Thesis (PhD (Chemistry and Polymer Science)--University of Stellenbosch, 2009. / The work presented in this dissertation describes the development of self-healing coatings based on thiol-ene chemistry. The approach was to synthesize capsules with thiol and ene compounds separately encapsulated. These capsules were embedded in various coating formulations and upon the formation of a crack with a razor blade, these capsules ruptured. This caused the healing agent to flow into the crack via capillary action and the thiol-ene healing mechanism was initiated. This resulted in recovery of the damaged coating and provided continued protection to the substrate. Pentaerythritol tetrakis(3-mercaptopropionate) (TetraThiol), 1,6-hexanediol diacrylate (DiAcrylate) and 1,6-hexanediol di-(endo, exo-norborn-2-ene-5-carboxylate) (DiNorbornene) are the thiol and ene compounds used in this study. Kinetic experiments indicated that both TetraThiol-DiAcrylate and TetraThiol-DiNorbornene monomer pairs undergo rapid polymerization and form a network within minutes upon exposure to UV radiation and with the addition of a photoinitiator. The TetraThiol-DiNorbornene monomer pair also showed a high rate of polymerization without the addition of a photoinitiator and/or exposure to UV radiation. Styrene-maleic anhydride (SMA) copolymers and chain-extended block copolymers with styrene (P[(Sty-alt-MAh)-b-Sty]) were synthesized via Reversible Addition-Fragmentation chain Transfer (RAFT)- mediated polymerization. These copolymers were used as surfactant in miniemulsification for the synthesis of core-shell particles with TetraThiol as the core material. It appeared that P[(Sty-alt-MAh)-b-Sty] block copolymers, sterically stabilized via the addition of formaldehyde, provide optimal stability to the core-shell particles. DiNorbornene is encapsulated via miniemulsion homopolymerization of styrene and well-defined, stable nanocapsules were obtained. TetraThiol and DiAcrylate microcapsules were synthesized via in-situ polymerization of urea and formaldehyde. Microcapsules with a particle size of one to ten micrometers and with a very smooth surface were obtained. These microcapsules and nanocapsules were embedded in poly(methyl acrylate) (PMA), styrene-acrylate and pure acrylic films and the self-healing ability of these coatings, after introduction of a crack with a razor blade, was assessed.

Thesis (Ph. D.)--Florida State University, 2005. / Advisor: Joseph B. Schlenoff, Florida State University, College of Arts and Sciences, Dept. of Chemistry and Biochemistry. Title and description from dissertation home page (viewed Feb. 1, 2006). Document formatted into pages; contains xvii, 167 pages. Includes bibliographical references.

Revestimentos resistentes à elevadas temperaturas, como os revestimentos do tipo barreira térmica (TBC), são compostos por uma camada cerâmica superior (Top Coat) sobre um revestimento de ligação metálico (Bond Coat), e são normalmente aplicados por aspersão térmica para a proteção de componentes de turbinas. Para que o revestimento aplicado a estes componentes seja eficiente, é preciso analisar os fatores influentes sobre o desempenho dos revestimentos, como por exemplo, a temperatura de pré-aquecimento do substrato. O objetivo geral deste trabalho foi estudar a influência da temperatura de pré-aquecimento do substrato sobre a morfologia e comportamento de revestimentos cerâmicos de zircônia estabilizada com ítria (YSZ), submetidos a ciclos térmicos de aquecimento seguido de resfriamento forçado. A aplicação do revestimento cerâmico foi realizada pelo processo de aspersão térmica a plasma ao ar (APS), sobre substrato de uma liga de Ni previamente revestido, por um Bond Coat constituído de uma superliga de níquel aspergida termicamente pelo processo de chama de alta velocidade (HVOF). Analisou-se a influência da temperatura de pré-aquecimento do substrato (Bond Coat) sobre a porosidade, morfologia, microdureza, bem como a aderência e tenacidade à fratura da interface do revestimento Top Coat antes e após os ensaios de ciclos térmicos de oxidação. Observou-se que o aumento da temperatura de pré-aquecimento promoveu uma diminuição da porosidade do revestimento, bem como um aumento da aderência e uma maior microdureza do revestimento. A maior temperatura de pré-aquecimento promoveu também um aumento da tenacidade à fratura na interface metal/cerâmica. Observou-se que a oxidação cíclica promoveu a sinterização do revestimento Top Coat e alterações na microestrutura do revestimento