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Thermal Integrity Profiling Instrumentation DevelopmentAnderson, Byron Keith 01 January 2011 (has links)
Abstract
This thesis has shown that the development of the instrumentation necessary to provide in-situ thermal imaging for the determination of homogeneity of concrete is theoretically sound.
Drilled shafts are large diameter underground cast-in-place columns that necessarily rely on sound integrity to properly withstand imposed loadings. As a by-product of the most common construction techniques, the entire process is often completely blind whereby the excavation and concreting processes are conducted beneath the surface of the water table (or slurry level). This results in an inability to inspect the final product and in many cases allows anomalous inclusions (soil cave-ins, slurry pockets, etc) to go undetected especially when they are formed outside the steel reinforcing cage.
In an effort to gain verification of the as-built, below ground structure, numerous non-destructive test methods have been devised. Each of these methods have merits and drawbacks with regards to the full extent of the tested concrete volume. To further this cause, a new methodology was developed that uses the energy from hydrating concrete to assess the presence or absence of an intact concrete. Therein, the temperature generated by the curing concrete can be measured and correlated to the probable dimensions of the drilled shaft.
This thesis outlines the development of the instrumentation capable of making in-situ temperature measurement of drilled shafts to assure the homogeneity of concrete is acceptable. To that end, several configurations of instrumentation approach were tested on varying scales from small lab specimens to full-size field constructed drilled shafts. The bulk of this work was conducted several years before the completion of the thesis and has the benefit of noting later developments. For instance, this study was used to seed future research and led to subsequent FDOT and WSDOT (Washington State DOT) funded research for the express purpose of identifying capabilities of thermal testing in those states. Likewise, present day practice and use of the approach has also been documented.
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Evaluating CFRP-Masonry Bond Using Thermal ImagingRoss, Joseph Christopher 01 January 2013 (has links)
This study presents results from non-destructive testing to evaluate the degradation of the CFRP-masonry bond using thermal imaging. The goal of the research was to identify locations where there was evidence of bond deterioration that could subsequently be verified through destructive pull-off testing.
Four full-scale masonry walls were built outdoors at the University of South Florida in 1995 to evaluate the effectiveness of CFRP for repairing settlement damage. Two of the settlement-damaged walls were repaired using single layer, commercially available unidirectional CFRP systems that used Tonen (wall 3) and Henkel (wall 2) epoxies. These two walls were the subject of this investigation.
Before non-destructive tests were initiated, historical site data on temperature, humidity and rainfall variation was compiled. Over seventeen years, the walls experienced ambient temperatures as high as 98°F and as low as 25°F. The average rainfall in Tampa is about 34 inches and the annual average high humidity is around 87%#37;. Because of the high temperature and humidity, the CFRP-masonry bond was exposed to a particularly aggressive environment.
Three types of thermal evaluation were carried out: thermocouple monitoring and both passive (solar) and active (localized heating) infrared thermal imaging. Twenty-four thermocouples were used to observe the spatial variations in temperature on the wall. Data showed that the surface temperatures of the wall are uneven with one end being hotter than the other. Measurements indicated that the wall temperatures went as high as 103°F during the week of data collection in late March and early April of 2012. In contrast, the highest ambient temperature over the same period was 92°F. The high temperature experienced by the wall is below the glass transition temperature for the epoxies, which ranges from 140°F to 180°F.
A FLIR Tau 320 thermal imaging camera was used to identify localized de-bonding. Solar radiation heated the walls and the goal of thermal imaging was to detect hot spots which are indicative of de-bonding. Although this technique is ideal for exterior applications, initial attempts were unsuccessful. Once de-bonds were located by sounding, the camera was capable of confirming two hot spots on wall 2.
A thermal scanner built by the university from a series of ten Omega OS137 thermal sensors was used to obtain more complete thermal images of the walls. This scanner had a heating element which supplied heat and allowed for active thermography. The scanner detected 16 hot spots not seen with the thermal camera. Ten of the twelve spots on wall 2 are concentrated on a region of the wall which experienced the highest daily changes in temperature, which indicates that higher thermal and environmental cycling has caused greater de-bond.
Based on the number of hot spots found using both active and passive thermography the Tonen epoxy is performing better than the Henkel epoxy. In general, the bond has endured; however, there are a few localized areas that have de-bonded. Pull-off tests are recommended on walls 2 and 3. Five locations in regions suspected to have poor bond and five locations in regions suspected to have good bond are identified for each wall.
