In the modern urban lifestyle, more and more people are exposed to noise pollution in form of traffic noise. As a response to this, the automotive OEMs (Original Equipment Manufacturer) are put under pressure to reduce the emitted noise from vehicles. To be able to meet the upcoming, stricter regulations, the automotive OEMs seeks new techniques to be able to front load the pass-by noise engineering in the vehicle development process and to identify and understand the different sources that contributes to the exterior noise.Earlier exterior sources ranking using ASQ (Airborn Source Quantification) with an energetic approach during pass-by noise test has yielded very good and reliable results for an ICE (Internal Combustion Engine) vehicle.In this Master Thesis, two exterior source ranking methods have been tested and evaluated for an electric vehicle during in-room pass-by noise test. The two methods were: ASQ and OPA (Operational Path Analysis). In total, five models were built from the two methods and each model was evaluated for, in total, three driving conditions corresponding to the current ISO362-1:2007 and the proposed, revised version.The results show that the ASQ models are not capable to correctly estimate the engine contribution due to its high tonality. Moreover, it was seen that the energetic ASQ model is very sensitive to small changes. Both ASQ models underestimated the tire noise.The OPA model on the other hand managed to estimate the total contribution very well. Both the engine contribution and the tire contributions are well estimated. Nevertheless, OPA as method has several weaknesses and building an OPA model is not a straightforward task. Its weaknesses and the process to reach a final OPA model are discussed in this thesis.It was seen that one of the most crucial steps in an OPA model is to have clean references to get meaningful results. A MIMO-FIR filter was therefore used to filter out engine harmonics from the tire references. Its principles and importance for the end results are also discussed.Included is also an overview of the basic principles in TPA (Transfer Path Analysis), ASQ, OPA and in room pass by noise test as well as a description of the test campaign.

本研究では，有限要素法に基づく伝達経路解析手法および相互平均コンプライアンス手法に対する新たな評価方法を考案し，それら併用することで，強度・剛性などの設計要件を満足しながら軽量化・低振動化が可能なフレーム構造の開発に活用できる設計評価技術を開発した． / In this study, the author developed a new design evaluation technology that can reduce weight and vibration while satisfying design requirements such as strength and rigidity and be used for the development of a frame structure, by creating and cmbining new evaluation methods for transfer path analysis and mutual mean compliance based on finit element method. / 博士(工学) / Doctor of Philosophy in Engineering / 同志社大学 / Doshisha University

Os ruídos, vibrações e asperezas de rodagem veicular (do acrônimo em inglês Road NVH), presentes de 20 Hz até 1000 Hz aproximadamente, originam-se das vibrações e propagações acústicas dos pneus ao interagir com as superfícies. Nestas fontes de ruído, ambas as vias de contribuições estruturais e aéreas, são relevantes para o refinamento veicular. Constantes são os esforços para estudar o veículo como um conjunto de caminhos de transferência entre a dinâmica dos pneus até o conforto dos passageiros. Sendo assim, o tratamento dos mecanismos que geram e propagam o ruído e vibração à cabine está avançando, graças aos testes e análises sistemáticas, fundamentadas na teoria de Análises dos Caminhos de Transferências de energia (TPA do inglês transfer path analysis). O objetivo deste trabalho é apresentar um estudo de um caso de Road NVH utilizando o TPA em veículo protótipo. Neste tema, é investigado o nível de ruído de rodagem em torno de 180 Hz, semelhante ao efeito de roncar (rumble, na expressão em inglês). Este ruído permanece presente no protótipo, em diversos tipos de pista e velocidades, porém em apenas um modelo de pneu (batizado de modelo \"A\"), entre os diversos testados. Das avaliações subjetivas prévias, defini-se que o foco das investigações são as contribuições estruturais da suspensão dianteira. Usando o TPA para demonstrar os caminhos críticos na formação do rumble, aplicou-se o método da matriz inversa para o calculo das forcas, considerando os seguintes pontos: buchas do braço de controle do A-Arm e de ligação da carroceria com a parte superior da suspensão dianteira (fig. 4.6 - tipo Mc Pherson). Foram obtidas experimentalmente as vibrações dos lados ativos e passivos destes pontos, nas condições de rolagem e as funções de resposta vibracionais e acústica do ponto, no laboratório. Após a correlação do ruído interno calculado com o medido, concluiu-se que o rumble deste caso foi gerado pela baixa eficiência de isolação das vibrações radiais nas buchas anteriores e pela força lateral do pneu \"A\". Por fim, propostas de bucha e pneu são apresentadas em termos das novas forças e respostas acústicas transmitidas, para minimizar o rumble. / The road noise, vibration and harshness (Road NVH) present from 20 Hz to 1000 Hz approximately, begins from the tires vibration and acoustic propagation and their interactions with the road surfaces. In these noise sources, both structural-borne and air-borne noise contributions are relevant to vehicle refinement. The constant efforts to study the vehicle as a set of transfer paths from tires dynamic behavior to passenger comfort to the final passenger comfort perception. Thus the treatment of generation and propagation mechanisms, have being forward thanks to the systematic tests and proceedings based on the transfer path analysis theory (TPA). The purpose of this work is to present a case study of Road NVH, using TPA in prototype vehicle. On this theme, it is investigated a higher noise level around 180 Hz, on the rumble narrow band. This noise remains in the prototype during several types of tracks and speeds conditions, whenever only a tire model, named as sample A, is used, despites all tires tested. From the previous subjective evaluation, the focus of the investigation is defined to be structure-borne of the front suspension. Using TPA to demonstrate the critical paths to rumble, it was applied the matrix inversion method to force calculation, considering the follow points: A-Arm type lower control arm bushings and top mounts of front suspension (picture 4.6 - Mc Pherson type). The vibration in the active and passive side of these points during test conditions and the FRFs driving points and body sensitivity for a target microphone were obtained experimentally. After correlation between internal road noise calculated and the measured, it was concluded the Rumble of this case had been formed by low radial vibration isolation of the front bushings and due lateral forces of tire A. At last, the bushing and tire proposals are presented in terms of new transmitted forces and acoustical responses, to minimize the rumble.

