Nesta tese apresentamos duas estratégias para resolver o problema de job-shop flexível com o objetivo de minimizar o makespan. A primeira estratégia utiliza um algoritmo branch and cut (B&C) e a segunda abordagens matheuristics. O algoritmo B&C utiliza novas classes de inequações válidas, originalmente formulada para o problema de job-shop e estendida para o problema em questão. Para que as inequações válidas sejam eficientes, o modelo proposto por Birgin et al, (2014) (A milp model for an extended version of the fexible job shop problem. Optimization Letters, Springer, v. 8, n. 4, 1417-1431), é reformulado (MILP-2). A segunda estratégia utiliza as matheuristcs local branching e diversification, refining and tight-refining. Os experimentos computacionais mostraram que a inclusão dos planos de corte melhoram a relaxação do modelo MILP-2 e a qualidade das soluções. O algoritmo B&C reduziu o gap e o número de nós explorados para uma grande quantidade de instâncias. As abordagens matheuristics tiveram um excelente desempenho. Do total de 59 instâncias analisadas, somente em 3 problemas a resolução do modelo MILP-1 obteve melhores resultados do que as abordagens matheuristcs / This thesis proposes two approaches to solve the flexible job-shop scheduling problem to minimize the makespan. The first strategy uses a branch and cut algorithm (B&C) and the second approach is based on matheuristics. The B&C algorithm uses new classes of valid inequalities, originally formulated for job-shop scheduling problems and extended to the problem at hand. The second approach uses the matheuristics local branching and diversification, refining and tight-refining. For all valid inequalities to be effective, the precedence variable based model proposed by Birgin et al, (2014) (A milp model for an extended version of the fexible job shop problem. Optimization Letters, Springer, v. 8, n. 4, 1417-1431), is reformulated (MILP-2). The computational experiments showed that the inclusion of cutting planes tightened the linear programming relaxations and improved the quality of solutions. B&C algorithm reduced the gap value and the number of nodes explored in a large number of instances. The matheuristics approaches had an excellent performance. From 59 instances analized, MILP-1-Gurobi showed better results than matheuristics approaches in only 3 problems

Production scheduling is one of the most important issues in the planning and operation of manufacturing systems. Customers increasingly expect to receive the right product at the right price at the right time. Various problems experienced in manufacturing, for example low machine utilization and excessive work-in-process, can be attributed directly to inadequate scheduling. In this dissertation a production scheduling algorithm is developed for Optimatix, a South African-based company specializing in supply chain optimization. To address the complex requirements of the customer, the problem was modeled as a flexible job shop scheduling problem with sequence-dependent set-up times, auxiliary resources and production down time. The algorithm development process focused on investigating the application of both particle swarm optimization (PSO) and differential evolution (DE) to production scheduling environments characterized by multiple machines and multiple objectives. Alternative problem representations, algorithm variations and multi-objective optimization strategies were evaluated to obtain an algorithm which performs well against both existing rule-based algorithms and an existing complex flexible job shop scheduling solution strategy. Finally, the generality of the priority-based algorithm was evaluated by applying it to the scheduling of production and maintenance activities at Centurion Ice Cream and Sweets. The production environment was modeled as a multi-objective uniform parallel machine shop problem with sequence-dependent set-up times and unavailability intervals. A self-adaptive modified vector evaluated DE algorithm was developed and compared to classical PSO and DE vector evaluated algorithms. Promising results were obtained with respect to the suitability of the algorithms for solving a range of multi-objective multiple machine scheduling problems. Copyright / Dissertation (MEng)--University of Pretoria, 2009. / Industrial and Systems Engineering / unrestricted

