Thermoelectric devices allow for direct conversion of heat into electricity as well as solid-state refrigeration. The skutterudite family of compounds continues to be of considerable interest both scientifically and technologically due to their unique physical properties, in particular as promising thermoelectric materials. In this thesis, the basic thermoelectric phenomena and some background history on skutterudites will be reviewed. Rhombohedral derivatives of the cubic skutterudite CoSb3, namely Co4-xFexGe6Se6 with x=0, 1, 1.5 (p-type) and rare-earth filled Ce0.13Co4Ge6Se6 and Yb0.14Co4Ge6Se6 (n-type), were synthesized and their synthesis and low temperature transport properties will be discussed. Reitveld refinement and elemental analysis were used to identify the structure and stoichiometry of these compositions. Both Fe substitution and rare-earth filling reduced the thermal conductivity compared with Co4Ge6Se6 skutterudite derivative. In addition the electrical and thermal properties of these compounds are greatly affected by doping. This fundamental investigation reveals new insight and is intended as part of the continuing effort to explore different skutterudite compositions and structure types for potential thermoelectric applications.

Ce travail a été réalisé dans le cadre d’une étude sur les matériaux massifs thermoélectriques nanostructurés, composés dont les propriétés peuvent potentiellement être améliorées grâce aux nombreuses interfaces. Il concerne la réalisation et la caractérisation de composites à matrices skutterudites (CoSb3 ou In0,4Co4Sb12) contenant différents taux d’inclusions nanométriques de PbTe ou de ZnO. Des techniques de métallurgie des poudres et de fracturation laser en milieu liquide ont été conjuguées à divers moyens de caractérisation (RX, MEB, MET) pour mettre au point le protocole d’élaboration des matériaux. L’observation des microstructures des composites a révélé que l’étape de dispersion des particules dans le matériau est la plus délicate de la préparation. Celles-ci forment des amas localisés aux joints de grains. La porosité est également relativement importante lorsque le taux d’inclusions est élevé en particulier avec ZnO. Les propriétés électriques (pouvoir thermoélectrique, résistivité électrique, effet Hall) et thermiques (conductivité thermique) ont été mesurées sur une large gamme de température (2-800 K) puis corrélées aux microstructures. L’analyse des résultats a permis de montrer que le PbTe tend à dégrader les propriétés électriques des deux matrices du fait notamment d’une réaction des nanoparticules avec les skutterudites. Par contre, l’ajout de ZnO semble plus prometteur même s’il est difficile de conclure définitivement quant à son rôle réel compte tenu de la complexité des microstructures (défauts, pores, joints de grains). Un modèle théorique développé afin de mieux comprendre l’impact des tailles de particules sur les propriétés thermiques a mis en évidence qu’il est plus intéressant de travailler avec des skutterudites partiellement remplies plutôt qu’avec CoSb3 puisque les inclusions affectent majoritairement les phonons les moins énergétiques. Les tendances qui se dégagent de cette étude vont plutôt dans le sens d’une détérioration des propriétés avec ce type de nanostructuration lorsque les taux de nanoparticules excèdent quelques pourcents mais l’utilisation de quantités plus faibles et une porosité mieux maîtrisée pourrait avoir un effet positif / This work was carried out as part of a study on nanostructured bulk thermoelectric materials, compounds whose properties can potentially be improved with many interfaces. It is related to the synthesis and characterization of skutterudites (CoSb3 or In0.4Co4Sb12) containing nanoinclusions of PbTe or ZnO. Techniques of powder metallurgy and laser fragmentation in liquid medium were combined to X-rays diffraction analyses, SEM and TEM observations to develop the experimental procedure for the preparation of materials. The microstructures of the composites show that the dispersion step is the most difficult part of the preparation as it leads to agglomerates located at the grain boundaries. The porosity is also relatively large when the quantity of inclusions is high especially with ZnO. The electrical and thermal properties (thermoelectric power, electrical resistivity, Hall effect, thermal conductivity) have been measured over a wide temperature range (2-800 K) and correlated with the microstructures. The results analysis showed that PbTe tends to degrade the electrical properties of the two matrixes because of a reaction between the nanoparticles and the skutterudites. Contrarily, the addition of ZnO seems more promising although it is difficult to conclude definitively on its effectiveness given the complexity of the microstructures (defects, pores, grain boundaries). A theoretical model developed to better understand the impact of the particle sizes on the thermal properties showed that it is more interesting to work with partially filled skutterudites instead of pure CoSb3 since the inclusions mostly affect the scattering of long wavelength phonons. The trends that emerge from this study are rather in the sense of a deterioration of the thermoelectric properties with this type of nanostructure when the quantities of nanoparticles exceed a few percentage. The use of smaller quantities and a better controlled porosity should be considered