Os ruídos, vibrações e asperezas de rodagem veicular (do acrônimo em inglês Road NVH), presentes de 20 Hz até 1000 Hz aproximadamente, originam-se das vibrações e propagações acústicas dos pneus ao interagir com as superfícies. Nestas fontes de ruído, ambas as vias de contribuições estruturais e aéreas, são relevantes para o refinamento veicular. Constantes são os esforços para estudar o veículo como um conjunto de caminhos de transferência entre a dinâmica dos pneus até o conforto dos passageiros. Sendo assim, o tratamento dos mecanismos que geram e propagam o ruído e vibração à cabine está avançando, graças aos testes e análises sistemáticas, fundamentadas na teoria de Análises dos Caminhos de Transferências de energia (TPA do inglês transfer path analysis). O objetivo deste trabalho é apresentar um estudo de um caso de Road NVH utilizando o TPA em veículo protótipo. Neste tema, é investigado o nível de ruído de rodagem em torno de 180 Hz, semelhante ao efeito de roncar (rumble, na expressão em inglês). Este ruído permanece presente no protótipo, em diversos tipos de pista e velocidades, porém em apenas um modelo de pneu (batizado de modelo \"A\"), entre os diversos testados. Das avaliações subjetivas prévias, defini-se que o foco das investigações são as contribuições estruturais da suspensão dianteira. Usando o TPA para demonstrar os caminhos críticos na formação do rumble, aplicou-se o método da matriz inversa para o calculo das forcas, considerando os seguintes pontos: buchas do braço de controle do A-Arm e de ligação da carroceria com a parte superior da suspensão dianteira (fig. 4.6 - tipo Mc Pherson). Foram obtidas experimentalmente as vibrações dos lados ativos e passivos destes pontos, nas condições de rolagem e as funções de resposta vibracionais e acústica do ponto, no laboratório. Após a correlação do ruído interno calculado com o medido, concluiu-se que o rumble deste caso foi gerado pela baixa eficiência de isolação das vibrações radiais nas buchas anteriores e pela força lateral do pneu \"A\". Por fim, propostas de bucha e pneu são apresentadas em termos das novas forças e respostas acústicas transmitidas, para minimizar o rumble. / The road noise, vibration and harshness (Road NVH) present from 20 Hz to 1000 Hz approximately, begins from the tires vibration and acoustic propagation and their interactions with the road surfaces. In these noise sources, both structural-borne and air-borne noise contributions are relevant to vehicle refinement. The constant efforts to study the vehicle as a set of transfer paths from tires dynamic behavior to passenger comfort to the final passenger comfort perception. Thus the treatment of generation and propagation mechanisms, have being forward thanks to the systematic tests and proceedings based on the transfer path analysis theory (TPA). The purpose of this work is to present a case study of Road NVH, using TPA in prototype vehicle. On this theme, it is investigated a higher noise level around 180 Hz, on the rumble narrow band. This noise remains in the prototype during several types of tracks and speeds conditions, whenever only a tire model, named as sample A, is used, despites all tires tested. From the previous subjective evaluation, the focus of the investigation is defined to be structure-borne of the front suspension. Using TPA to demonstrate the critical paths to rumble, it was applied the matrix inversion method to force calculation, considering the follow points: A-Arm type lower control arm bushings and top mounts of front suspension (picture 4.6 - Mc Pherson type). The vibration in the active and passive side of these points during test conditions and the FRFs driving points and body sensitivity for a target microphone were obtained experimentally. After correlation between internal road noise calculated and the measured, it was concluded the Rumble of this case had been formed by low radial vibration isolation of the front bushings and due lateral forces of tire A. At last, the bushing and tire proposals are presented in terms of new transmitted forces and acoustical responses, to minimize the rumble.

