Per-Fluoro-Sulphonic-Acid (PFSA) ionomers have been singled out as the preferable ionomers for making the Polymer Electrolyte Membrane Fuel Cells (PEMFC) membranes owing to their extensive intrinsic chemical stability and super sulfonic acid strength which is core to the PEMFC proton conductivity. This thesis presents a deeper analysis into these PFSA ionomer membrane electrode assemblies (MEA), presenting an electrochemical-analytical comparative analysis of the two basic types, which are the Long-Side-Chain (LSC) Nafion® and the ShortSide-Chain (SSC) Aquivion® ionomer MEA with emphasis on performance and durability which are currently not well understood. In particular, electrochemical circuit models and semiempirical models were employed to enable distinguishable comparative analysis. Also, in this thesis, we present a further probe into the effect of ionomer ink making processes, critically investigating the effect of the High Share Dispersion (HSD) process on both the Nafion® and Aquivion® ionomer membrane electrode assembly (MEA). The findings in this research provides a valuable insight into the performance and durability of PFSA ionomer membrane under various application criteria. The effect of operating parameters and accelerated stress testing (AST) on the PFSA ionomers was determined using electrochemical impedance spectroscopy (EIS) and electronic circuit model (ECM) analysis. The result of this study, shows that the ionomer ink making process for Nafion® and Aquivion® MEAs are not transferrable. Analysis of the PEMFC performance upon application of the high shear dispersion (HSD) process showed that Nafion® MEA had a 10.47% increase in voltage while the Aquivion® MEA had a 2.53% decrease in voltage at current density of 1.14A/cm2 . Also, upon accelerated stress testing, the Nafion® showed a 10.49% increase in its voltage while the Aquivion® on the other hand had a 7.16% decrease in voltage at 0.66A/cm2 . Thus indicating the HSD process enhances the performance of the Nafion® MEA and inhibits the performance of the Aquivion® MEA.

O alto custo da produção de hidrogênio puro para ser usado como combustível para uma reação de oxidação de hidrogênio (ROH) em células a combustível faz com que seja atrativo o uso de hidrogênio gerado através da reforma de combustíveis fóssil. Entretanto, o hidrogênio gerado por reforma de outros combustíveis possui contaminantes como CO, que por se adsorver fortemente sobre a superfície do eletrodo de platina, prejudica em muito o processo de oxidação do hidrogênio. Assim o estudo de novos catalisadores mais resistentes a essa contaminação e de outros mecanismos que contribuam para um melhor desempenha de uma célula a combustível do tipo PEMFC, se faz necessário. Esse presente trabalho tem como objetivo o estudo dos catalisadores PtMo/C - 80:20, PtMoO2/C, PtMoO3/C, que foram sintetizados, e PtMoPtRu/C, PtMoPt3Fe/C e PtMoPt3FePtRu/C que foram obtidos através da mistura do PtMo/C - 80:20 sintetizado com os PtRu/C e PtFe/C que são comerciais, através da realização de curvas de polarização no estado estacionário, voltametrias cíclicas e degradação eletroquímica acelerada. Também foi avaliada a eficiência da membrana de Aquivion®, com relação ao cruzamento de subprodutos da degradação dos eletrodos, através de curvas de polarização no estado estacionário, voltametrias cíclicas e variação de temperatura de operação da célula PEMFC. O método usado para a síntese dos eletrocatalisadores se mostrou eficiente na obtenção dos catalisadores, obtendo-se os catalisadores com proporção bem próxima da desejada. Os resultados mostraram uma grande estabilidade química dos catalisadores mistos sendo o PtMoPt3FePtRu/C o mais estável e o PtMoPtRu/C o catalisador mais ativo para uma ROH. Os experimentos com a membrana de Aquivion® mostraram que essa é capaz de diminuir o cruzamento de subprodutos da degradação dos eletrodos. / The high cost of pure hydrogen production to be used as fuel for a hydrogen oxidation reaction (HOR) in fuel cells makes it attractive to use hydrogen generated by reforming of fossil fuels. However, the hydrogen generated by reforming other fuels has contaminants such as CO, which adsorb strongly on the surface of the platinum electrode, affect much the hydrogen oxidation process. Thus the study of new catalysts more resistant to such contamination and other mechanisms that contribute to a better performs of a fuel cell of the PEMFC type, it is necessary. This present study aims to study of catalysts PtMo/C - 80:20 PtMoO2/C, PtMoO3/C, which were synthesized and PtMoPtRu/C, PtMoPt3Fe/C and PtMoPt3FePtRu/C which were obtained by mixing the PtMo/C - 80:20 synthesized with PtRu/C and PtFe/C which are commercial, by performing polarization curves at steady state, cyclic voltammetry and electrochemical degradation accelerated. It also evaluated the efficiency of Aquivion® membrane with respect to the cross-products of degradation of the electrodes by means of polarization curves at steady state, cyclic voltammetry and operating temperature range of the cell PEMFC. The method used for the synthesis of electrocatalysts proved efficient in obtaining the catalysts, the catalysts obtaining very near to the desired proportion. The results showed a great chemical stability of the mixed catalyst being PtMoPt3FePtRu/C more stable and PtMoPtRu/C as catalyst more active for HOR. Experiments with Aquivion® membrane have shown that this can reduce the cross-products of degradation of the electrodes.

