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1	The Composition and Morphology of Coal Ash Deposits Collected in an Oxy-Fuel, Pulverized Coal Reactor Stimpson, Curtis K. 31 May 2012 (has links) (PDF) Coal ash deposits were collected in a 160 kWth, down-fired oxy-coal reactor under staged and unstaged conditions for four different coals (PRB, Gatling, Illinois #6, and Mahoning). Concentration measurements of carbon, oxygen, sodium, magnesium, aluminum, silicon, phosphorus, sulfur, chlorine, potassium, calcium, titanium, chromium, manganese, iron, nickel, strontium, and barium were gathered from each deposit sample using scanning electron microscopy and energy dispersive spectroscopy (SEM-EDS). Backscattered electron micrographs for each deposit sample were analyzed to gather morphological data. Particle size and shape were studied for each deposit collected. The average particle sizes of the particles in upstream deposits were much larger than the average particle sizes of the downstream deposits. The downstream deposits consisted primarily of spherical particles while the upstream deposits consisted of round, irregular polygonal, and porous particles. Deposit particles are believed to have deposited at all stages of burnout; those depositing early during pyrolysis may have continued to react after deposition. Element maps for the aforementioned elements were collected with SEM-EDS and analyzed to quantify both average composition and composition of individual particles. These values were compared to ASTM ash analyses performed for each coal and ash collected from the flue gas stream with a cyclonic particle separator. It was found that sulfur concentrations of deposits do not correlate with corresponding sulfur concentrations of the coal. Comparison of similar experiments performed with air-combustion show that oxy-combustion deposits contain about twice as much sulfur as air-combustion deposits when burning the same coal. Deposition propensity of each coal was also examined, and the PRB and Gatling coals were found to have a moderately high deposition propensity whereas the deposition propensity of the Mahoning and Illinois #6 coals was fairly low. coal ash EDS SEM BFR deposition ultra-supercritical oxy-combustion oxy-fuel flue gas recirculation FGR RFG Mechanical Engineering
2	High temperature performance of materials for future power plants He, Junjing January 2016 (has links) Increasing energy demand leads to two crucial problems for the whole society. One is the economic cost and the other is the pollution of the environment, especially CO2 emissions. Despite efforts to adopt renewable energy sources, fossil fuels will continue to dominate. The temperature and stress are planned to be raised to 700 °C and 35 MPa respectively in the advanced ultra-supercritical (AUSC) power plants to improve the operating efficiency. However, the life of the components is limited by the properties of the materials. The aim of this thesis is to investigate the high temperature properties of materials used for future power plants. This thesis contains two parts. The first part is about developing creep rupture models for austenitic stainless steels. Grain boundary sliding (GBS) models have been proposed that can predict experimental results. Creep cavities are assumed to be generated at intersection of subboundaries with subboundary corners or particles on a sliding grain boundary, the so called double ledge model. For the first time a quantitative prediction of cavity nucleation for different types of commercial austenitic stainless steels has been made. For growth of creep cavities a new model for the interaction between the shape change of cavities and creep deformation has been proposed. In this constrained growth model, the affected zone around the cavities has been calculated with the help of FEM simulation. The new growth model can reproduce experimental cavity growth behavior quantitatively for different kinds of austenitic stainless steels. Based on the cavity nucleation models and the new growth models, the brittle creep rupture of austenitic stainless steels has been determined. By combing the brittle creep rupture with the ductile creep rupture models, the creep rupture strength of austenitic stainless steels has been predicted quantitatively. The accuracy of the creep rupture prediction can be improved significantly with combination of the two models. The second part of the thesis is on the fatigue properties of austenitic stainless steels and nickel based superalloys. Firstly, creep, low cycle fatigue (LCF) and creep-fatigue tests