Bond Coat, resultando na diminuição da porosidade e consequente aumento da tenacidade à fratura da interface Top Coat/Bond Coat. Este efeito foi mais pronunciado para as amostras de menor temperatura de pré-aquecimento do substrato. / High temperature resistant coatings, such as thermal barrier coatings (TBC), are composed of a ceramic layer (Top Coat) deposited on a metallic layer Bond Coat, these coatings are normally applied by thermal spray techniques to protect these components. In order to improve the coating properties, it is necessary to analyze the influence of the different processing parameters on the performance of the coatings, for example, the preheating temperature of the substrate. The general objective of this research was to study the influence of preheating temperature of the substrate on the morphology and behavior of ytrria stabilized zirconia (YSZ) ceramic coatings, submitted to thermal cycles. The ceramic coating deposition was carried out by air plasma thermal spraying process (APS) on a Ni substrate.alloy pre-coated with a Bond Coat constituted of a Ni superalloy thermally sprayed by high velocity oxy-fuel process (HVOF). Preheating temperature influence was analyzed on the YSZ porosity, as well as the coating morphology, microhardness, tensile adhesion resistance and interface fracture toughness of the Top Coat, before and after thermal cycling oxidation tests. It was observed that increasing the preheating temperature decreases the YSZ porosity, improving the coating adhesion and microhardness increase. This pre heating temperature increase promoted a greater fracture toughness on the YSZ/Bond Coat interface. The cyclic oxidation reduced the porosity of the Top Coat and promoted some metallurgical changes on the Bond Coat, resulting in the fracture toughness increase in the Top Coat/Bond Coat interface. This effect was more pronounced on samples with minor substrate preheating temperature.

Superhydrophobic coatings (SHC) with excellent self-cleaning and corrosion resistance property is developed on magnetite coated AISI SAE 1020 steel by using a simple immersion method. Roughness measurement, scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), contact angle measurement (CAM), energy dispersive spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), potentiodynamic polarization test, electrochemical impedance spectroscopy (EIS), and qualitative characterization of self-cleaning behavior, antifouling property and durability of the coatings are assessed. A water contact angle as high as 152o on the coated surface with excellent self-cleaning and resistivity to corrosion and good longevity in atmospheric air is obtained. Self-cleaning test results prove that these surfaces can find applications in large scale production of engineering materials. Potentiodynamic polarization tests and EIS tests confirm that the superhydrophobic low carbon steel surfaces have better resistance to corrosion compared to bare steel and magnetite coated steel in 3.5% NaCl solution. But the longevity of the coated steel surfaces in 3.5% salt solution is limited, which is revealed by the immersion durability test. However, hydrophobic coatings (HC) have better stability in normal tap water, and it can stay unharmed up to 15 days. Finally, hydrophobic coatings on low carbon steel surface retains hydrophobic in open atmosphere for more than two months. Results of this investigation show surface roughness is a critical factor in manufacturing hydrophobic steel surfaces. Higher contact angles are obtained for rougher and more uniform surfaces. A linear mathematical relationship (y =6x+104; R2 = 0.93) is obtained between contact angle (y) and surface roughness (x).

The objective of this study was to increase the bond strength at the surface interface of a thin stainless-steel panel for structural bonding on a helicopter. To achieve this objective, six activation methods for applying the coating to the panel in the surface preparation process are presented and explored. Adhesion and roughness tests were conducted to determine which method consistently initiates the etch and improves the bond at the surface. Based on the test results, three methods proved to be effective in initiating the etch. Of the three effective methods, only one method exhibited significantly improved bond strength at the surface interface as well as consistently initiated the etch in solution. The applicability of this method is discussed, and recommendations are presented for further study.

