Certaines applications (notamment dans l'aéronautique) demandent des polymères thermostables semi-cristallins avec des résistances et des températures de fonctionnement de plus en plus élevées (Tg supérieures à 170°C) tout en conservant de bonnes propriétés de mise en œuvre (Tf ne dépassant pas 350°C) aptes aux procédés industriels. Ce projet de thèse porte sur la synthèse et la caractérisation de nouveaux polymères hautes performances de type poly(aryl éther cétone amide)s à partir d'un monomère de type EKKE aux extrémités acide carboxylique. Ainsi, trois voies de synthèse des amides par condensation ont été étudiées : entre les acides carboxyliques et les isocyanates, entre les chlorures d'acyle et les amines, et entre les acides carboxyliques et les amines par phosphorylation. La comparaison des propriétés thermiques et leurs corrélations avec les structures chimiques des poly(aryl éther cétone amide)s aromatiques et semi-aromatiques obtenus sont particulièrement détaillées. / Some demanding applications (especially in aerospace) require more and more semi-crystalline thermostable polymers with high temperature resistance and durability (Tg above 170 °C) while maintaining good processing properties (Tm not exceeding 350°C) suitable for industrial manufacturing.This work deals with the synthesis and characterization of new high performance poly(aryl ether ketone amide)s polymers from an EKKE monomer with carboxylic acid extremities. Thus, three amide condensation synthetic routes were studied: between carboxylic acids and isocyanates, between acyl chlorides and amines, and between carboxylic acids and amines by phosphorylation. The thermal properties and their correlation with the chemical structures of the obtained aromatic and semi-aromatic poly(aryl ether ketone amide)s are compared and especially detailed.

End-functional poly(ether amic acid)s and poly(siloxane imide) multiblock copolymers, comprised of 2,2'-Bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA) / meta-phenylene diamine (MPDA) and hexafluoroisopropylidene-2-bis(phthalic acid anhydride) (6FDA) / meta-phenylene diamine (MPDA) polyimide segments, have been prepared and characterized to explore possibilities for controlling interface properties. Incorporation of polydimethylsiloxane (PDMS) components into polyimide backbone structures can yield advantageous properties such as low energy surfaces and low stress interfaces. End-functional BPDA/MPDA poly(amic acid) salts and poly(siloxane amic acid) salts were prepared in methanolic or aqueous tripropylamine solutions. The polymeric salts formed stable water solutions (or dispersions) and imidized in less than 10 minutes at 260°C. The water solubility and rapid imidization times are ideal for on-line processing. Thus, these materials can be used as sizing and interface toughening agents for fiber reinforced composite manufacturing. Epoxy-polyimide networks prepared from the amine functionalized polyimide with DER 331 epoxy resin and diamino diphenylsulfone showed microphase separation (100-300 nm inclusions) by transmission electron microscopy. Slight toughening of the cured epoxy with 9 weight % imide was observed with the imide as the included phase. Epoxy bilayer films of polyimide (amine end-functional and commercial Ultem™) and poly(siloxane imide) multiblock copolymers were prepared to evaluate the polymer-matrix interphase region. Atomic force microscopy (AFM) analysis of the bilayer films showed diffusion at the interphase for the bilayers prepared with the polyimides and the BPADA/MPDA block copolymers containing polyimide continuous phases. Poly(siloxane imide) multiblock copolymers comprised of 6FDA/MPDA polyimide structures are ideal candidates for controlling interfacial properties between silicon substrates layered with thin films for microelectronic applications. These high Tg materials offer an approach for obtaining reduced moisture absorption and low stress interfaces. Evaluation of the refractive indices of the block copolymer films showed a decrease with increasing siloxane content thus suggesting the possibility of lower dielectric constants. The polymer-metal interfacial properties were investigated for films cast on titanium and tantalum substrates. The results suggested a correlation between the surface hydroxyl concentration of the metal oxide layer with the interfacial properties of the cast poly(siloxane imide) block copolymer films. The surface hydroxyls were thought to hydrogen bond with the PDMS component of the block copolymer. Since the titanium substrate has a higher surface hydroxyl concentration than the tantalum, higher silicon concentrations were observed. The melt imidized end-functional polyimides and poly(siloxane imide) block copolymers produced thermally stable materials with 5% weight loss temperatures well above 400°C. However, the block copolymers showed slightly lower 5% weight loss temperatures as a function of siloxane content with a significant increase in char formation. Correlation of the upper glass transition temperatures with the imide segment length was consistent with findings noted for other phase separated randomly segmented block copolymers. Incorporating PDMS into the polyimide backbone structure has an effect on the bulk and surface properties. The bulk properties of the poly(siloxane imide) block copolymers were characterized using TEM. The morphologies were consistent with classical block copolymers. Surface properties of the block copolymer films as a function of PDMS content were investigated using angular dependent X-ray photoelectron spectroscopy at take-off angles of 15, 30, and 45°. Surface enrichment of PDMS content over that of the bulk was observed at all three sampling depths. Further evidence of this siloxane enrichment in the surface was demonstrated with water contact angle analyses. With as little as 5 weight % PDMS (<Mn> = 5000 g/mol) in the block copolymer there was over a 25% increase in the water contact angle over the polyimide control. The surface topography was influenced by the degree of phase separation and was characterized using AFM. The roughness factor was used to represent the data. It was found that the surface roughness increased with increasing PDMS content. / Ph. D.

京都大学 / 新制・課程博士 / 博士(工学) / 甲第23183号 / 工博第4827号 / 新制||工||1754(附属図書館) / 京都大学大学院工学研究科都市環境工学専攻 / (主査)教授 酒井 伸一, 教授 田中 宏明, 准教授 平井 康宏 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM

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Heavy-duty trucks are in idle operation during long periods of time, providing the vehicles with electricity via the alternator at standstill. Idling trucks contribute to large amounts of emissions and high fuel consumption as a result of the low efficiency from fuel to electricity. Truck manufacturers are working to develop equipment using auxiliary power units to supply the trucks with electricity, which operate independently of the main engine. Fuel cell-based auxiliary power units could offer high efficiencies and low noise and vibrations. The hydrogen required for the fuel cell can be generated in an onboard fuel reformer. This thesis is devoted to hydrogen generation from dimethyl ether, DME, by autothermal reforming focusing on the application of fuel cell auxiliary power units. In the search for alternative fuels, DME has lately been identified as a promising diesel substitute. The first part of the thesis gives an introduction to the field of DME reforming with a literature survey of recent studies within the area. Included are also results from thermodynamic equilibrium calculations. In the following parts of the thesis, experimental studies on autothermal reforming of DME are presented. A reformer constructed to generate hydrogen to feed a 5 kWe polymer electrolyte fuel cell is evaluated with emphasis on trying to work close to a practically viable process, i.e. without external heating and using gas mixtures resembling real conditions. Additional experiments have been conducted to investigate the use of catalytic oxidation of dimethyl ether as a heat source during startup. The results of these studies are presented in Paper I. In the second experimental study of this thesis, which is presented in Paper II, Pd-based monolithic catalysts are evaluated at small scale for use in autothermal reforming of DME. A screening of various catalyst materials has been performed followed by a study of the influence on the product composition of varying operating parameters such as oxygen-to-DME ratio, steam-to-DME ratio, and temperature. / QC 20101115

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