Les matériaux thermoélectriques (TE) offrent la possibilité de convertir directement un flux de chaleur en courant électrique pour recycler la chaleur perdue, par exemple par nos automobiles. Les skutterudites AyFe4-xCoxSb12, (A = Ce, Yb, …, 0 ≤ y < 1; x < 4) sont déjà de bons matériaux thermoélectriques dans le domaine de température 400–800K. Pour améliorer le coefficient Seebeck, des nano-inclusions de InSb ou GaSb (~50 nm) ont été générées à l’étape de frittage flash dans Ce0,3Fe1,5Co2,5Sb12 de type p. Elles n’ont pas eu l’effet escompté de filtrage en énergie des trous mais ont conduit à l’insertion de ~ 0,1 mol d’indium ou de gallium dans Ce0,3Fe1,5Co2,5Sb12 et à un facteur de mérite TE amélioré ZTmax = 0,7 (+ 20%) dans les deux cas . Pour réduire la conductivité thermique et améliorer leur performances TE, nous avons entrepris d’élaborer pour Co0,91Ni0,09Sb3 et Yb0,25Co4Sb12 de type n des microstructures à grains ultrafins (~ 100 nm) par broyage à haute énergie et frittage flash (SPS). Pour inhiber la croissance des grains lors du frittage, nous avons utilisé des additifs nanométriques (10 – 20nm), soit ajoutés ex-situ (CeO2, SiO2), soit générés in-situ (Yb, Yb2O3). Des facteurs de mérite TE ZTmax = 0,8 (+ 30%) et ZTmax = 1,4 ( + 10%) ont été obtenus respectivement pour Co0,91Ni0,09Sb3 et Yb0,25Co4Sb12 / The thermoelectric materials (TE) offer the possibility to convert a heat flow into an electric current for recycling heat wasted for example, by our automobiles. AyFe4-xCoxSb12 skutterudites, (A = Ce, Yb, …, 0 ≤ y < 1; x < 4) are already good thermoelectric materials in the 400 – 800 K temperature range. To improve the Seebeck coefficient, nano-inclusions of InSb or GaSb (~ 50 nm) were introduced during the spark plasma sintering step in p type Ce0.3Fe1.5Co2.5Sb12. They did not led to expected charge carriers energy filtering and but led to the insertion of ~ 0.1 mol of indium or gallium in Ce0.3Fe1.5Co2.5Sb12 and to figure of merit improved by 20 % (ZTmax = 0.7) in both cases. To reduce the thermal conductivity and improve their TE performance, we have developed for n type Co0.91Ni0.09Sb3 et Yb0.25Co4Sb12 an ultrafine grained microstructure (~ 100 nm) by high energy milling and spark plasma sintering (SPS). To inhibit grain growth during sintering, we used nanoscale additives (10 – 20nm) either added ex-situ (CeO2, SiO2) or precipitated in-situ (Yb, Yb2O3). The figure of merit ZTmax = 0,8 (+ 30%) et ZTmax = 1,4 ( + 10%) were thus obtained respectively in Co0,91Ni0,09Sb3 and Yb0,25Co4Sb12