Thesis (PhD)--Stellenbosch University, 2002 / ENGLISH ABSTRACT: Prototypes of a new polymer S02 gas-generating sheet for the control of Botrytis cinerea during the post-harvest storage of table grapes, were developed and manufactured for evaluation using a pilot scale production plant. Attention was paid to the appearance of the sheet, in order to make it technologically efficient as well as aesthetically acceptable to both industry and consumers. The storage quality of semi-commercial export consignments of various cultivars table grapes packed with the monolithic thin-film polymer S02 slow release sheet, was evaluated and compared to results obtained using the locally manufactured Uvasys S02 sheet. The following were investigated: the efficacy of the new polymer sheets in controlling storage decay, the stage at which S02 damage is manifested on table grapes, the level of S02 damage associated with different S02 concentrations, whether S02 damage is manifested more readily at a particular position on the bunch, and the possible effect of an increase in storage temperature, from an initial storage at -O.5°C to 10°C, on the levels of S02 bleaching. Results showed that the new polymer S02 sheet compared favourably with the existing, commercially available Uvasys S02 sheets. The exact S02 concentration required for effective decay control varied for different cultivars, as well as for the different types of grape packages. The S02 concentration incorporated within the sheet was shown to be lower for grapes packed in non-perforated bags, and slightly higher for those in perforated bags. Differences between cultivars occurred with regard to the level of control and the levels of S02 damage. Levels of S02 damage were also significantly affected by the storage period and temperature fluctuations. No significant differences in the levels of decay development and S02 damage were observed in relation to the orientation of the bunches in the carton. The extent of damage incurred to grape tissue by the absorption of S02 gas was determined by low-temperature scanning (LTSEM) and transmission electron microscopy (TEM) techniques. LTSEM and TEM micrographs of areas damaged by S02 gas revealed that exposure to S02 gas may lead to plasmolysis and the loss of cellular fluids. Although damage to the cell walls, cell wall structures and cell membranes, caused by S02 gas, was more prominent in the tissue layers nearer to the fruit surface, damage also occurred to a lesser extent in deeper tissue layers. S02 gas release-rate studies of polymer S02 sheets containing various concentrations Na2S205 revealed that levels of S02 gas emitted depended largely on the levels of Na2S205 incorporated into the sheets. Higher levels of S02 gas were released with the polymer sheets of higher concentrations Na2S205. The release curve for the commercial Uvasys S02 sheet was very different to that of the polymer sheets, with much higher levels of S02 gas emitted initially by the Uvasys S02 sheet compared to the polymer sheets, while the polymer sheets emitted low levels of S02 gas for longer periods compared to the Uvasys S02 sheet. The manufacturing process and the pilot scale production plant that was developed and constructed was successfully used to manufacture polymer S02 generating sheets that are technically sound and efficient, and aesthetically acceptable to industry. The efficacy of such sheets, regarding levels of decay control and S02 damage, was similar to that obtained with the presently available, commercially used Uvasys S02 sheet. / AFRIKAANSE OPSOMMING: 'n Nuwe polimeriese S02-gasvrystellingsvel vir die beheer van Botritis cinerea gedurende die na-oes opberging van tafeldruiwe is ontwikkel en vervaardig. 