Nesta tese apresentamos duas estratégias para resolver o problema de job-shop flexível com o objetivo de minimizar o makespan. A primeira estratégia utiliza um algoritmo branch and cut (B&C) e a segunda abordagens matheuristics. O algoritmo B&C utiliza novas classes de inequações válidas, originalmente formulada para o problema de job-shop e estendida para o problema em questão. Para que as inequações válidas sejam eficientes, o modelo proposto por Birgin et al, (2014) (A milp model for an extended version of the fexible job shop problem. Optimization Letters, Springer, v. 8, n. 4, 1417-1431), é reformulado (MILP-2). A segunda estratégia utiliza as matheuristcs local branching e diversification, refining and tight-refining. Os experimentos computacionais mostraram que a inclusão dos planos de corte melhoram a relaxação do modelo MILP-2 e a qualidade das soluções. O algoritmo B&C reduziu o gap e o número de nós explorados para uma grande quantidade de instâncias. As abordagens matheuristics tiveram um excelente desempenho. Do total de 59 instâncias analisadas, somente em 3 problemas a resolução do modelo MILP-1 obteve melhores resultados do que as abordagens matheuristcs / This thesis proposes two approaches to solve the flexible job-shop scheduling problem to minimize the makespan. The first strategy uses a branch and cut algorithm (B&C) and the second approach is based on matheuristics. The B&C algorithm uses new classes of valid inequalities, originally formulated for job-shop scheduling problems and extended to the problem at hand. The second approach uses the matheuristics local branching and diversification, refining and tight-refining. For all valid inequalities to be effective, the precedence variable based model proposed by Birgin et al, (2014) (A milp model for an extended version of the fexible job shop problem. Optimization Letters, Springer, v. 8, n. 4, 1417-1431), is reformulated (MILP-2). The computational experiments showed that the inclusion of cutting planes tightened the linear programming relaxations and improved the quality of solutions. B&C algorithm reduced the gap value and the number of nodes explored in a large number of instances. The matheuristics approaches had an excellent performance. From 59 instances analized, MILP-1-Gurobi showed better results than matheuristics approaches in only 3 problems

Das Ziel dieses Projektes ist, die bestehende tägliche Produktionsablaufplanung in der Handgalvanik bei dem Lohngalvanikbetrieb C. Jentner GmbH mit Hilfe eines mathematischen Modells zu optimie-ren. Hierfür wurde das Flexible-Job-Shop-Modell von Ziaee ([1], S. 91-95) ausgewählt und auf die Gegebenheiten vor Ort angepasst. Es gehört zu den MILP-Problemen (mixed integer linear programming- gemischt ganzzahlige Programmierung). Bei der Verwendung des Modells für die Praxis stellt die Modellgröße, die benötigt wird, um die Vorgänge in der Produktion ausreichend abbilden zu können, ein Problem dar. Diese führt zu langen Lösungszeiten, die für den täglichen Einsatz in der Produktionsablaufplanung ungeeignet sind. Zur Lösung dieses Problems wurde ein problemspezifisches Verfahren basierend auf Aggregations- und Dekompositionstechniken entwickelt. Durch Anwendung dieses Verfahrens kann die Problemgröße für den Solver klein und so die Lösungszeit in einem für die tägliche Produktionsablaufplanung annehmbaren Rahmen gehalten werden.

Submitted by JOSIANE SANTOS DE OLIVEIRA (josianeso) on 2017-06-16T12:13:46Z No. of bitstreams: 2 Leandro Mengue da Silva_.pdf: 1918963 bytes, checksum: 8d329d578b6f3672b670f65fd2f7ea08 (MD5) Leandro Mengue da Silva_.pdf: 1918963 bytes, checksum: 8d329d578b6f3672b670f65fd2f7ea08 (MD5) / Made available in DSpace on 2017-06-16T12:13:47Z (GMT). No. of bitstreams: 2 Leandro Mengue da Silva_.pdf: 1918963 bytes, checksum: 8d329d578b6f3672b670f65fd2f7ea08 (MD5) Leandro Mengue da Silva_.pdf: 1918963 bytes, checksum: 8d329d578b6f3672b670f65fd2f7ea08 (MD5) Previous issue date: 2017-03-23 / CNPQ – Conselho Nacional de Desenvolvimento Científico e Tecnológico / A contribuição de metaheurísticas, em especial a dos algoritmos evolutivos, na área de otimização combinatória é de extrema relevância, pois auxiliam na busca de soluções próximas ao ótimo para problemas complexos da vida real cuja resolução em tempo aceitável é inviável devido a sua complexidade computacional, oferecendo uma flexibilidade importante na modelagem do problema. Este trabalho se propõe a apresentar e implementar um modelo computacional a ser utilizado na otimização do escalonamento de ordens de produção utilizando um Algoritmo Memético (AM), que permite a busca tanto da melhor sequência das ordens de produção quanto dos lotes de tamanho variável em que a quantidade de cada operação pode ser subdividida. A possibilidade de utilização de máquinas alternativas, de recursos