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Designing Order Picking Systems for Distribution CentersParikh, Pratik J. 06 October 2006 (has links)
This research addresses decisions involved in the design of an order picking system in a distribution center. A distribution center (DC) in a logistics system is responsible for obtaining materials from different suppliers and assembling (or sorting) them to fulfill a number of different customer orders. Order picking, which is a key activity in a DC, refers to the operation through which items are retrieved from storage locations to fulfill customer orders.
Several decisions are involved when designing an order picking system (OPS). Some of these decisions include the identification of the picking-area layout, configuration of the storage system, and determination of the storage policy, picking method, picking strategy, material handling system, pick-assist technology, etc. For a given set of these parameters, the best design depends on the objective function (e.g., maximizing throughout, minimizing cost, etc.) being optimized. The overall goal of this research is to develop a set of analytical models for OPS design. The idea is to help an OPS designer to identify the best performing alternatives out of a large number of possible alternatives. Such models will complement experienced-based or simulation-based approaches, with the goal of improving the efficiency and efficacy of the design process.
In this dissertation we focus on the following two key OPS design issues: configuration of the storage system and selection between batch and zone order picking strategies. Several factors that affect these decisions are identified in this dissertation; a common factor amongst these being picker blocking. We first develop models to estimate picker blocking (Contribution 1) and use the picker blocking estimates in addressing the two OPS design issues, presented as Contributions 2 and 3.
In Contribution 1 we develop analytical models using discrete-time Markov chains to estimate pick-face blocking in wide-aisle OPSs. Pick-face blocking refers to the blocking experienced by a picker at a pick-face when another picker is already picking at that pick-face. We observe that for the case when pickers may pick only one item at a pick-face, similar to in-the-aisle blocking, pick-face blocking first increases with an increase in pick-density and then decreases. Moreover, pick-face blocking increases with an increase in the number of pickers and pick to walk time ratio, while it decreases with an increase in the number of pick-faces. For the case when pickers may pick multiple items at a pick-face, pick-face blocking increases monotonically with an increase in the pick-density. These blocking estimates are used in addressing the two OPS design issues, which are presented as Contributions 2 and 3.
In Contribution 2 we address the issue of configuring the storage system for order picking. A storage system, typically comprised of racks, is used to store pallet-loads of various stock keeping units (SKU) --- a SKU is a unique identifier of products or items that are stored in a DC. The design question we address is related to identifying the optimal height (i.e., number of storage levels), and thus length, of a one-pallet-deep storage system. We develop a cost-based optimization model in which the number of storage levels is the decision variable and satisfying system throughput is the constraint. The objective of the model is to minimize the system cost, which is comprised of the cost of labor and space. To estimate the cost of labor we first develop a travel-time model for a person-aboard storage/retrieval (S/R) machine performing Tchebyshev travel as it travels in the aisle. Then, using this travel-time model we estimate the throughput of each picker, which helps us estimate the number of pickers required to satisfy the system throughput for a given number of storage levels. An estimation of the cost of space is also modeled to complete the total cost model. Results from an experimental study suggest that a low (in height) and long (in length) storage system tends to be optimal for situations where there is a relatively low number of storage locations and a relatively high throughput requirement; this is in contrast with common industry perception of the higher the better. The primary reason for this contrast is because the industry does not consider picker blocking and vertical travel of the S/R machine. On the other hand, results from the same optimization model suggest that a manual OPS should, in almost all situations, employ a high (in height) and short (in length) storage system; a result that is consistent with industry practice. This consistency is expected as picker blocking and vertical travel, ignored in industry, are not a factor in a manual OPS.