'n Nuwe loodsaanleg is spesiaal vir hierdie doel ontwerp en gebou. Aandag is geskenk aan die voorkoms van die velle aangesien dit belangrik is dat die nuwe velle beide tegnologies effektief en esteties aanvaarbaar moet wees vir die sagtevrugtebedryf en verbruikers. Die opbergingskwaliteit van semi-kommersiële uitvoerbesendings van verskeie kultivars tafeldruiwe, verpak met die nuwe monolitiese S02- gasvrystellingsvelle, is bepaal. Die volgende is ook bepaal: die effektiwiteit van die nuwe polimeriese velle, die stadium waarby S02-skade op die druiwe duidelik word, die vlak van S02-skade wat met verskillende konsentasies S02-gas geassosieer is, die moontlike invloed wat 'n toename in temperatuur (vanaf -0.5° tot 1DOC) op die verbleiking deur S02 sal hê, en of die S02-skade by voorkeur in 'n sekere posisie op die druiwe sal plaasvind. Die nuwe S02-vel het baie goed vergelyk met die kommersieël beskikbare Uvasys S02-vel. Die S02-konsentrasie benodig vir die effektiewe beheer van Botritis cinerea beskadiging het egter van kultivar tot kultivar verskil. Die keuse van die tipe verpakking, geperforeerd of ongeperforeerd, het ook 'n rol gespeel. Die konsentrasie S02-gas benodig vir effektiewe beheer was laer wanneer die druiwe in die nie-geperforeerde sakke verpak was. Vlakke van S02-skade is ook noemenswaardig beïnvloed deur die opbergingsperiode en variasies in temperatuur. Daar was geen duidelike verskil in die ontwikkeling van bederf en S02-skade ten opsigte van die posisie van die trosse in die karton nie. Die mate van S02-skade aan vrugweefsel is deur middel van laetemperatuurskandeerelektronmikroskopie (LTSEM) en transmissieelektronmikroskopie (TEM) bepaal. Daar is bevind dat die blootstelling aan S02 moontlik tot plasmolise en die uitlek van sellulêre vloeistof kon lei. Alhoewel S02-skade aan die selwande en membrane meer prominent in die weefsel naby die oppervlak van die vrug was, het skade ook in die onderliggende lae plaasgevind. Die vlakke van vrygestelde S02-gas het grootendeels afgehang van die konsentrasie natriummetabisulfiet in die velle. Die S02-vrystellingskurwe van die nuut ontwikkelde polimeriese S02-velle het baie verskil van dié van die Uvasys vel. Laasgenoemde lewer aanvanklik 'n hoë konsentrasie vrygestelde S02-gas vir 'n kort periode, gevolg deur baie lae S02 vlakke daarna, terwyl eersgenoemde 'n laer aanvanklike S02 vrystelling het, gevolg deur vergelykederwys hoër S02 konsentrasies daarna. Die ontwikkelde vervaardigingsproses en die loodsaanleg wat daaruit voortgevloei het is dus suksesvol aangewend om goeie polimeriese S02- vrystellingsvelle te vervaardig. Hierdie velle is tegnies effektief vir die beheer van Bofrifis cinerea gedurende die na-oes verpakking van tafeldruiwe en is esteties aanvaarbaar vir die Suid Afrikaanse sagtevrugtebedryf.

D. Tech. Chemical, Metallurgical and Materials Engineering. / Aims to produce and improve the tribocorrosion property of Ti6Al4V by means of laser surface cladding with Ni and ZrO2. The results of this study would be useful for the design of high performance components for chemical and oil industry and potential applications in other engineering fields. The aim would be achieved through the following objectives: 1. Synthesize and characterise Ti, Ti-Ni and Ti-Ni-ZrO2 admixed powders. 2. Explore the feasibility of laser surface treatment of Ti6Al4V with Ti, Ti-Ni and Ti-Ni-ZrO2. 3. Investigate possible metallurgical interactions and phenomenon during and after laser surface cladding of the composite. 4. Evaluate the microstructural and mechanical properties of Ti based composites in terms of hardness. 5. Analyze the interaction between wear and corrosion wear as well as tribocorrosion resistance of the alloys and composites after laser surface cladding in 3.5 % NaCl and 1M H2SO4 environments.