Getriebeheulphänomenen wird in der industriellen Praxis zum Teil noch immer ausschließlich mit Hilfe einer optimierten Verzahnungsauslegung zur Minimierung des Drehfehlers begegnet. Bei auffälligen Resonanzerscheinungen werden zudem Strukturoptimierungen am Getriebegehäuse und den Karosserieanbindungspunkten des Antriebsstrangs vorgenommen, ohne auf die internen Systemkomponenten verstärkt einzugehen. Zudem kann bisher die verlässliche Erkenntnis, dass zur Einhaltung akustischer Grenzwerte die Konstruktion nochmals überarbeitet werden muss, erst spät im Entwicklungsprozess während der akustischen Versuchsdurchführung an Prüfständen oder im Fahrzeug getroffen werden. Durch sogenannte Sekundärmaßnahmen, die typischerweise nicht unmittelbar das Anregungsverhalten oder die Dynamik des Antriebsstrangs, sondern den karosserieseitigen Transferpfad betreffen, kann eine Reduktion des Schalldruckpegels im Fahrzeuginnenraum in gewissen Grenzen erzielt werden. Dies ist zumeist weder aus ingenieurstechnischer Sicht noch aus Sicht steigender Entwicklungskosten als optimal zu bezeichnen. Basierend auf einem detaillierten Abgleich zwischen Experiment und Simulation, angefangen auf Einzelteilebene über die Baugruppenebene bis hin zur Methodenentwicklung der Validierung von nichtrotierenden Gesamtsystemen mittels künstlicher Anregung, werden in dieser Arbeit möglichst akkurate Simulationsergebnisse angestrebt, um die Auswirkung von akustischen Optimierungen innerhalb der Simulationsumgebung realitätsnah vorherzusagen. Schließlich wird ein Prozess vorgeschlagen, der eine getriebeinterne Transferpfadanalyse zur Identifikation sensitiver Körperschallpfade vorstellt. Mit dieser Methode wird aufgezeigt, dass es möglich ist, akustische Schwachstellen auf der Antriebsstrangseite vorherzusagen. Dabei kann zum einen akustisches Optimierungspotenzial des Welle-Lager-Systems abgeleitet werden, zum anderen werden auch die aktuellen Möglichkeiten und Grenzen der Verfahren beleuchtet.:Inhaltsverzeichnis Abbildungsverzeichnis Formelzeichen und Abkürzungen 1 Einleitung 2 Stand der Technik 2.1 Getriebeakustik – Einflussgrößen und Begrifflichkeiten 2.1.1 Verzahnungsanregung von unter Last stehenden Zahnrädern 2.1.2 Verzahnungsinduzierte Körper- und Luftschallweiterleitung in Fahrzeugen 2.1.3 Maßnahmen zur Reduktion von Körperschallpfaden 2.2 Strukturdynamische Analysemethoden in der Getriebeakustik 2.2.1 Numerische Modalanalyse 2.2.2 Experimentelle Modalanalyse und Betriebsschwingformanalyse 2.2.3 Unkonventionelle Methoden zur Erregung von Bauteilstrukturen 2.2.4 Computerunterstützte Modellanpassung 2.2.5 Transferpfadanalyse 2.3 Getriebesimulation 2.3.1 Getriebetypische Kontaktmodellierung 2.3.2 Finite-Element-Modellierung und Reduktionsverfahren 2.4 Fazit 3 Zielsetzung und Vorgehensweise 4 Methoden zur Analyse von Getriebekomponenten 4.1 Verzahnungsanalyse 4.2 Strukturdynamische Untersuchungen an Einzelteilen 4.3 Strukturdynamische Untersuchungen an Baugruppen 4.4 Verhalten von Wälzlagern 4.5 Fazit 5 Methode zur Gesamtsystemvalidierung 5.1 Modellierung des Getriebesystems mit Prüfstandsanbindung 5.2 Getriebeinterne Anregung mittels Zahnaktor 5.2.1 Voruntersuchungen 5.2.2 Implementierung einer torsionalen Anregung in Frontgetrieben 5.2.3 Simulative und experimentelle Untersuchungen 5.3 Fazit 6 Getriebeinterne Transferpfadanalyse 6.1 Identifikation sensibler Körperschalltransferpfade 6.2 Optimierungsansätze 6.3 Fazit 7 Zusammenfassung und Ausblick 8 Literaturverzeichnis / Gear whine phenomena are typically mitigated by optimising gear design to minimise Transmission Error. Additionally, structural optimisations on the gearbox housing and on the gearbox-to-chassis mounts may be conducted most likely without a detailed consideration of internal components‘ dynamics. Moreover, it is not unusual that in the final stages of drivetrain developments when the gearbox is tested on test benches or in vehicles NVH targets are not met. The countermeasures applied often do not alter the source of excitation nor the dynamics of the