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In this thesis, the neutral point potential drift/fluctuation of the three-level neutral point clamped inverter is analyzed and a novel control algorithm, the two-parameter PWM method is proposed to confine the neutral point potential variation to a very small range. The two-parameter PWM method provides superior neutral point potential control performance even with small DC bus capacitors. The method is based on PWM pulse pattern modification and requires no additional hardware. Detailed analytical models of the neutral point current and potential as a function of the modulation parameters are established and the neutral point potential behavior is thoroughly investigated. Based on the study, the deficiency of the known methods is illustrated and the two-parameter PWM method is developed and its superior performance demonstrated. The performance of the two-parameter PWM method is verified by means of computer simulations utilizing both the per-PWM-cycle average model and the detailed model of the inverter. The results are supported by laboratory experiments involving both an R-L load and an induction motor drive.

La presente tesis estudia, propone y realiza sus principales aportaciones en el campo del control para el convertidor CC/CA de tres niveles, sobre la topología denominada Neutral-Point-Clamped, aunque se puede extender a otras topologías y/o número de niveles. Se presenta una metodología de modelado que emplea funciones de conmutación de fase, el operador de promediado y la transformación D-Q, tal que los modelos obtenidos en el dominio D-Q contienen una información completa sobre la dinámica del sistema. La estrategia de conmutación se puede entender como una extensión de la estrategia PWM senoidal de dos a tres niveles. Esta estrategia es simple y no realiza el control de ninguna de las variables del sistema. En esta tesis, el controlador se encarga de regular todas las variables del sistema, incluido el equilibrio del bus de continua. Este es un enfoque diferente del convencional, donde el equilibrio del bus de continua se consigue mediante la elección adecuada de los estados redundantes del convertidor en la estrategia de conmutación, mientras que el resto de variables se regulan a través del controlador. Para la realización del controlador, se propone la técnica de control lineal multivariable LQR (Linear Quadratic Regulator), complementada con la técnica de control no lineal adaptativo denominada programación de ganancia (Gain Scheduling). Se presenta, además, una metodología de cálculo del controlador. Este control es versátil, abierto y adaptable. En cualquier caso, el controlador se puede adaptar a las necesidades concretas de cada aplicación. El cálculo del controlador se realiza mediante simulación con MatLab-Simulink. Los modelos matemáticos que emplean las funciones de conmutación del convertidor son aquellos que ofrecen un mejor compromiso entre velocidad de simulación y precisión. Para validar el control propuesto, se ha diseñado y construido un equipo experimental donde el controlador se ha mostrado aplicable, útil y eficaz en la regulación de las distintas cargas y aplicaciones experimentadas, incluso con carga no lineal, bajo diferentes condiciones de trabajo y variables a controlar, tanto en régimen permanente como en procesos transitorios. La rapidez y calidad de la respuesta transitoria es comparable a la de otros sistemas de control publicados. Es especialmente interesante el excelente control conseguido del equilibrio del bus de continua. Además, la robustez del control permite cancelar el error estacionario aunque diferentes parámetros del sistema presenten desviaciones significativas respecto los valores esperados. El uso de la programación de ganancia junto con la técnica LQR se ha mostrado muy efectivo, puesto que permite realizar diferentes tipos de control. Se ha comprobado la congruencia entre simulaciones y resultados experimentales obtenidos, lo que valida los modelos de simulación empleados y el proceso de diseño del controlador mediante simulación. / This dissertation study, propose and carry out the main contributions in the field of three-level inverter control, using the topology Neutral-Point-Clamped, although results can be extended to other topologies and/or number of levels. A procedure for modelling is presented, based on line-switching functions, moving average operator and D-Q transformation. Then, the obtained models in D-Q frame contain complete information about system dynamics. Switching strategy is simple and can be considered as an extension of two-level sinusoidal PWM to three level. The system variables are not controlled by the switching strategy. In this work, all the system variables are controlled by the regulator, including DC-link balance. This control approach is different than the conventional one, where DC-link balance is achieved by means of a proper selection of redundant states in the switching strategy, and the other variables are controlled by the regulator. The regulator is based on the multivariable linear control technique LQR (Linear Quadratic Regulator), in combination with the non-linear adaptive control technique Gain Scheduling. Moreover, a methodology for the calculation of the controller is presented. This controller is versatile, open and adaptable. However, the controller can be built depending on the concrete specifications of each application. The controller is calculated by means of simulation using MatLab-Simulink. The mathematical models based on the switching functions of the converter give the best trade-off between simulation speed and precision. In order to validate the proposed controller, an experimental prototype has been designed and implemented. Experimental results show that the controller is useful and effective for the regulation of different loads and applications, even with non-linear loads, different operation points and variables to control, in steady-state and transitory operation. Dynamic response speed and quality are similar to other control systems in the literature. The DC-link balance control achieved is specially interesting. Furthermore, steady-state error is cancelled due to the robustness of the controller, even though significant deviation of different system parameters are present. The use of Gain-Scheduling in combination with LQR is effective, allowing the calculation of regulators with different control strategies. Good agreement between simulations and experimental results has been found. This result validates simulation models and the design method for the controller, based on simulations.