The continuous microreactor-assisted solution deposition (MASD) process was used for the deposition of CdS thin films on fluorine-doped tin oxide (FTO) glass. The MASD system, including a T-junction micromixer and a microchannel heat exchanger is capable of isolating the homogeneous particle precipitation from the heterogeneous surface reaction. The results show a dense nanocrystallite CdS thin films with a preferred orientation at (111) plane. Focused-ion-beam was used for TEM specimen preparation to characterize the interfacial microstructure of CdS and FTO layers. The band gap of the microreactor-assisted deposited CdS film was determined at 2.44 eV. X-ray Photon Spectroscopy show the bindings of energies of Cd 3d₃/₂, Cd 3d₅/₂, S 2p₃/₂ and S 2p₁/₂ at 411.7 eV, 404.8 eV, 162.1 eV, and 163.4 eV, respectively. The film growth kinetics was studied by measuring the film thickness deposited from 1 minute to 15 minutes in physical (FIB-TEM) and optical (reflectance spectroscopy) approaches. A growth model that accounts for the residence time in the microchannel using empirical factor (η) obtained from previous reported experimental data. Applying this factor in the proposed modified growth model gives a surface reaction rate of 1.61*10⁶ cm⁴ mole⁻¹s⁻¹, which is considerable higher than the surface reaction rates obtained from the batch CBD process. With the feature of separating homogeneous and heterogeneous surface reaction, the MASD process provides the capability to tailor the surface film growth rate and avoid the saturation growth regime in the batch process. An in situ spectroscopy technique was used to measure the UV-Vis absorption spectra of CdS nanoparticles formed within the continuous flow microreactor. The spectra were analyzed by fitting the sum of three Gaussian functions and one exponential function in order to calculate the nanoparticle size. This deconvolution analysis shows the formation of CdS nanoparticles range from 1.13 nm to 1.26 nm using a residence time from 0.26 s to 3.96 s. Barrier controlled coalescence mechanism seems to be a reasonable model to explain the experimental UV-Vis data obtained from the continuous flow microreactor, with a rate constant k' value of 2.872 s⁻¹. Using CFD, low skewness value of the RTD curve at high flow rate (short τ) suggests good radial mixing at high flow rate is responsible for the formation of smaller CdS nanoparticles with a narrower size distribution. The combination of CdS nanoparticle solution with MASD process resulted in the hindrance of CdS thin film deposition. It is hypothesized that the pre-existing sulfide (S²⁻) ions and CdS nanoparticles changes the chemical species equilibrium of thiourea hydrolysis reaction. Consequently, the lack of thiourea slows down the heterogeneous surface reaction. To test the scalability of the MASD process, a flow cell and reel-to-reel (R2R)-MASD system were setup and demonstrated for the deposition of CdS films on the FTO glass (6" x 6") substrate. The film deposition kinetics was found to be sensitive to the flow conditions within the heat exchanger and the substrate flow cell. The growth kinetics of the CdS films deposited by R2R-MASD process was investigated by with a deposition time of 2.5 min, 6.3 min, and 9 min. In comparison with the continuous MASD process, the growth rate in R2R-MASD is higher, however more difficult to obtain a linear relationship with the deposition time. / Graduation date: 2012 / Access restricted to the OSU Community at author's request from Jan. 13, 2012 - Jan. 13, 2013

La réduction du cout de construction et d’exploitation des futurs accélérateurs d particules, a grande et petite échelles, dépend du développement de nouveaux matériaux pour les surfaces actives des structures supraconductrices en radiofréquence (SRF). Les propriétés SRF sont essentiellement un phénomène de surface vu que la profondeur de pénétration (profondeur de pénétration de London, λ) des micro-ondes (RF) est typiquement de l’ordre de 20 à 400 nm en fonction du matériau. Lorsque les procédés de préparation de surface sont optimises, la limite fondamentale du champ RF que les surfaces SRF peuvent supporter est le champ RF maximum, Hc₁, au-delà duquel le flux magnétique commence à pénétrer la surface du supraconducteur. Le matériau le plus utilise pour des applications SRF est le niobium (Nb) massif, avec un champ Hc₁ de l’ordre de 170 mT, qui permet d’atteindre un champ accélérateur de moins de 50 MV/m. Les meilleures perspectives d’amélioration des performances des cavités SRF sont liées à des matériaux et méthodes de production produisant la surface SRF critique de façon contrôlée. Dans cette optique, deux avenues sont explorées pour utiliser des couches minces pour augmenter les performances des structures SRF au-delà du Nb massif, en