O alto custo da produção de hidrogênio puro para ser usado como combustível para uma reação de oxidação de hidrogênio (ROH) em células a combustível faz com que seja atrativo o uso de hidrogênio gerado através da reforma de combustíveis fóssil. Entretanto, o hidrogênio gerado por reforma de outros combustíveis possui contaminantes como CO, que por se adsorver fortemente sobre a superfície do eletrodo de platina, prejudica em muito o processo de oxidação do hidrogênio. Assim o estudo de novos catalisadores mais resistentes a essa contaminação e de outros mecanismos que contribuam para um melhor desempenha de uma célula a combustível do tipo PEMFC, se faz necessário. Esse presente trabalho tem como objetivo o estudo dos catalisadores PtMo/C - 80:20, PtMoO2/C, PtMoO3/C, que foram sintetizados, e PtMoPtRu/C, PtMoPt3Fe/C e PtMoPt3FePtRu/C que foram obtidos através da mistura do PtMo/C - 80:20 sintetizado com os PtRu/C e PtFe/C que são comerciais, através da realização de curvas de polarização no estado estacionário, voltametrias cíclicas e degradação eletroquímica acelerada. Também foi avaliada a eficiência da membrana de Aquivion®, com relação ao cruzamento de subprodutos da degradação dos eletrodos, através de curvas de polarização no estado estacionário, voltametrias cíclicas e variação de temperatura de operação da célula PEMFC. O método usado para a síntese dos eletrocatalisadores se mostrou eficiente na obtenção dos catalisadores, obtendo-se os catalisadores com proporção bem próxima da desejada. Os resultados mostraram uma grande estabilidade química dos catalisadores mistos sendo o PtMoPt3FePtRu/C o mais estável e o PtMoPtRu/C o catalisador mais ativo para uma ROH. Os experimentos com a membrana de Aquivion® mostraram que essa é capaz de diminuir o cruzamento de subprodutos da degradação dos eletrodos. / The high cost of pure hydrogen production to be used as fuel for a hydrogen oxidation reaction (HOR) in fuel cells makes it attractive to use hydrogen generated by reforming of fossil fuels. However, the hydrogen generated by reforming other fuels has contaminants such as CO, which adsorb strongly on the surface of the platinum electrode, affect much the hydrogen oxidation process. Thus the study of new catalysts more resistant to such contamination and other mechanisms that contribute to a better performs of a fuel cell of the PEMFC type, it is necessary. This present study aims to study of catalysts PtMo/C - 80:20 PtMoO2/C, PtMoO3/C, which were synthesized and PtMoPtRu/C, PtMoPt3Fe/C and PtMoPt3FePtRu/C which were obtained by mixing the PtMo/C - 80:20 synthesized with PtRu/C and PtFe/C which are commercial, by performing polarization curves at steady state, cyclic voltammetry and electrochemical degradation accelerated. It also evaluated the efficiency of Aquivion® membrane with respect to the cross-products of degradation of the electrodes by means of polarization curves at steady state, cyclic voltammetry and operating temperature range of the cell PEMFC. The method used for the synthesis of electrocatalysts proved efficient in obtaining the catalysts, the catalysts obtaining very near to the desired proportion. The results showed a great chemical stability of the mixed catalyst being PtMoPt3FePtRu/C more stable and PtMoPtRu/C as catalyst more active for HOR. Experiments with Aquivion® membrane have shown that this can reduce the cross-products of degradation of the electrodes.