In Contribution 3 we address the issue of selecting between batch and zone picking strategies. A picking strategy defines the manner in which the pickers navigate the picking aisles of a storage area to pick the required items. Our aim is to help the designer in identifying the least expensive picking strategy to be employed that meets the system throughput requirements. Consequently, we develop a cost model to estimate the system cost of a picking system that employs either a batch or a zone picking strategy. System cost includes the cost of pickers, equipment, imbalance, sorting system, and packers. Although all elements are modeled, we highlight the development of models to estimate the cost of imbalance and sorting system. Imbalance cost refers to the cost of fulfilling the left-over items (in customer orders) due to workload-imbalance amongst pickers. To estimate the imbalance cost we develop order batching models, the solving of which helps in identifying the number of items unfulfilled. We also develop a comprehensive cost model to estimate the cost of an automated sorting system. To demonstrate the use of our models we present an illustrative example that compares a sort-while-pick batch picking system with a simultaneous zone picking system.
To summarize, the overall goal of our research is to develop a set of analytical models to help the designer in designing order picking systems in a distribution center. In this research we focused on two key design issues and addressed them through analytical approaches. Our future research will focus on addressing other design issues and incorporating them in a decision support system. / Ph. D.
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Feasibility Study of Pumped Storage System for Application in Amhara Region, EthiopiaTilahun, Mastewal Alemu January 2012 (has links)
In these days environmental issues are critical. Environmental concerns mainly rise from energy productions. Fortunately Ethiopia is trying to use renewable energy sources as a means for electrical power production and it is a great start for a long, tiresome green energy journey. The basic job to be done in green energy sectors is to maximize the capacity of renewable technologies to fulfil the best efficiency. Intermittent nature of the energy production and their inefficiency to meet peak load demands are the basic problems in renewable energy sectors. Ethiopia’s electrical power production is mainly dependent on hydropower; according to latest data from EEPCO hydro covers 88% of the total production. There are two major nature of this power plant; since the working medium is water it is mainly dependent on the nature of the seasons and secondly it rarely meets peak load demands. After the erection of the power plant the energy production is not time dependent; it can produce power continuously; but the consumption is time dependent which is defined as peak hours and off-peak hours. There is excess load in time of off-peak hours and scarcity in peak hours. So this work can help to maximize the capacity of the water for production by using technological advancements to produce lot of energy in almost full capacity throughout the year to full fill the need of our country. Tana Beles hydropower plant is the largest hydropower plant which starts to work in May, 2010 with an investment cost of $500 million and capacity of 460 MW. The project is planted in Amhara region using the water source of Lake Tana. To make this large and very necessary renewable energy resource sustainable using energy storage system will be vital. This study will figure out a pumped storage system for the hydropower plant for additional power production and for the sustainability of the water resource. Pumped storage system is the only viable, large-scale resource that is being broadly utilized today for storing energy, and it offers the best option available for harnessing off-peak generation from renewable sources. The contributions of pumped storage hydro to our nation’s transmission grid by providing stability services, storage capacity needs, and expanding the green job market are considerable today. The high energy demand of the pump will be considered to be covered using the excess electrical power production during night or weekends and if the resource is available using wind solar PV hybrid systems. The author will try to assess the technology not only for other mini hydro power plants but also for irrigation and other purposes merely in Amhara region, Ethiopia. The feasibility of the system will be considered technically and economically for the hydropower plant.
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ECONOMIC FEASIBILITY STUDY OF ADDING SOLAR PV, ENERGY STORAGE SYSTEM TO AN EXISTING WIND PROJECT: A CASE STUDY IN RÖDENE, GOTHENBURGYu, Xiaoyang January 2022 (has links)
Wind resources are highly intermittent and fluctuant, making wind turbines less reliable and the unstable power output will affect grid stability and security. This paper presents an idea of integrating the solar PV plant and energy storage system into an existing wind project, project Rödene in Gothenburg. The hybrid renewable system, which consists of two or more renewable energy sources, is considered the renewable energy development trend. An economic analysis of a 1.2 MW PV plant, 5 MW lithium-ion battery storage system and 300 kg hydrogen fuel cell storge system are assessed in terms of LCOE and LCOS of plants. The revenue stream is discussed separately, consisting of electricity tariff, ancillary services and energy arbitrage. The results show that both PV plant and energy store systems are unprofitable. When the PV panel cost is reduced more than 30% and the annual production increases at least 30%, the LCOE of the PV plant arrives at the break-even point. Also result shows the hydrogen fuel cell energy storage system is too expensive of commercial use, and the battery energy storage system has a high potential of profitable if the ancillary service in Sweden is well organized in the future
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A Hybrid Energy Storage System Using Series-Parallel Reconfiguration TechniqueTu, Chia-Hao January 2016 (has links)
Technology advancements enable and encourage higher system electrifications in various applications. More electrified applications need more capable and higher performing sources of energy in terms of power delivery, power regeneration, and energy capacity. For example, in electric, hybrid electric, and plug-in hybrid electric vehicle applications (EVs, HEVs, and PHEVs), the power and energy ratings of the vehicle energy storage system (ESS) have a direct impact on the vehicle performance. Many researchers investigated and studied various aspects of hybrid energy storage systems (HESS) wherein multiple ESSs are combined together to share system loads, increase ESS capabilities, and cycle life. Various configurations and their application specific topologies were also proposed by other researchers; the potential of HESS has been proven to be very promising.