drivetrain at this stage, but the vehicle transfer paths through the chassis. Thus, sound power level reduction may be exclusively limited to vehicle transfer path improvements. In most cases this is not regarded as an optimal solution neither from an engineering perspective nor from the commercial point of view due to increased development costs. Based on detailed correlation activities where simulation has been run against measurement the work strives to achieve accurate gearbox NVH predictions to forecast more realistically the effect of design optimisations. The correlation approach starts on single component level moving on to sub-assembly level and finally up to the development of a method which is able to artificially excite the entire but non-rotating drivetrain. After various successful correlation studies, a process has been elaborated which proposes a gearbox internal transfer path analysis to identify potentially critical structure-borne noise paths. The method illustrates the capability of successfully predicting weak spots at the active side of a drivetrain early in the development process. Additional room for improvement can be derived when implementing this method by considering the rotating components of a drivetrain such as gear blanks, shafts and bearings.:Inhaltsverzeichnis Abbildungsverzeichnis Formelzeichen und Abkürzungen 1 Einleitung 2 Stand der Technik 2.1 Getriebeakustik – Einflussgrößen und Begrifflichkeiten 2.1.1 Verzahnungsanregung von unter Last stehenden Zahnrädern 2.1.2 Verzahnungsinduzierte Körper- und Luftschallweiterleitung in Fahrzeugen 2.1.3 Maßnahmen zur Reduktion von Körperschallpfaden 2.2 Strukturdynamische Analysemethoden in der Getriebeakustik 2.2.1 Numerische Modalanalyse 2.2.2 Experimentelle Modalanalyse und Betriebsschwingformanalyse 2.2.3 Unkonventionelle Methoden zur Erregung von Bauteilstrukturen 2.2.4 Computerunterstützte Modellanpassung 2.2.5 Transferpfadanalyse 2.3 Getriebesimulation 2.3.1 Getriebetypische Kontaktmodellierung 2.3.2 Finite-Element-Modellierung und Reduktionsverfahren 2.4 Fazit 3 Zielsetzung und Vorgehensweise 4 Methoden zur Analyse von Getriebekomponenten 4.1 Verzahnungsanalyse 4.2 Strukturdynamische Untersuchungen an Einzelteilen 4.3 Strukturdynamische Untersuchungen an Baugruppen 4.4 Verhalten von Wälzlagern 4.5 Fazit 5 Methode zur Gesamtsystemvalidierung 5.1 Modellierung des Getriebesystems mit Prüfstandsanbindung 5.2 Getriebeinterne Anregung mittels Zahnaktor 5.2.1 Voruntersuchungen 5.2.2 Implementierung einer torsionalen Anregung in Frontgetrieben 5.2.3 Simulative und experimentelle Untersuchungen 5.3 Fazit 6 Getriebeinterne Transferpfadanalyse 6.1 Identifikation sensibler Körperschalltransferpfade 6.2 Optimierungsansätze 6.3 Fazit 7 Zusammenfassung und Ausblick 8 Literaturverzeichnis

Diplomová práce se zabývá studiem projektu tepelného spínače a dosažených výsledků. Zaměřuje se především na vývoj zařízení pro zkoušení tepelného spínače v podmínkách odpovídající prostředí planety Marsu. První část práce se zabývá především popisem vývoje zkušební komory určené pro simulaci extrémních podmínek, tj. nízkého tlaku a teplot, od předběžného návrhu až po konečnou podobu komory, která bude použita pro předepsané zkoušky. Práce popisuje také důvody úprav některých částí komory a uvádí návrhy řešení nepředvídaných událostí, které vznikly v průběhu testů. Cílem druhé části práce je návrh kampaně pro zkoušení tepelného spínače od úvodních zkoušek ověření základní funkčnosti komory, přes ověření vlastností a nastavení všech systémů měřícího zařízení, až po zkoušky na prvních vzorcích a závěrečném kvalifikačním modelu tepelného spínače. Dále se práce zaměřuje na postup vyhodnocení naměřených dat a jevů, které jej ovlivňují. Kalibrační zkoušky zařízení, systémů a postupu vyhodnocení naměřených dat, které byly provedeny na speciálně navržených náhradních vzorcích, jsou téměř u konce. Jakmile budou výsledky schváleny, zkušební komora i navržené postupy měření budou připraveny pro požadované zkoušení vzorků tepelného spínače.