Les travaux présentés dans ce mémoire concernent les composants d'assemblages membrane-électrodes (AMEs) pour électrolyseur à membrane échangeuse de protons (PEM – proton exchange membrane) fonctionnant à moyenne température. L'électrolyse de l'eau PEM, alimentée par l'énergie électrique provenant de sources renouvelables, est une voie pour la production efficace et durable d'hydrogène de haute pureté. De nouveaux électrolytes polymère solides (un des principaux éléments de la cellule d'électrolyse) à double conduction, basés sur un réseau semi-interpénétré créé par le polybenzimidazole sulfoné et l'acide polyphosphonique, ont été étudiés. Les membranes perfluorosulfonées (PFSA) à chaîne latérale courte et le composite PFSA-phosphate de zirconium (ZrP) ont également été étudiés. Les matériaux catalytiques de l'anode à base d'oxyde d'iridium ont été préparés par hydrolyse et calcination. L'oxyde d'iridium (IrO2), les oxydes bimétalliques (Ir/Ru) et ternaires (Ir/Ru/Ta) oxydes ont été étudiés par voie électrochimique dans la gamme de températures comprises entre 20 et 120 °C. Les caractérisations physico-chimiques ont confirmé la formation de structures d'oxyde et l'absence de particules de chlorures ou de métal résiduels. On observe une diminution de la tension de cellule, quelle que soit la densité de courant, lorsque la température augmente. Le catalyseur a été déposé sur la membrane, soit par pulvérisation directe ou par transfert en utilisant un support inerte (décalque). Aucune différence significative n'a été observée en appliquant les deux méthodes de dépôt. Les performances s'améliorent lorsque la température augmente pour tous les échantillons. L'assemblage comprenant une membrane de type PFSA, Aquivion®, de masse équivalente 870 meq.g-1 et d'une épaisseur de 120 µm, a montré de meilleures performances pour l'électrolyse de l'eau à 120 °C comparé à l'assemblage comprenant une membrane composite Aquivion® / ZrP, tandis qu'une membrane de type de polybenzimidazole sulfoné à liaison éther, poly-[(1-(4,4'-diphényléther)-5-oxybenzimidazole)-benzimidazole], a montré des performances prometteuses et aucune limitation de transport jusqu'à 2 A.cm-2. Les meilleurs performances ont été observées à 120 °C pour un assemblage préparé par pulvérisation directe de IrO2 sur une membrane Aquivion®; 1,67 V à 2 A.cm-2. / Preparation and investigation of the main components of membrane electrode assemblies (MEAs) for medium temperature proton exchange membrane water electrolysis (PEMWE) are described in this manuscript. Moderate temperature PEMWE, nourished by electrical energy from renewable sources is a practical path to sustainable generation of hydrogen with high purity and efficiency. Novel solid polymer electrolytes (a key component of the electrolysis cell) with double functionality properties, based on highly sulfonated polybenzimidazole creating a semi-interpenetrating network with a polyphosphonic acid, were investigated. A short side chain perfluorosulfonated acid (PFSA) type membrane and PFSA-zirconium phosphate composite membrane were also studied. The anode catalyst materials based on iridium oxide were prepared using the aqueous hydrolysis method followed by calcination. IrO2, some bimetallic (Ir/Ru) and ternary (Ir/Ru/Ta) oxides were electrochemically investigated in a wide range of temperatures (20-120 °C). The physico-chemical characterisation confirmed the formation of oxide structures, absence of residual chloride or metal particles. All catalysts prepared showed decreasing voltage at any given current density with rising the temperature. Catalyst was deposited on the membrane either directly by spray deposition or by decal transfer. No significant difference was observed using both deposition method. The PEMWE performance was increasing with the temperature. The short-side-chain PFSA - Aquivion® ionomer of equivalent weight 870 meq.g-1, of thickness 120 µm, displayed higher water electrolysis performance at 120 °C than a composite membrane of Aquivion® with zirconium phosphate, while a sulfonated ether-linked polybenzimidazole, sulfonated poly-[(1-(4,4'-diphenylether)-5-oxybenzimidazole)-benzimidazole], showed promising performance and no mass transport limitations up to 2 A.cm-2. The lowest cell voltage was observed at 120 °C for an MEA prepared using spray-coating of IrO2 directly on the Aquivion® membrane, 1.67 V at 2 A.cm-2.