The falling cost of batteries, along with an increasing need to cut emissions, has spurred significant interest in the electrification of vehicles. In addition, as semiconductor devices have evolved, the research for electric vehicles with higher battery voltage has increased. The traction inverter is an important part of the electric power train and can account for a substantial portion of the drive train’s losses. This thesis therefore models, simulates, and studies the losses for a convectional Two-Level (2L) inverter and a Three-Level T-Type (3LT) inverter utilizing Silicon Carbide (SiC) MOSFETs and compares the two inverter topologies in terms of efficiency. The rated power of the inverters is 120 kW at a DC voltage of 800 V. The theoretical basis of SiC MOSFET and its reverse conduction, operation of 2L and 3LT inverter topologies, and Space Vector Pulse Width Modulation (SVPWM) technique are introduced in the initial part of the thesis. To estimate switching and conduction losses, Simulink is used to model and simulate an electric drive system. These estimated losses are then utilized to develop efficiency maps for both topologies over the complete speed-torque range. Based on the efficiency comparison, the 3LT topology outperforms the 2L topology for any requested torque in the medium to the high-speed range, which is typical of highway driving. In the low-speed, high-torque region, which is typical of city driving, the 2L topology is superior. The efficiency of each topology is affected by switching frequency, device junction temperature, and DC-link voltage. However, the comparison reveals that the maximum average difference in efficiency is 0.35%, with the 3LT topology being superior. Finally, the efficiency differences between the two inverter topologies are minimal. As a result, it may be concluded that the two topologies perform similarly. Thus, it can be inferred that comparing the efficiency of the two topologies should not be the sole criterion for selecting which topology should be used for the electric drive. / Den sjunkande kostnaden för batterier, tillsammans med ett ökande behov av att minska utsläppen, har lett till ett stort intresse för elektrifiering av fordon. Dessutom, har utvecklingen av halvledare lett till en ökning inom forskningen av elfordon med högre batterispänning. Traktionsomriktaren är en viktig del av den elektriska drivlinan och kan stå för en stor del av de totala förlusterna i drivlinan. I denna rapport modelleras, simuleras och studeras därför förlusterna i en konventionell omriktare med två nivåer (2L) och en T-typ omriktare med tre nivåer (3LT). Båda topologierna använder kiselkarbid (SiC) MOSFETs i jämförelsen av resultaten med avseende på verkningsgrad. Inverterarnas nominella effekt är 120 kW vid en likspänning på 800 V. Den teoretiska grunden för SiC MOSFET och hur de fungerar, hur 2L- och 3LT-inverterstopologierna fungerar samt tekniken för Space Vector Pulse Width Modulation (SVPWM) presenteras i rapporten. För att uppskatta switch- och ledningsförluster används Simulink för att modellera och simulera det elektriska drivsystemet. De uppskattade förlusterna används sedan för att utveckla verkningsgradskartor för de båda topologierna över hela det operativa området. Baserat på verkningsgradsjämförelsen mellan topologierna så presterar 3LT-topologin bättre än 2L-topologin i driftspunkter i medelhöga till höga hastigheter, vilket är typiskt för motorvägskörning. Vid låga hastigheter med högt vridmoment, vilket är typiskt för stadskörning, är 2L-topologin bättre. Verkningsgraden för de båda topologierna påverkas av switchfrekvensen, halvledarens temperatur samt DC-länkspänning. Jämförelsen visar dock att den största genomsnittliga skillnaden i verkningsgrad mellan de två topologierna är 0,35%, där 3LT-topologin är bättre. Sammanfattningsvis så är skillnaderna i verkningsgrad mellan de två topologierna minimala, vilket innebär att de båda topologierna har liknande prestanda med avseende på verkningsgrad. Man bör därför inte bara ha verkningsgrad som det enda kriteriet vid val av topologi för elektriska drivlinor.