monocouche ou en structures multicouches Supraconducteur-Isolant-Supraconducteur (SIS) : La première approche est d’utiliser une couche de Nb déposée sur du cuivre (Nb/Cu) à la place du Nb massif. La technologie Nb/Cu a démontré, au cours des années, être une alternative viable pour les cavités SRF. Toutefois, les techniques de dépôt communément utilisées, principalement la pulvérisation magnétron, n’ont jusqu’à présent pas permis de produire des surfaces SRF adaptées aux performances requises. Le récent développement de techniques de dépôt par condensation énergétiques, produisant des flux d’ions énergétiques de façon contrôlée (telles que des sources d’ions ECR sous ultravide) ouvrent la voie au développement de films SRF de grand qualité. La corrélation entre les conditions de croissance, l’énergie des ions incidents, la structure et les performances RF des films produits est étudiée. Des films Nb avec des propriétés proches du Nb massif sont ainsi produits. La deuxième approche est basée sur un concept qui propose qu’une structure multicouche SIS déposée sur une surface de Nb peut atteindre des performances supérieures à celles du Nb massif. Bien que les matériaux supraconducteurs à haute Tc aient un champ Hc₁ inférieur à celui du Nb, des couches minces de tels matériaux d’une épaisseur (d) inférieure à la profondeur de pénétration voient une augmentation de leur champ parallèle Hc₁ résultant au retardement de la pénétration du flux magnétique. Cette surcouche peut ainsi permettre l’écrantage magnétique de la surface de Nb qui est donc maintenue dans l’état de Meissner à des champs RF bien plus importants que pour le Nb massif. La croissance et performance de structures multicouches SIS basées sur des films de NbTiN, pour le supraconducteur, et de l’AlN, pour le diélectrique, sont étudiées. Les résultats de cette étude montrent la faisabilité de cette approche et le potentiel qui en découle pour l’amélioration des performances SRF au-delà du Nb massif. / The minimization of cost and energy consumption of future particle accelerators, both large and small, depends upon the development of new materials for the active surfaces of superconducting RF (SRF) accelerating structures. SRF properties are inherently a surface phenomenon as the RF only penetrates the London penetration depth λ, typically between 20 and 400 nm depending on the material. When other technological processes are optimized, the fundamental limit to the maximum supportable RF field amplitude is understood to be the field at which the magnetic flux first penetrates into the surface, Hc₁. Niobium, the material most exploited for SRF accelerator applications, has Hc₁~170 mT, which yields a maximum accelerating gradient of less than 50 MV/m. The greatest potential for dramatic new performance capabilities lies with methods and materials which deliberately produce the sub-micron-thick critical surface layer in a controlled way. In this context, two avenues are pursued for the use of SRF thin films as single layer superconductor or multilayer Superconductor-Insulator-Superconductor structures: Niobium on copper (Nb/Cu) technology for superconducting cavities has proven over the years to be a viable alternative to bulk niobium. However the deposition techniques used for cavities, mainly magnetron sputtering, have not yielded, so far, SRF surfaces suitable for high field performance. High quality films can be grown using methods of energetic condensation, such as Electron Cyclotron Resonance (ECR) Nb ion source in UHV which produce higher flux of ions with controllable incident angle and kinetic energy. The relationship between growth conditions, film microstructure and RF performance is studied. Nb films with unprecedented “bulk-like” properties are produced. The second approach is based on the proposition that a Superconductor/Insulator/Superconductor (S-I-S) multilayer film structure deposited on an Nb surface can achieve performance in excess of that of bulk Nb. Although, many higher-Tc superconducting compounds have Hc₁ lower than niobium, thin films of such compounds with a thickness (d) less than the penetration depth can exhibit an increase of the parallel Hc₁ thus delaying vortex entry. This overlayer provides magnetic screening of the underlying Nb which can then remain in the Meissner state at fields much higher than in bulk Nb. A proof of concept is developed based on NbTiN and AlN thin films. The growth of NbTiN and AlN films is studied and NbTiN-based multilayer structures deposited on Nb surfaces are characterized. The results from this work provide insight for the pursuit of major reductions in both capital and operating costs associated with future particle accelerators across the spectrum from low footprint compact machines to energy frontier facilities.