secundários, de intervalos de indisponibilidade e de lotes de transferência, é apresentada no modelo, o que lhe proporciona grande robustez e aplicabilidade em ambientes de manufatura flexível, permitindo uma modelagem do Flexible Job Shop Scheduling Problem (FJSSP) que reflete com maior fidedignidade a realidade do ambiente fabril, gerando como resultado um escalonamento otimizado e aderente às necessidades da fábrica. Várias instâncias do FJSSP são utilizadas nos testes e os resultados obtidos comprovam que o algoritmo proposto consegue otimizar o escalonamento das ordens de produção de cada instância de maneira eficiente. / The contribution of meta-heuristics, especially evolutionary algorithms, in combinatorial optimization area is extremely important, as they help in finding near optimal solutions to complex real-life problems whose resolution is infeasible in acceptable time due to its computational complexity, offering an important flexibility in the modeling of problem. This study propose to present and implement a computational model to be used in optimizing the production scheduling of manufacturing orders using a Memetic Algorithm that allows to search both the best sequence of jobs as of variable size batches that the quantity of each operation can be subdivided. The possibility of using alternative resources, operations with secondary resources, unavailability intervals and batch transfer lots are features presented in the model, which lends it great robustness and applicability to flexible manufacturing environments, allowing the modeling of Flexible Job Shop Scheduling Problem (FJSSP) that reflects with higher accuracy the real manufacturing environment, generating optimized scheduling results that are adhering to the plant needs. Multiple instances of FJSSP are used in the tests and the results show that the proposed algorithm succeeds in optimizing the scheduling of production orders for each instance so efficient.

Studien genomfördes på industriföretaget Gränges Finspång AB som är en producent av valsade aluminiumprodukter för värmeväxlare vilka används som komponenter främst inom bilindustrin och värme, ventilation och luftkonditionering. Aluminium är en miljöeffektiv råvara tack vare materialets naturliga egenskaper samt dess återanvändbarhet vilket har lett till att allt fler företag vill ta vara på dessa egenskaper vid tillverkning av klimatsmarta produkter. För Gränges Finspång AB har materialets aktualitet på marknaden inneburit en ökad efterfrågan på företagets produkter vilket i sin tur har satt ökad press på företagets produktionseffektivitet. Den produktionsprocess som studerades på företaget var en uppsättning maskiner – även kallade kallvalsverk – vilka kan liknas med en funktionell verkstad. Syftet med studien var att, med hjälp av optimeringsmetoder, ta fram en modell som kan användas som beslutsunderlag för sekvensering av produkter i företagets kallvalsverk. Utifrån intervjuer, granskning av interna dokument och en kvantitativ dataanalys genomfördes en kartläggning av Gränges Finspång AB:s hela produktionsflöde såväl som de processer unika för kallvalsprocessen. För sekvensering av företagets produkter tillämpades en linjär heltalsmodell vilken anger optimum för maximalt 14 produkter. Studien bekräftar att företagets kallvalsning är ett komplext produktionssystem ur ett schemaläggningsperspektiv. / <p>Examensarbetet är utfört vid Institutionen för teknik och naturvetenskap (ITN) vid Tekniska fakulteten, Linköpings universitet</p>

Nos travaux concernent l’étude d’une extension d’un problème d’ordonnancement bien connu sous l’appellation job shop. Nous appelons cette extension le General Flexible Job Shop Scheduling Problem (GFJSSP). Celui-ci se rencontre dans différents types d’ateliers ayant comme caractéristique commune d’être soumis à des contraintes dues à des ressources de transport. Le GFJSSP se caractérise par l’intégration de machines et robots flexibles. Le terme General induit par ailleurs la présence de robots dont la capacité est supposée unitaire dans notre étude, des temps opératoires bornés, et la possibilité de prise en compte d’emplacements de stockage spécifiques. Après avoir défini l’atelier et le problème correspondant à cette extension, nous avons proposé deux modélisations du GFJSSP ainsi défini : une première modélisation mathématique linéaire, et une modélisation graphique, qui correspond à une généralisation du graphe disjonctif couramment utilisé pour les problèmes de job shop. Nous avons ensuite abordé la résolution suivant deux étapes : tout d’abord en nous focalisant sur