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Thermal Modeling of Shape Memory Alloy Wire Actuators for Automotive ApplicationsMa, Huilong January 2010 (has links)
Shape Memory Alloy is an amazing material, which can “remember” and return to its original shape when heated due to its temperature dependent phase transformation. Shape Memory Alloy wire has significant potential for application in the automobile industry due to its high ratio of energy / weight and silent actuation. However, a dependable method to measure the operating temperature of SMA wire and a reliable heat transfer model to characterize the dynamics of the SMA wire limit its widespread use in the automobile industry. This thesis presents a detailed description of the work performed to develop a reliable method for determining surface temperature of current carrying SMA wires and the development of a heat transfer correlation for natural convection cooling of heated SMA wires. The major findings of the research are as follows:
When a spot welded thermocouple measures the temperature of a current carrying SMA wire, there is a “spurious voltage” ΔV added to the thermo electro-motive force (EMF) of the thermocouple as a result of a voltage drop across the two points of contact that the thermocouple wires make with the SMA wire. This leads to an erroneous temperature reading that can be higher or lower than the actual temperature depending on the direction of current flow. When the carrying current is reversed in direction, the “spurious voltage” becomes –ΔV allowing a correct temperature reading to be obtained by averaging the readings based on opposed current flow.
A two-step spot welding procedure for attaching thermocouples to SMA wire can eliminate the influence of the “spurious voltage” in the temperature reading. By spot welding the thermocouple wires onto the SMA wire one by one, the thermocouple lead offset is eliminated and the thermocouple provides an accurate point source reading.
Infrared thermal imaging can be a good supplement in the experiment to monitor errors in temperature readings from thermocouples. Due to the curvature of the SMA wire, the temperatures of the locations on the SMA wire that are the closest to the infrared camera represent the temperature of the SMA wire. So a line analysis across the SMA wire on the software “ThermaCAM” is required to determine the temperature of the SMA wire by infrared thermal imaging and the highest temperature on the line is the temperature of the SMA wire.
A new natural convective heat transfer correlation comprising the inclination angle φ is developed based on experimental results, which can be used to predict the temperature of a SMA wire given its diameter and inclination angle.
The comparisons show that the new correlation agrees with existing correlations in a vertical orientation and for small Rayleigh numbers (0.001 < RaD < 0.05) in the horizontal orientation. The correlation developed in this work for horizontal orientation tends to overestimate values of Nusselt numbers as predicted in other correlations when the Rayleigh number is high (0.05 < RaD < 0.6). It is speculated that this overestimation can be attributed to a temperature distortion associated with thermocouple measurement at or near ambient pressure conditions.
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Palubní počítač pro vyhodnocení stavu a funkčních parametrů spalovacích motorů / Onboard computer for status and functional parameters evaluation of internal-combustion engineJaroš, David January 2008 (has links)
This thesis deals with design and realization of the onboard computer for evaluating functional parameters and status of the gas engine. Designed solution is consisted of two main parts. The first part is measuring unit whose obtains actual information on engine especially consumption of fuel, rotate per minutes and temperature of engine head. The second part of the solution is formed by pocket computer with appropriate software. The application for the pocket computer processes data from the measuring unit and from GPS receiver, which is integrated in pocket computer. Wireless bluetooth technology is used for data transfer between measuring unit and pocket computer. The application in pocket computer displays and records each of obtained and computed data.
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Měření teplotních profilů SMD pouzder / Temperature Profiles Measurement of SMD PackagesStrapko, Jaroslav January 2010 (has links)
Diploma thesis mainly deals with temperature management and calculation of temperature profile in oven by using SMD packages (PLCC, 1206) of different thermal capacitance on testing PCB. Above all shows theoretical consecution of temperature profile calculation in oven by using known mathematical method like the lumped capacitance method or finite difference method. Theoretical solution and measured values are compared. Diploma thesis also deals with fixation methods of thermocouples K type on assembly, comparison methods based on known and subexperiment, determines the deficiencies of methods. This thesis can perform as theoretical as well as experimental resource to prediction of temperature profiles of PCB´s with different assembly density.