The cold gas dynamic spray process developed in the middle of the 80’s reached the industrial stage in development. Even so, many scientific investigations still go on. The nature of the bond between the coating and the substrate is the subject of some controversy. The development of the process will be improved by understanding how the properties of the powder and the mechanical properties of the substrate influence the bonding process. This study analyses the basic dynamics of the process when copper is sprayed.<p>• The one dimensional isentropic model of the gas behaviour in a Laval type nozzle allows evaluating the effect of the gas stagnation pressure P0 and temperature T0 on the impact velocity and temperature of the powder particle.<p>• The analysis of single splats on two substrates (aluminium and steel) shows the influence of the substrate on the deformation of single particles and the influence of the impact speed on the impact shape.<p>• Coatings are made of with powders with a specific size distribution. Two copper powders with a different size distribution are compared based on the deposition efficiency (D.E.) and the mechanical properties of the coating. The mechanical properties tested are the microhardness, the bond strength and the nanohardness.<p>• X-ray diffraction will show that the two powders have an initial very different microstructure. The consequence of this is a different deformation mechanism during the coating build up.<p>• An Auger analysis of the interface has shown the presence of diffusion zone when copper was sprayed on the Al and TA6V substrate.<p>It appears that the size distribution will determine the final impact conditions of the powder. The microstructure of the powder and the oxide content of the powder yield different deformation processes and may explain the differences in D.E. and mechanical properties. The Auger analysis of the interface has yielded diffusion zone that were not expected but some mechanisms under impact loading can explain their presence./<p>Le procédé de projection thermique à froid a été développé dans le milieu des années 80 et il arrive au stade industriel. Néanmoins, plusieurs développements scientifiques sont encore en cours. La nature du lien entre la poudre et le substrat est toujours l’objet de certaines controverses. Le développement futur du procédé nécessite une bonne compréhension de l’influence de la poudre et des propriétés du substrat sur le mécanisme d’adhérence. Cette étude va mettre en évidence les principaux facteurs influençant la projection de cuivre.<p>• Le modèle unidimensionnel isentropique du gaz parfait dans une buse convergente/ divergente permet de déterminer l’influence de la pression de stagnation et de la température de stagnation sur la vitesse et la température d’impact des particules de poudre.<p>• L’analyse d’impact unique sur les substrats d’acier et d’alliage d’Al (AA2014) montre l’influence du substrat sur la déformation des particules de poudre. La vitesse d’impact a une conséquence importante sur la forme d’une particule projetée sur une surface. <p>• Les revêtements sont fabriqués à partir de poudre avec une granulométrie donnée. Deux poudres avec une distribution de taille différente sont comparées par leur rendement de déposition et les propriétés mécaniques des revêtements obtenus. Les propriétés mécaniques testées sont la microdureté, l’adhérence et la nanodureté.<p>• La diffraction par rayons-X montre que les deux poudres ont initialement une microstructure très différente. Lors de l’impact, les deux poudres vont se déformer de manière différente et ceci se traduit dans la microstructure.<p>• La spectroscopie Auger montre qu’une zone de diffusion s’est formée à l’interface entre le cuivre et les deux substrats d’Al et de TA6V.<p>La distribution de taille des poudres a une influence considérable sur la vitesse et la température d’impact des particules de poudres mais il apparaît que d’autres facteurs ont aussi énormément d’influence. Le taux d’oxyde dans la poudre a une influence très importante sur le rendement et l’adhérence du dépôt. Les deux poudres projetées ont une microstructure initiale très différente et ceci se traduit par une déformation différente des particules de poudre dans le revêtement.<p> / Doctorat en Sciences de l'ingénieur / info:eu-repo/semantics/nonPublished