l’aspect séquencement des tâches de traitement et de transport, pour lequel nous avons élaboré deux méthodes heuristiques (de type Tabou et basée sur une procédure de shifting bottleneck améliorée) ; puis en intégrant dans un deuxième temps la problématique de l’affectation induite par la flexibilité de certaines ressources. Pour cette dernière étape, nous avons combiné les méthodes précédentes avec un algorithme génétique. L’algorithme hybride obtenu nous permet de résoudre des instances de la littérature correspondant à divers cas spécifiques, avec des résultats assez proches des meilleures méthodes dédiées. A termes, il pourrait être intégré dans un système d'aide à la décision général qui s’affranchirait de la phase d’identification préalable du type de job shop considéré, et serait adapté à la résolution de nombreux cas (avec ou sans problème d'affectation, temps de traitement fixes ou bornés, avec ou sans stockage, etc..). / Our work focuses on an extension of the well known job shop scheduling problem. We call this extension the General Flexible Job Shop Scheduling Problem (GFJSSP). It occurs in various kinds of workshops which are particularly constrained by one or several transportation resources (called robots). GFJSSP is characterized by the flexibility of both machines and robots. In the studied problem, the term General involves unitary capacity transportation resources, bounded processing times, and possible input/output buffers for machines. After defining the workshop and the corresponding problem, we proposed two kinds of model for the GFJSSP: a mathematical model, and a graphical one. This last one is a generalization of the disjunctive graph commonly used for job shop problems. We then addressed the resolution in two steps: firstly, by focusing on the sequencing of processing and transportation tasks. For this purpose we have developed two heuristics (Tabu search and an improved shifting bottleneck procedure). Secondly, we have considered the assignment problem involved by the flexibility of some resources. For this last step, we combined the above methods with a genetic algorithm. This hybrid algorithm allowed us to solve various specific cases of instances in the literature, with performance rather close to the best dedicated methods. In the future, it could be integrated within a general decision support system which could emancipate from the initial identification phase of the considered type of job shop, and which would be suitable for solving many cases (with or without assignment problem, fixed or bounded processing times, with or without storage, and so on).

O ambiente de produção abordado neste trabalho é o Job Shop Flexível (JSF), uma generalização do Job Shop (JS). O problema de programação de tarefas, ou jobs, no ambiente JS é classificado por Garey; Johnson e Sethi (1976) como NP-Difícil e o JSF é, no mínimo, tão difícil quanto o JS. O JSF é composto por um conjunto de jobs, cada qual constituído por operações. Cada operação deve ser processada individualmente, sem interrupção, em uma única máquina de um subconjunto de máquinas habilitadas. O principal critério de desempenho considerado é a minimização dos atrasos dos jobs. São apresentados modelos de Programação Linear Inteira Mista (PLIM) para minimizar o atraso total e o instante de término da última operação, o makespan. São propostas novas regras de prioridade dos jobs, além de adaptações de regras da literatura. Tais regras são utilizadas por heurísticas construtivas e são aliadas a estratégias cujo objetivo é explorar características específicas do JSF. Visando aprimorar as soluções inicialmente obtidas, são propostas buscas locais e outros mecanismos de melhoria utilizados no desenvolvimento de três meta-heurísticas de diferentes categorias. Essas meta-heurísticas são: Iterated Local Search (ILS), classificada como meta-heurística de trajetória; Greedy Randomized Adaptive Search (GRASP), meta-heurística construtiva; e Artificial Bee Colony (ABC), meta-heurística populacional recentemente proposta. Esses métodos foram selecionados por alcançarem bons resultados para diversos problemas de otimização da literatura. São realizados experimentos computacionais com 600 instâncias do JSF, permitindo comparações entre os métodos de resolução. Os resultados mostram que explorar as características do problema permite que uma das regras de prioridade propostas supere a melhor regra da literatura em 81% das instâncias. As meta-heurísticas ILS, GRASP e ABC chegam a conseguir mais de 31% de melhoria sobre as soluções iniciais e a obter atrasos, em média, somente 