In this research, the goal is to present the theory of a HESS configuration that
has not been discovered thus far. This HESS configuration is called a series-parallel
reconfigurable HESS (SPR-HESS) since it is capable of recombining multiple storage
systems into different series, parallel, or series-parallel configurations, via power electronic converters, to accommodate different operation modes and load requirements. Simulations, as well as experimental verifications, are presented in this thesis. / Thesis / Doctor of Philosophy (PhD)
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Physics-Based Modeling of Direct Coupled Hybrid Energy Storage Modules in Electrified VehiclesGu, Ran January 2016 (has links)
In this thesis, a physics-based single particle modeling is presented to analyze a proposed direct coupled hybrid energy storage modules using lithium-ion battery and ultracapacitor.
Firstly, a state of the art for the energy storage system in the electrified vehicles are summarized. Several energy storage elements including lead-acid battery, nickel-metal hydride battery, lithium-ion battery, ultracapacitor, and lithium-ion capacitor are reviewed. Requirements of the energy storage systems in electric, hybrid electric, and plug-in hybrid electric vehicles are generalized. Typical hybrid energy storage system topologies are also reviewed. Moreover, these energy storage elements and hybrid energy storage system topologies are compared to the requirements of the energy storage systems in terms of specific power and specific energy.
Secondly, the performance of different battery balancing topologies, including line shunting, ring shunting, synchronous flyback, multi-winding, and dissipative shunting are analyzed based on a linear programming methodology. As a traction battery in an electric or plug-in electric vehicle, high voltage lithium-ion packs are typically configured in a modular fashion, therefore, the analysis considers the balancing topologies at module level and cell level and focuses on minimum balancing time, minimum plug-in charge time, minimum energy loss, and component counts of every balancing topology for the entire battery pack.
Thirdly, different modeling techniques for the lithium-ion battery and ultracapacitor are presented. One of the main contributions of this thesis is the development of a physics-based single particle modeling embedded with a solid-electrolyte interface growth model for a lithium-ion battery in battery management system. This development considers the numerical solution of diffusion equation, cell level quantities, parametrization method, effects of number of shells in a spherical particle, SOC-SOH estimation algorithms, and aging effects. The accuracy of the modeling is validated by experimental results of a Panasonic NCR18650A lithium-ion battery cell.
Fourthly, the physics-based modeling is applied to analyze the performance of a proposed direct coupled hybrid energy storage module topology based on the Panasonic NCR18650A lithium-ion battery and Maxwell BCAP0350 ultracapacitor. There are many ways to directly connect battery cells and ultracapacitor cells in a module which would influence the performance of the module. The results show that a module has 9 cells in a battery string and 14 cells in an ultracapacitor string can obtain the highest power capability and utilize the most of the energy in an ultracapacitor. More ultracapacitor strings connected in parallel would increase the power density but reduce the energy density. Moreover, the simulation and experimental results indicate that the direct coupled hybrid modules can extend the operating range and slow the capacity fade of lithium-ion battery. An SOC-SOH estimation algorithm for the hybrid module is also developed based on the physics-based modeling.