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Převodník s HART rozhraním / Loop Powered Field Instrument with HART InterfaceKunz, Jan January 2016 (has links)
This diploma thesis describes design and development of creating field instrument demonstration kit. Kit is capable of measuring multiple sensors such as thermocouples, RTDs, or pressure sensors, analogue sensor simulation is also provided. Sensor’s side is isolated from output, which is composed of 4 - 20 mA current loop and HART interface. Current loop also provides power supply and kit can communicate via HART also when alarm current (3,2 mA) is set. Basic safety features like open wire detection, over and undervoltage protection are also implemented.
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Konstrukce mobilního robota pro monitorování teploty okolí / The construction of a mobile robot for monitoring ambient temperaturesČejka, Štěpán January 2016 (has links)
This diploma thesis deals with the design and control of the mobile robot with caterpillar tracks on the basis of information obtained via infrared thermocouple. The work includes firmware implementation for robot chassis control and communication with the sensors used. The functionality of the proposed system is demonstrated on a robotic task when the robot is searching the source of excessive heat within his surroundings. The theoretical part deals with the basic description of the common robotic chassis, contactless temperature measurement, further analysis of the components used and their principles. The practical part is devoted to the firmware implementation and detailed description of selected problems. In the end of the thesis there is a summarization of the achievements and the success of the robot while detection of the suspicious objects with high surface temperature.
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Design of a Carbon Fiber Thermocouple for Elevated Temperature MeasurementsHolmström, Marcus January 2020 (has links)
Thermocouples are one of the most commonly used instruments for thermometry at elevated temperatures. As of today, there are only a few types of thermocouples that are built to withstand a temperature beyond 1600 °C,however they usually have a temperature measurement uncertainty of around 1% at these high temperatures. Beyond the 1600 °C temperature span, most high temperature thermocouples tend to drift in the measurements, causing it to output a faulty and inaccurate read of the actual temperature. This thesis explores the usage of carbon fibers as a material to be used in thermocouples, by the combination of two dissimilar carbon fibers. Polyacrylonitrile (PAN) and rayon based fibers were used up to a temperature of 200 °C, where the output voltage of the thermocouple was logged. The study shows a promising and stable linear output of the electromotive force for this type of thermocouple using commercially available carbon fibers at lower temperatures. A comparison is made between the commonly used thermocouples type K and S, results shows that the carbon thermocouple have around 21% of the thermoelectrical efficiency of that of a type K or S thermocouple at 25 °C. For the case of its functionality at higher temperatures, similar graphite material has been studied through literature and found a potential increase in the thermoelectrical stability at higher temperatures beyond 2000 °C, which show that carbon-based thermocouples are well suited for high temperature measurements. / Termoelement är ett av de mest använda instrumenten för temperaturavläsning vid upphöjda temperaturer. Idag finns det bara några få typer av termoelement som är byggda för temperaturer över 1600 ℃, däremot innehar dom vanligtvis en temperaturmätnings osäkerhet på cirka 1% vid dessa höga temperaturer. Över 1600 ℃ temperaturintervallet har de flesta högtemperatur termoelement en tendens att skifta i mätningarna vilket orsakar en felaktig och inexakt mätning av den faktiska temperaturen. Denna avhandling undersöker användningen av kolfiber som ett material för användning i termoelement, genom kombinationen av två olika grafitfibrer. Polyacrylonitrile- (PAN) och Rayon-baserade fibrer användes i en sammansatt kombination upp till en temperatur av 200 ℃, där spänningen mättes mot temperaturen. Studien visar en lovande och stabil linjär effekt av dess elektromotoriska spänning för denna typ av termoelement med kommersiellt tillgängliga kolfibrer vid lägre temperaturer. En jämförelse görs mellan de vanliga termoelementen av typ K och S vid rumstemperaturer, resultaten visar att grafittermoelementen har cirka 21% av den termoelektriska effektiviteten hos den för en typ K eller S termoelement vid 25 ℃. När det gäller dess funktionalitet vid högre temperaturer har liknande grafitmaterial studerats och funnit en potentiell ökning av den termoelektriska stabiliteten vid högre temperaturer över 2000 ℃, vilket visar att grafitbaserade termoelement gör sig väl lämpade för högtemperaturmätningar.