2,24% superiores aos das soluções ótimas. Também são propostas modificações nas meta-heurísticas que permitem obter melhorias ainda mais expressivas sem aumento do tempo de execução. Adicionalmente é estudada uma versão do JSF com operações de Montagem e Desmontagem (JSFMD) e os experimentos realizados com um conjunto de 150 instâncias também indicam o bom desempenho dos métodos desenvolvidos. / The production environment addressed herein is the Flexible Job Shop (FJS), a generalization of the Job Shop (JS). In the JS environment, the jobs scheduling problem is classified by Garey; Johnson and Sethi (1976) as NP-Hard and the FJS is at least as difficult as the JS. FJS is composed of a set of jobs, each consisting of operations. Each operation must be processed individually, without interruption, in a single machine of a subset of enabled machines. The main performance criterion is minimizing the jobs tardiness. Mixed Integer Linear Programming (MILP) models are presented. These models minimize the total tardiness and the completion time of the last operation, makespan. New priority rules of jobs are proposed, as well as adaptations of rules from the literature. These rules are used by constructive heuristics and are combined with strategies aimed at exploiting specific characteristics of FSJ. In order to improve the solutions initially obtained, local searches and other improvement mechanisms are proposed and used in the development of metaheuristics of three different categories. These metaheuristics are: Iterated Local Search (ILS), classified as trajectory metaheuristic; Greedy Randomized Adaptive Search (GRASP), constructive metaheuristic, and Artificial Bee Colony (ABC), recently proposed population metaheuristic. These methods were selected owing to their good results for various optimization problems in the literature. Computational experiments using 600 FJS instances are carried out to allow comparisons between the resolution methods. The results show that exploiting the characteristics of the problem allows one of the proposed priority rules to exceed the best literature rule in about 81% of instances. Metaheuristics ILS, GRASP and ABC achieve more than 31% improvement over the initial solutions and obtain an average tardiness only 2.24% higher than the optimal solutions. Modifications in metaheuristics are proposed to obtain even more significant improvements without increased execution time. Additionally, a version called Disassembly and Assembly FSJ (DAFJS) is studied and the experiments performed with a set of 150 instances also indicate good performance of the methods developed.

Pour la résolution de problèmes d’ordonnancement d’ateliers de type flow-shop en industries pharmaceutiques et d’ateliers de type job-shop flexible, deux méthodes d’optimisation ont été développées : une méthode utilisant les algorithmes génétiques dotés d’un nouveau codage proposé et une méthode d’optimisation par essaim particulaire modifiée pour être exploitée dans le cas discret. Les critères retenus dans le cas de lignes de conditionnement considérées sont la minimisation des coûts de production ainsi que des coûts de non utilisation des machines pour les problèmes multi-objectifs relatifs aux industries pharmaceutiques et la minimisation du Makespan pour les problèmes mono-objectif des ateliers job-shop flexibles.Ces méthodes ont été appliquées à divers exemples d’ateliers de complexités distinctes pour illustrer leur mise en œuvre. L’étude comparative des résultats ainsi obtenus a montré que la méthode basée sur l’optimisation par essaim particulaire est plus efficace que celle des algorithmes génétiques, en termes de rapidité de la convergence et de l’approche de la solution optimale / For flexible job-shop and pharmaceutical flow-shop scheduling problems resolution, two optimization methods are considered: a genetic algorithm one using a new proposed coding and a particle swarm optimization one modified in order to be used in discrete cases.The criteria retained for the considered packaging lines in pharmaceutical industries multi-objective problems are production cost minimization and total stopping cost minimization. For the flexible job-shop scheduling problems treated, the criterion taken into account is Makespan minimization.These two methods have been applied to various work-shops with distinct complexities to show their efficiency.After comparison of these methods, the obtained results allowed us to notice the efficiency of the based particle swarm optimization method in terms of convergence and reaching optimal solution