Finally, a pack design methodology is proposed to meet U.S. Advanced Battery Consortium LLC PHEV-40, power-assist, and 48V HEV performance targets for the battery packs or the proposed direct coupled topologies. In order to explore replacement tradeoffs between the battery and ultracapacitor, a case study of the direct coupled topologies is presented. From the case study, ultracapacitors enhance the power capability for short term pulse power and marginally reduce the cost of an entire energy storage system. Moreover, the hybrid module topologies can keep a relatively long all-electric range when the batteries degrade. / Dissertation / Doctor of Philosophy (PhD)
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Advanced Solutions for Renewable Energy Integration into the Grid Addressing Intermittencies, Harmonics and Inertial ResponseAnzalchi, Arash 09 November 2017 (has links)
Numerous countries are trying to reach almost 100\% renewable penetration. Variable renewable energy (VRE), for instance wind and PV, will be the main provider of the future grid. The efforts to decrease the greenhouse gasses are promising on the current remarkable growth of grid connected photovoltaic (PV) capacity. This thesis provides an overview of the presented techniques, standards and grid interface of the PV systems in distribution and transmission level. This thesis reviews the most-adopted grid codes which required by system operators on large-scale grid connected Photovoltaic systems. The adopted topologies of the converters, the control methodologies for active - reactive power, maximum power point tracking (MPPT), as well as their arrangement in solar farms are studied.
The unique L(LCL)2 filter is designed, developed and introduced in this thesis. This study will help researchers and industry users to establish their research based on connection requirements and compare between different existing technologies. Another, major aspect of the work is the development of Virtual Inertia Emulator (VIE) in the combination of hybrid energy storage system addressing major challenges with VRE implementations.
Operation of a photovoltaic (PV) generating system under intermittent solar radiation is a challenging task. Furthermore, with high-penetration levels of photovoltaic energy sources being integrated into the current electric power grid, the performance of the conventional synchronous generators is being changed and grid inertial response is deteriorating. From an engineering standpoint, additional technical measures by the grid operators will be done to confirm the increasingly strict supply criteria in the new inverter dominated grid conditions.
This dissertation proposes a combined virtual inertia emulator (VIE) and a hybrid battery-supercapacitor-based energy storage system . VIE provides a method which is based on power devices (like inverters), which makes a compatible weak grid for integration of renewable generators of electricity. This method makes the power inverters behave more similar to synchronous machines. Consequently, the synchronous machine properties, which have described the attributes of the grid up to now, will remain active, although after integration of renewable energies. Examples of some of these properties are grid and generator interactions in the function of a remote power dispatch, transients reactions, and the electrical outcomes of a rotating bulk mass.
The hybrid energy storage system (HESS) is implemented to smooth the short-term power fluctuations and main reserve that allows renewable electricity generators such as PV to be considered very closely like regular rotating power generators. The objective of utilizing the HESS is to add/subtract power to/from the PV output in order to smooth out the high frequency fluctuations of the PV power, which may occur due to shadows of passing cloud on the PV panels. A control system designed and challenged by providing a solution to reduce short-term PV output variability, stabilizing the DC link voltage and avoiding short term shocks to the battery in terms of capacity and ramp rate capability.
Not only could the suggested system overcome the slow response of battery system (including dynamics of battery, controller, and converter operation) by redirecting the power surges to the supercapacitor system, but also enhance the inertial response by emulating the kinetic inertia of synchronous generator.
