística para resolvê-lo, assim como instâncias de teste realistas. Nos testes computacionais a performance dos modelos e da heurística é avaliada e a utilidade prática deste modelo de inclusão é analisada. Nós concluímos que o problema pode ser resolvido de forma satisfatória e que a inclusão de trabalhadores com deficiêcia emn flow shops é economicamente viável. / Persons with disabilities have severe problems participating in the job market and their unemployment rate is usually much higher than the average of the population. This motivates the research of new modes of production which allow to include these persons at a low overhead. In this work we study the inclusion of persons with disabilities into flow shops with the objective of minimizing the makespan. Since flow shops usually have only a few machines, we focus on the inclusion of one and two workers. We define the problem, propose mathematical models and a heuristic solution, as well as realistic test instances. In computational tests we evaluate the performance of the models and the heuristic, and assess the utility of such a model of inclusion. We conclude that the problem can be solved satisfactorily, and that including workers with disabilities into flow shops is economically feasible.

Pessoas com deficiências possuem muitas dificuldades em participar do mercado de trabalho, possuindo uma taxa de desemprego bem maior do que a média populacional. Isso motiva o estudo de novos modos de produção que permitam incluir essas pessoas com baixo custo operacional. Neste trabalho é feito um estudo sobre a inclusão de pessoas com deficiências em flow shops com o objetivo de minimizar o makespan. Como flow shops normalmente possuem poucas máquinas, o foco do estudo é na inserção de um e dois trabalhadores. O problema é definido, são propostos modelos matemáticos e uma solução heurística para resolvê-lo, assim como instâncias de teste realistas. Nos testes computacionais a performance dos modelos e da heurística é avaliada e a utilidade prática deste modelo de inclusão é analisada. Nós concluímos que o problema pode ser resolvido de forma satisfatória e que a inclusão de trabalhadores com deficiêcia emn flow shops é economicamente viável. / Persons with disabilities have severe problems participating in the job market and their unemployment rate is usually much higher than the average of the population. This motivates the research of new modes of production which allow to include these persons at a low overhead. In this work we study the inclusion of persons with disabilities into flow shops with the objective of minimizing the makespan. Since flow shops usually have only a few machines, we focus on the inclusion of one and two workers. We define the problem, propose mathematical models and a heuristic solution, as well as realistic test instances. In computational tests we evaluate the performance of the models and the heuristic, and assess the utility of such a model of inclusion. We conclude that the problem can be solved satisfactorily, and that including workers with disabilities into flow shops is economically feasible.

Production scheduling is one of the most important issues in the planning and operation of manufacturing systems. Customers increasingly expect to receive the right product at the right price at the right time. Various problems experienced in manufacturing, for example low machine utilization and excessive work-in-process, can be attributed directly to inadequate scheduling. In this dissertation a production scheduling algorithm is developed for Optimatix, a South African-based company specializing in supply chain optimization. To address the complex requirements of the customer, the problem was modeled as a flexible job shop scheduling problem with sequence-dependent set-up times, auxiliary resources and production down time. The algorithm development process focused on investigating the application of both particle swarm optimization (PSO) and differential evolution (DE) to production scheduling environments characterized by multiple machines and multiple objectives. Alternative problem representations, algorithm variations and multi-objective optimization strategies were evaluated to obtain an algorithm which performs well against both existing rule-based algorithms and an existing complex flexible job shop scheduling solution strategy. Finally, the generality of the priority-based algorithm was evaluated by applying it to the scheduling of production and maintenance activities at Centurion Ice Cream and Sweets. The production environment was modeled as a multi-objective uniform parallel machine shop problem with sequence-dependent set-up times and unavailability intervals. A self-adaptive modified vector evaluated DE algorithm was developed and compared to classical PSO and DE vector evaluated algorithms. Promising results were obtained with respect to the suitability of the algorithms for solving a range of multi-objective multiple machine scheduling problems. Copyright / Dissertation (MEng)--University of Pretoria, 2009. / Industrial and Systems Engineering / unrestricted

The Covid-19 crisis has highlighted the vulnerability of access to food and the need for local and circular food supply chains in urban environments. Nowadays, Indoor Vertical Farming has been increased in large cities and started deploying Artificial Intelligence to control vegetations remotely. This thesis aims to monitor and control the vertical farm by scheduling the farming activities by solving a newly proposed Job-shop scheduling problem to enhance food productivity. The Job-shop scheduling problem is one of the best-known optimization problems as the execution of an operation may depend on the completion of another operation running at the same time. This paper presents an efficient method based on genetic algorithms developed to solve the proposed scheduling problem. To efficiently solve the problem, a determination of the assignment of operations to the processors and the order of each operation so that the execution time is minimized. An adaptive penalty function is designed so that the algorithm can search in both feasible and infeasible regions of the solution space. The results show the effectiveness of the proposed algorithm and how it can be applied for monitoring the farm remotely. / <p>The presentation was held in zoom</p>