Ce travail de thèse a pour but l'étude des effets de la contamination cationique sur la membrane électrolyte afin d'élaborer des outils de caractérisation et de diagnostic de cette pollution. Premièrement, la caractérisation physico-chimique de membranes PFSA commerciales a révélé des paramètres pertinents de structure et de propriété, qui ont été étudiés en fonction de leur dépendance à la capacité d'échange ionique (IEC).Deuxièmement, les propriétés thermiques des membranes contaminées par des cations ont révélé des changements dépendant fortement de l'acidité de Lewis du cation (LAS). Cette tendance a été corrélée à la nature de l'interaction des différents cations avec les groupements polaires de la chaîne polymère, révélée par FTIR. Enfin, l'influence du taux de pollution sur les différents paramètres thermiques et structuraux nous a permis de révéler ceux qui sont pertinents non seulement à l'identification mais aussi à la quantification de la pollution. Une application des courbes d'étalonnage a été réalisée sur des membranes vieillies issues de systèmes réels après fonctionnement.

A novel multilayer membrane electrode assembly (MEA) for polymer electrolyte membrane fuel cells (PEMFCs) is fabricated in this work, within a single spray-coating device. For the first time, direct membrane deposition is used to fabricate a PEMFC by spraying the short-side-chain ionomer Aquivion directly onto the gas diffusion electrodes. The fully sprayed MEA, with an Aquivion membrane 10 μm in thickness, achieved a high power density of 1.6 W/cm2 for H2/air operation at 300 kPaabs. This is one of the highest reported values for thin composite membranes operated in H2/air atmosphere. By the means of confocal laser scanning microscopy, individual carbon fibers from the gas diffusion layer are identified to penetrate through the micro porous layer (MPL), likely causing a low electrical cell resistance in the range of 150 Ω cm2 through the thin sprayed membranes. By spraying a 200 nm graphene oxide/cerium oxide (GO/CeO2) interlayer between two layers of Aquivion ionomer, the impact of the electrical short is eliminated and the hydrogen crossover current density is reduced to about 1 mA/cm2. The peak power density of the interlayer-containing MEA drops only by 10% compared to a pure Aquivion membrane of similar thickness.

Perfluorinated sulfonic acid (PFSA) ionomer membranes demonstrate great potential for use in proton exchange membrane fuel cells (PEMFCs) due to their favorable electronic properties and excellent efficiency. However, the assignment of key vibrational transitions such as the symmetric sulfonate and ether stretches is not yet fully understood depriving researchers of a quick and simple technique for analyzing morphological changes. The symmetric sulfonate stretch could be used to track changes in the ionic clusters formed within the membrane while the ether stretch will provide insight into the largely semi-crystalline PTFE phase. Alterations in either regime will affect both ion transport and mechanical properties and produce a major shift in device performance. This study focused on predicting the vibrational transitions for Aquivion, 3M PFSA, and Nafion using density functional theory (DFT) with the bulk being performed using the same functional and basis set combination, B3LPY/6-31+G*. For all three ionomers, the predicted vibrational transitions were affected by changes in both the conformer and solvation method with water being used as the solvent. Despite the noted changes, both vibrational transitions were determined to be within the range of 970-1100 cm-1 with the symmetric sulfonate stretch present at around 970-1010 cm-1 and the ether stretch observed at around 1050-1100 cm-1 with solvation present. While the calculated peak positions mirror those found in the experimental spectra within the literature, the traditional normal mode assignments do not match those predicted by our calculations. However, recent studies have hypothesized that these vibrational transitions are coupled, which could explain why they have been so difficult to assign. / Master of Science / Perfluorinated sulfonic acid (PFSA) ionomer membranes show great promise for use in proton exchange membrane fuel cells (PEMFCs) due to their excellent efficiency. However, the current techniques used to determine changes in structural configurations require sophisticated equipment and trained personnel to operate. Simpler techniques exist wherein the vibrations of certain bonds can be measured upon exposure of the sample to measured amounts of infrared light. The problem with this technique is that researchers currently do not fully understand at what wavelengths certain portions of the polymer known as functional groups will vibrate. These vibrations are also known as vibrational transitions. This study was undertaken to predict through numerical solutions to the Schrödinger equation at what wavelengths two particular vibrational transitions would occur for three common ionomers, Aquivion, 3M PFSA, and Nafion. For all three structures, the positions of these transitions mirrored that observed within the literature although the functional groups assigned to these positions did not match with those identified by our calculations. However, recent studies have indicated that these vibrational transitions occur at the same positions, which could explain why they have been so difficult to assign.