Thesis advisor: Zhifeng Ren / Solid state cooling and power generation based on thermoelectric principles are regarded as one of the technologies with the potential of solving the current energy crisis. Thermoelectric devices could be widely used in waste heat recovery, small scale power generation and refrigeration. It has no moving parts and is environmental friendly. The limitation to its application is due to its low efficiency. Most of the current commercialized thermoelectric materials have figure of merit (ZT) around 1. To be comparable with kitchen refrigerator, ZT is required at room temperature. Skutterudites have emerged as member of the novel materials, which potentially have a higher ZT. In the dissertation, my investigation will be focused on the optimization of CoSb₃ &ndash based skutterudites. Starting with Co and Sb elements, CoSb₃ will form through a high energy ball mill. Unfortunately, even after 20 hours, only a small percentage of the powders have transformed in into CoSb₃. Then the powders will be compacted into bulk samples by DC-controlled hot press. CoSb₃ single phase will form after press. Characterization of the structure and thermoelectric properties will be presented with details. The effects of synthesis conditions on thermoelectric properties of skutterudites were studied and discussed. Several possible methods of improving the ZT of N type skutterudites were applied. The highest obtained ZT thus far is about 1.2 from Yb doped CoSb₃. For a group of samples with nominal composition Yb_xCo₄Sb₁₂, the increased Yb concentration in our samples not only enhanced the power factor due to electron doping effect but also decreased the thermal conductivity due to a stronger rattling effect. In addition, the increased grain boundary density per unit volume due to the small grains in our bulk skutterudite materials may have also helped to enhance the phonon scattering and thus to reduce the thermal conductivity. Single and double doping methods with different combinations were also tried. So far, none of them have surpassed ZT of 1.2. Mixing different materials with Yb_0.35Co₄Sb₁₂ so far to increase the phonon scattering was also performed. No dramatic thermal conductivity reduction was observed. Small amounts of Fe/Mn substitution on Co sites will decrease the power factor to undesired degrees. Some results with Nd filled P type sample will be briefly introduced. P type samples are also obtained through substitution on Sb site. Preliminary work on preparing the electrode for CoSb₃ will be presented in the dissertation. CoSi₂ has low resistivity, and a similar coefficient of thermal expansion (CTE) as of doped CoSb₃. It is good electrode candidate. DC controlled hot press is used to make the contact. Thermal stability of the contact was tested. Small cracks will form in the contact area, further improvement is necessary. Finally, my previous work on ZnO nanowire growth is briefly introduced. Large throughput of ZnO nanowire could be obtained with NaCl as the support to promote the conversion of Zn powder to ZnO. / Thesis (PhD) — Boston College, 2010. / Submitted to: Boston College. Graduate School of Arts and Sciences. / Discipline: Physics.

For the past decade interest in skutterudites has been significant as a potentially viable material for thermoelectrics. One way to improve the effectiveness of these materials is to lower their thermal conductivity. Lattice thermal conductivity of a series of La- and Yb-filled skutterudite antimonides (with varying filling fraction) has been modeled with different phonon scattering parameters using the debye approximation. It was found that filler atoms both increase point defect scattering and resonance scattering. Subsequently, the thermal conductivity of partially-filled skutterudites AxCo4Sb12, where A = La, Eu and Yb, is analyzed using the Debye model in order to correlate the data with the type of filler atom in evaluating the role of the filler atom in affecting the thermal conductivity. Partial void filling has resulted in relatively high thermoelectric figures of merit at moderately high temperatures. This idea is extended as new materials were synthesized with the intention of filling the voids in the CoGe1.5Se1.5 skutterudite, and analyzing the transport of these novel materials. Results of the analysis of this material are interesting and may indicate an amorphous phase of skutterudite present. Further work is needed to explore fully the implications of this new skutterudite and to fully understand its properties.