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Improvements on Heat Flux and Heat Conductance Estimation with Applications to Metal CastingsXue, Xingjian 13 December 2003 (has links)
Heat flux and heat conductance at the metal mold interface plays a key role in controlling the final metal casting strength. It is difficult to obtain these parameters through direct measurement because of the required placement of sensors, however they can be obtained through inverse heat conduction calculations. Existing inverse heat conduction methods are analyzed and classified into three categories, i.e., direct inverse methods, observer-based methods and optimization methods. The solution of the direct inverse methods is based on the linear relationship between heat flux and temperature (either in the time domain or in the frequency domain) and is calculated in batch mode. The observer-based method consists on the application of observer theory to the inverse heat conduction problem. The prominent characteristic in this category is online estimation, but the methods in this category show weak robustness. Transforming estimation problems into optimization problems forms the methods in the third category. The methods in third category show very good robustness property and can be easily extended to multidimensional and nonlinear problems. The unknown parameters in some inverse heat conduction methods can be obtained by a proposed calibration procedure. A two-index property evaluation (accuracy and robustness) is also proposed to evaluate inverse heat conduction methods and thus determine which method is suitable for a given situation. The thermocouple dynamics effect on inverse calculation is also analyzed. If the thermocouple dynamics is omitted in the inverse calculation, the time constant of thermocouple should be as small as possible. Finally, a simple model is provided simulating the temperature measurement using a thermocouple. FEA (Finite Element Analysis) is employed to simulate temperature measurement.
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Étude numérique et expérimentale de procédé d'élaboration des matériaux composites par infusion de résineWang, Peng 23 March 2010 (has links) (PDF)
En aéronautique, l'élaboration via des pré-imprégnés n'est pas toujours adaptées àla fabrication de nouvelles pièces de formes complexes ou de grandes dimensions. Desprocédés directs existent, dénommés Liquid Composites Molding (LCM), tels que leResin Transfer Moulding (RTM) ou les procédés d'infusion de résine, comme le LiquidResin Infusion (LRI) et le Resin Film Infusion (RFI). Actuellement, environ 5 à 10%des pièces composites sont fabriqués par ces procédés directs. Avec le procédé RTM,les tolérances dimensionnelles et la porosité peuvent être maîtrisées et on peut atteindredes pièces haute qualité, mais son industrialisation est complexe et les modèlesmécaniques doivent être améliorés pour réaliser des simulations représentatives. Parcontre, les procédés d'infusion peuvent être utilisés dans des conditions plus flexibles,par exemple, dans des moules ouverts à sac vide en nylon ou silicone, à faible coût. Parconséquent, les procédés de LRI et RFI sont particulièrement adaptés pour les petites etmoyennes entreprises car les investissements sont plus faibles par rapport à d'autresprocédés de fabrication.Les procédés par infusion de résine LRI ou RFI sont basés sur l'écoulement d'unerésine liquide (pour RFI, après le cycle de température, la résine solide obtenir son étatliquide) à travers l'épaisseur d'un renfort fibreux sec dénommé préforme.L'optimisation du procédé est difficile à réaliser car le volume de la préforme changefortement pendant le procédé car elle est soumise à une pression extérieure et qu'il n'ya pas de contre-moule. Pour optimiser les paramètres de fabrication des matériauxcomposites par infusion de résine, il est nécessaire de mettre en oeuvre un modèlenumérique. Récemment, une modélisation de l'écoulement d'un fluide isotherme dansun milieu poreux compressible a été développée par P. Celle [1]. Avec ce modèlenumérique, nous avons simulé des cas test en 2D pour des géométries industriellesclassiques. Pour valider ce modèle numérique, des essais d'infusion d'une plaque par leprocédé LRI dans des conditions industrielles ont été réalisés. D'une part, la simulationnumérique permet de calculer le temps de remplissage, l'épaisseur de la préforme et lamasse de la résine durant l'infusion. D'autre part, nous avons suivi de procédéexpérimentalement par des micro-thermocouples, la fibre optique et la projection defranges. Un des points clefs de l'approche expérimentale est que l'écoulement de larésine et le comportement de la préforme dépendent intrinsèquement de paramètres quiévoluent pendant l'infusion de la résine, tels que la variation de l'épaisseur, le temps deremplissage et le taux volumique de fibres, via la perméabilité. Enfin, une comparaisonentre les résultats expérimentaux et la simulation numérique permet de valider lemodèle numérique. Cette confrontation des résultats permettra de mettre en lumière lesdifficultés et les limites de ce modèle numérique, afin d'améliorer les futurs modèles.De plus, ces deux approches constituent un bon moyen d'étudier et d'approfondir nosconnaissances sur les procédés d'infusion de résine, tout en développant un outil desimulation indispensable à la conception de pièces composites avancées.
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