have been conducted for a modified HR3C (25Cr20NiNbN) austenitic stainless steel. The modified HR3C shows good LCF properties, but lower creep and creep-fatigue properties which may due to the low ductility of the material. Secondly, LCF properties of a nickel based superalloy Haynes 282 have been studied. Tests have been performed for a large ingot. The LCF properties of the core and rim positions did not show evident differences. Better LCF properties were observed when compared with two other low γ’ volume fraction nickel based superalloys. Metallography study results demonstrated that the failure mode of the material was transgranular. Both the initiation and growth of the fatigue cracks were transgranular. / <p>QC 20160905</p> Austenitic stainless steels Nickel based superalloys Low cycle fatigue Creep-fatigue Creep cavitation Grain boundary sliding Cavity nucleation Cavity growth Creep rupture strength
3	Welding Metallurgy of Nickel-Based Superalloys for Power Plant Construction Tung, David C. January 2015 (has links) No description available. Materials Science Metallurgy Welding Metallurgy Stress Relaxation Cracking Stress Relief Cracking 740 282 617 AUSC Advanced Ultra Supercritical PWHT Stress Relaxation Testing Stress Relief Testing Compact Tension Samples Residual Stress Pre-Compression Superalloy
4	The Composition and Distribution of Coal-Ash Deposits Under Reducing and Oxidizing Conditions From a Suite of Eight Coals Brunner, David R. 09 April 2011 (has links) (PDF) Eighteen elements, including: carbon, oxygen, sodium, magnesium, aluminum, silicon, phosphorus, sulfur, chlorine, potassium, calcium, titanium, chromium, manganese, iron, nickel, strontium, and barium were measured using a scanning electron microscope with energy dispersive spectroscopy from deposits. The deposits were collected by burning eight different coals in a 160 kWth, staged, down-fired, swirl-stabilized combustor. Both up-stream and down-stream deposits from an oxidizing region (equivalence ratio 0.86) and reducing region (equivalence ratio 1.15) were collected. Within the deposits, the particle size and morphology were studied. The average particle cross-sectional area from the up-stream deposits ranged from 10 - 75 µm2 and had a standard deviation of 36 - 340 µm2. These up-stream particles were of various shapes: spherical, previously molten particles; irregular particle that had not melted, hollowed spherical shells; and layered or strands of particles. These particles were a mixture of burned and unburned coal being deposited at various stages of burnout and having completed some burnout after deposition. The average particle cross-sectional area from the down-stream deposits ranged 0.9 - 7 µm2 and the standard deviation range of 2.6 - 30 µm2. The shape of the particles on the bottom sleeves are typically spherical indicating melting prior to deposition. Particles contained a distribution of elemental compositions that were not tightly grouped on ternary phase diagrams. This indicated that particles were not single compounds or phases but each particle contained a mixture of multiple compounds. Coals' deposit sulfur was strongly correlated with the calcium and iron content of the ASTM ash analysis. The low rank sub-bituminous and lignite coals that had high calcium content produced high sulfur deposits, particularly in the oxidizing region, down-stream deposits. The high iron bituminous coals, also produced high sulfur deposits, but more so in the reducing region, up-stream deposits. The low calcium and low iron coals produced low sulfur deposits. Mahoning was an exception being high in iron content but remaining low in sulfur content in the deposit. Gatling coal showed numerous deposit particles that contained only iron and sulfur consistent with the high pyrite content of Gatling coal. The average concentration of chlorine was insignificant in all of the deposits with the concentration being less than 100 ppm. Individual particles containing chlorine were found and were associated with potassium, sodium, and iron. David R. Brunner Todd Reeder Dale Tree coal deposits deposition ash ultra-supercritical steam boiler combustion scanning electron microscope energy dispersive spectroscopy Illinois #6: Galatia Powder River Basin: Black Thunder Beulah Zap Gatling Mahoning: Kensington Pittsburgh #8 Kentucky #11: Warrior Indiana #6: Gibson carbon oxygen sodium magnesium aluminum silicon phosphorus sulfur chlorine potassium calcium titanium chromium manganese iron nickel strontium barium Mechanical Engineering

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