In this work, patterns in the behavior of different classes and types of thermoelectric materials are observed, and an alchemy that could help engineer a highly efficient thermoelectric is proposed. A method based on cross-correlation of Seebeck waveforms is also presented in order to capture physics of magnetic transition. The method is used to compute Curie temperature of LaCoO3 with an accuracy of 10K. In total, over 26 systems are analyzed, and 19 presented: Chalcogenides (PbSe, PbTe, Sb2Te3, Ag2Se), Skutterudites and Clathrates (CoSb3, SrFe4Sb12, Cd (CN)2, CdC, Ba8Ga16Si30*), Perovskites (SrTiO3, BaTiO3, LaCoO3, CaSiO3, Ce3InN*, YCoO3*), Half-Heuslers (ZrNiSn, NbFeSb, LiAlSi, CoSbTi, ScPtSb*, CaMgSi*), and an assorted class of thermoelectric materials (FeSi, FeSi2, ZnO, Ag QDSL*). Relaxation time is estimated from experimental conductance curve fits. A maximum upper bound of zT is evaluated for systems that have no experimental backing. In general, thermoelectric parameters (power factor, Seebeck coefficient and zT) are estimated for the aforementioned crystal structures. Strongly correlated systems are treated using LDAU and GGAU approximations. LDA/GGA/L(S)DA+U/GGA+U approach specific errors have also been highlighted. Densities of experimental results are estimated.

The increasing price of oil, global warming and rapid industrial growth has drawn much attention to renewable energy technologies over the last few decades. The total energy consumption is estimated to increase 1.4% per year globally. About 90% of this energy supply is generated through fossil fuel combustion with a typical efficiency of 30-40%. The remaining 60-70% of the energy is lost to the environment via automotive exhaust or industrial processes. It is highly desired to retrieve wasted heat to improve the overall efficiency of the energy conversion. Developing thermoelectric materials and devices is a potential solution to utilize waste heat as an energy source. Skutterudites are known to be promising thermoelectric materials in the temperature range 600K to 900K. Novel nanoengineering approaches and filling of skutterudites structure can further improve the transport properties of the material. In this work, Cobalt Antimonide (Co4Sb12) based skutterudites were fabricated via mechanical milling and alloying. Rear earth material Ytterbium and Cerium are used as fillers to substitute the cages in the crystal lattice of these materials. Base material is synthesized via thermochemical reduction of the precursors under hydrogen. Further processing of the material is performed with ball milling and Spark Plasma Sintering (SPS). Ball milling parameters were optimized for nanostructuring of Co4Sb12. Grain size was significantly reduced after SPS compaction. Finally, Thermoelectric transport properties of the material is evaluated over the temperature range 300K to 900K for five different composition of the skutterudites materials. Significant reduction in materials thermal conductivity was achieved through nanostructuring.

Un module de calcul des coefficients de transport a été implementé, puis appliqué à différents systèmes tels que le zinc pur, les phases MAX 312, les demi-Heusler, ou les Skutterudites. Dans ce travail nous montrons en particulier que des approximations simples pour les processus de diffusion suffisent à évaluer ces coefficients avec une précision raisonnable. Ainsi le coût de calcul reste suffisamment modeste pour envisager l'utilisation de ces calculs dans la recherche de nouveaux matériaux thermoélectriques. De plus nous montrons que le calcul des vitesses des électrons par la technique de différentiation spectrale donne de bons résultats ce qui accélère encore le calcul. Nous terminons ce travail par un chapitre sur l'approximation de l'échange exact pour le calcul de la structure électronique des systèmes fortement corrélés

As existing energy sources have been depleting at a fast pace, thermoelectric (TE) materials have received much attention in recent years because of their role in clean energy generation and conversion. Thermoelectric materials hold promise in terrestrial applications such as waste heat recovery. Bismuth selenide (Bi2Se3), lead telluride (PbTe), skutterudites CoSb3, and Bi-Sb alloys are among the widely investigated thermoelectric materials. Synthesis of above mentioned thermoelectric materials in nanostructured form and their characterization were investigated. Highly crystalline Bi2Se3, undoped and indium (In) doped PbTe, unfilled and ytterbium (Yb) filled CoSb3 nanomaterials were synthesized using hydrothermal/solvothermal technique and Ca-doped Bi-Sb alloy was synthesized using ball milling method. The mechanism of indium doping to the PbTe matrix was investigated using X-ray diffraction, laser-induced breakdown spectroscopy (LIBS) and a first principle calculation. It was found that indium doping, at a level below 2%, is substitution on Pb site. The effects of the amount of sodium borohydride (NaBH4) as the reducing agent and the annealing treatment on the phase transition of CoSb3 were investigated. It was found that a sufficient amount of NaBH4 along with the specific annealing condition was needed for the formation of pure phase CoSb3. Thermoelectric properties of Bi2Se3 and Ca-doped Bi85Sb15 were also investigated. A lower thermal conductivity and a higher Seebeck coefficient were achieved for a Bi2Se3 sample prepared in dimethyl formamide (DMF) at 200ºC for 24 h as compared to bulk Bi2Se3. The decrease in thermal conductivity can be attributed to the increased phonon scattering at the interfaces of the nanostructures and at the grain boundaries in the bulk nanocomposite. The increase in the Seebeck coefficient of Bi2Se3 nanostructures is likely the result of the quantum confinement of the carriers in nanostructures. The effect of calcium doping on Bi85Sb15 nanostructures were investigated. It was found that 2% calcium doped Bi-Sb alloy showed the best TE efficiency due to the enhanced power factor and reduced thermal conductivity.