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Utvärdering av labpilot - flödesbatteri : Experimentell studieLarsson, Donny, Andersson, Henrik January 2012 (has links)
Results have shown that flow batteries may be a solution in the future as an effective and environmental friendly method to an energy storage system (ESS). The technology is reliable and has a high efficiency that comes with low energy losses and a long lifetime. The range of possible fields is suitable for cutting energy peaks in the power grid, by always have a ready and available energy storage that balances the production. By comparing the advantages of flow batteries with conventional batteries it is mainly the fact that they can conserve energy for a long time without being self-discharged thanks to that the storage capacity is in principle endless and limited by the size of the electrolytes tanks that makes them a great energy storage system. The batteries won’t take any damage or decrease in performance when charging or discharging it or if you exhausts it to 100 % and leave it discharged for a long time. The only disadvantages with flow batteries are that they are built upon an advanced design and are built of components made of expensive materials. The main objective of this thesis is to develop an experimental basis for assessing a small pilot module of a flow battery with respect to how different concentrations of salts, flow rates and different currents/voltages affect the performance of the battery. We start by performing the experiment with a polymeric ion exchange membrane and see what values and the advantages and disadvantages it entails.
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Physical Hybrid Model : Measurement - Experiment - SimulationWeingarten, Leopold January 2012 (has links)
A method has been developed, Physical Hybrid Model, to investigate the physical large scale electrical effects of a Battery Energy Storage System (BESS) on a distribution grid by scaling the response from a small size Research Development and Demonstration (RD&D) platform. In order to realize the model the control system of an existing RD&D platform was refurbished and stability of components ensured. The Physical Hybrid Model proceeds as follows: Data from a distribution grid are collected. A BESS cycle curve is produced based on analyzed measurements. Required BESS power and capacity in investigated grid is scaled down by factor k to that of the physical test installation of the RD&D platform. The scaled BESS cycle is sent as input to control of the battery cycling of the RD&D platform. The response from the RD&D platform is scaled – up, and used in simulation of the distribution grid to find the impact of a BESS. The model was successfully implemented on a regional distribution grid in southern Sweden.
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Generating and Analyzing Synthetic Workloads using Iterative DistillationKurmas, Zachary Alan 14 May 2004 (has links)
The exponential growth in computing capability and use has produced a
high demand for large, high-performance storage systems.
Unfortunately, advances in storage system research have been limited
by (1) a lack of evaluation workloads, and (2) a limited understanding
of the interactions between workloads and storage systems. We have
developed a tool, the Distiller that helps address both
limitations.
Our thesis is as follows: Given a storage system and a workload for
that system, one can automatically identify a set of workload
characteristics that describes a set of synthetic workloads with the
same performance as the workload they model. These representative
synthetic workloads increase the number of available workloads with
which storage systems can be evaluated. More importantly, the
characteristics also identify those workload properties that affect
disk array performance, thereby highlighting the interactions between
workloads and storage systems.
This dissertation presents the design and evaluation of the Distiller.
Specifically, our contributions are as follows. (1) We demonstrate
that the Distiller finds synthetic workloads with at most 10% error
for six out of the eight workloads we tested. (2) We also find that
all of the potential error metrics we use to compare workload
performance have limitations. Additionally, although the internal
threshold that determines which attributes the Distiller chooses has a
small effect on the accuracy of the final synthetic workloads, it has
a large effect on the Distiller's running time. Similarly, (3) we find
that we can reduce the precision with which we measure attributes and
only moderately reduce the resulting synthetic workload's
accuracy. Finally, (4) we show how to use the information contained in
the chosen attributes to predict the performance effects of modifying
the storage system's prefetch length and stripe unit size.
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Utilizing Energy Storage System to Improve Power System VulnerabilityCurtis Martinez, Ivan 03 July 2012 (has links)
In this thesis, security measures and vulnerability mitigation are mainly addressed. How to improve the system vulnerability is one of the main issues for power system operation and planning. Recent research revealed that Energy Storage Systems (ESSs) have a great potential to be used to improve system vulnerability. A vulnerability assessment is proposed in this thesis to identify the impact factors in the power systems due to generation outage and line outage. A Bus Impact Severity (BIS) analysis is then proposed and used to find the vulnerable buses in the system. The buses with the larger BIS value defined in this thesis are the better locations for ESSs placement. Formulations for optimal locations and capacities of ESSs placement are derived and then solved by Genetic Algorithm (GA). Test results show that the proposed method can be used to find the optimal locations and capacities for ESSs for system vulnerability improvement.
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