O ambiente de produção abordado neste trabalho é o Job Shop Flexível (JSF), uma generalização do Job Shop (JS). O problema de programação de tarefas, ou jobs, no ambiente JS é classificado por Garey; Johnson e Sethi (1976) como NP-Difícil e o JSF é, no mínimo, tão difícil quanto o JS. O JSF é composto por um conjunto de jobs, cada qual constituído por operações. Cada operação deve ser processada individualmente, sem interrupção, em uma única máquina de um subconjunto de máquinas habilitadas. O principal critério de desempenho considerado é a minimização dos atrasos dos jobs. São apresentados modelos de Programação Linear Inteira Mista (PLIM) para minimizar o atraso total e o instante de término da última operação, o makespan. São propostas novas regras de prioridade dos jobs, além de adaptações de regras da literatura. Tais regras são utilizadas por heurísticas construtivas e são aliadas a estratégias cujo objetivo é explorar características específicas do JSF. Visando aprimorar as soluções inicialmente obtidas, são propostas buscas locais e outros mecanismos de melhoria utilizados no desenvolvimento de três meta-heurísticas de diferentes categorias. Essas meta-heurísticas são: Iterated Local Search (ILS), classificada como meta-heurística de trajetória; Greedy Randomized Adaptive Search (GRASP), meta-heurística construtiva; e Artificial Bee Colony (ABC), meta-heurística populacional recentemente proposta. Esses métodos foram selecionados por alcançarem bons resultados para diversos problemas de otimização da literatura. São realizados experimentos computacionais com 600 instâncias do JSF, permitindo comparações entre os métodos de resolução. Os resultados mostram que explorar as características do problema permite que uma das regras de prioridade propostas supere a melhor regra da literatura em 81% das instâncias. As meta-heurísticas ILS, GRASP e ABC chegam a conseguir mais de 31% de melhoria sobre as soluções iniciais e a obter atrasos, em média, somente 2,24% superiores aos das soluções ótimas. Também são propostas modificações nas meta-heurísticas que permitem obter melhorias ainda mais expressivas sem aumento do tempo de execução. Adicionalmente é estudada uma versão do JSF com operações de Montagem e Desmontagem (JSFMD) e os experimentos realizados com um conjunto de 150 instâncias também indicam o bom desempenho dos métodos desenvolvidos. / The production environment addressed herein is the Flexible Job Shop (FJS), a generalization of the Job Shop (JS). In the JS environment, the jobs scheduling problem is classified by Garey; Johnson and Sethi (1976) as NP-Hard and the FJS is at least as difficult as the JS. FJS is composed of a set of jobs, each consisting of operations. Each operation must be processed individually, without interruption, in a single machine of a subset of enabled machines. The main performance criterion is minimizing the jobs tardiness. Mixed Integer Linear Programming (MILP) models are presented. These models minimize the total tardiness and the completion time of the last operation, makespan. New priority rules of jobs are proposed, as well as adaptations of rules from the literature. These rules are used by constructive heuristics and are combined with strategies aimed at exploiting specific characteristics of FSJ. In order to improve the solutions initially obtained, local searches and other improvement mechanisms are proposed and used in the development of metaheuristics of three different categories. These metaheuristics are: Iterated Local Search (ILS), classified as trajectory metaheuristic; Greedy Randomized Adaptive Search (GRASP), constructive metaheuristic, and Artificial Bee Colony (ABC), recently proposed population metaheuristic. These methods were selected owing to their good results for various optimization problems in the literature. Computational experiments using 600 FJS instances are carried out to allow comparisons between the resolution methods. The results show that exploiting the characteristics of the problem allows one of the proposed priority rules to exceed the best literature rule in about 81% of instances. Metaheuristics ILS, GRASP and ABC achieve more than 31% improvement over the initial solutions and obtain an average tardiness only 2.24% higher than the optimal solutions. Modifications in metaheuristics are proposed to obtain even more significant improvements without increased execution time. Additionally, a version called Disassembly and Assembly FSJ (DAFJS) is studied and the experiments performed with a set of 150 instances also indicate good performance of the methods developed.