Thermoelectric materials are solid state devices having the capability to convert heat to electrical energy and vice versa. These materials are simple, have no moving parts and use no greenhouse gases. But the major drawback of these materials is their low conversion efficiency. Hence enhancement of thermoelectric efficiency is required to make the use of these devices widespread. Thermoelectric efficiency is related to a parameter termed figure of merit, ZT which is associated with the inter-related transport properties such as Seebeck coefficient, electrical and thermal conductivity. Efficient thermoelectric material should possess high Seebeck coefficient (S), high electrical conductivity () and low thermal conductivity (). The present investigation revolves around improvement of ZT of CoSb3 either by chemical doping or through microstructural modifications. These materials possess structural voids, which can be filled with foreign atoms. The rattling motion of these filler atoms reduces the thermal conductivity of these materials, thereby increasing the thermoelectric efficiency. The rattler atoms chosen for the present study are Mn and Yb. Both coarse and fine-grained MnxCo4Sb12 (x = 0. 0.2, 0.4, 0.8, 1.2 and 1.6) and Yb0.19Co4Sb12 have been synthesized and subjected to various structural and functional property characterizations. The structural study based on Rietveld Analysis and the corresponding difference Fourier maps confirms the void occupancy by Mn and Yb in MnxCo4Sb12 (x 0.2, 0.4 and 0.8) and Yb0.19Co4Sb12. In higher Mn content, x=1.2 and 1.6, Mn was found to partially substitute Co site and partially fill the voids and the remaining precipitated out as free particles. A comparative study of coarse and fine-grained CoSb3 has thrown light in to the grain size effect on the thermoelectric properties. Lowering of grain size helped in enhancement of ZT in CoSb3. Seebeck coefficient (thermoelectric power), electrical and thermal conductivity have been measured for different concentrations of the filler Mn atoms between 300K and 673K. A change in sign of the Seebeck coefficient from negative to positive occurs, when Mn concentration exceeds x=0.8. Electrical resistivity values was found to decrease initially with Mn filling with the minimum value at Mn content, x=0.4 and then gradually increase as Mn content increases. The thermal conductivity value decreases with Mn content in the CoSb3 indicating their rattling property which helps in the enhancement of the overall thermoelectric efficiency. There is a reduction in the value of ktotal in Mn filled CoSb3 than that of the unfilled counterpart. This decrease in the ktotal is a clear indication of the rattling motion of the filler Mn atom in the structural void of CoSb3. Highest ZT of 0.36 is achieved by Mn0.4Co4Sb12 at 373K. Higher concentration of Mn (with x= 1.2 and 1.6) proved to be detrimental in terms of improvement of the value of ZT. Grain size reduction helped in improvement of ZT in Mn0.2Co4Sb12. Maximal ZT of 0.06 at 523K is achieved in hot pressed Mn0.2Co4Sb12. The corresponding coarse-grained material is found to possess ZT of 0.01 at the said temperature. The enhancement can be attributed to high / ratio and high density. Similarly, fine grained Yb0.19Co4Sb12 shows higher ZT compared to the coarse-grained sample because high / and high S.