The purpose of this project is to explore the FBG (Fiber Bragg Grating) technology and create a force sensor. The result can be used as a basis for further projects.The project starts with force and strain measurements. The project then evolves to incorporate multiple FBG sensors. An uncommon method of writing the FBG withcoating is tested, which results in a FBG with most of the coating left.The result is a multi-FBG sensor. And even though the individual FBG is not linear the sum shows fantastic linearity with R-square of 0.99999. The change in wavelength is 1328pm/N. A common issue in the strain measurement is discussed and proof is provided. This shows that the reference value of the FBG is 1.12pm/μstrain instead of 1.21pm/μstrain. This is important if the FBG is mounted in a structure, because then the material proprieties will be dominating. Another result is that the peaks of Fabry Perot grating pair are linear but with different coecients.

Abstract In the world where every sector of industrial manufacturing is being converted toautomated systems, surface finishing processes like sanding and polishing seem to lag.This phenomenon is not surprising as these processes are complex to optimize. Therehave been projects going on with the support of European Commission to findsolutions under SYMPLEXITY (Symbiotic Human-Robot Solutions for ComplexSurface Finishing Operations). One of the projects in under this include poliMATIC(Automated Polishing for the European Tooling Industry). Halmstad University isinvolved in doing projects. This project took a portion of this study in aim to understand a foam material’s behavior used for sanding tool at the tip of a robotic arm. This is studied using a forcemeasurement system developed at Halmstad University. The project has two sectionsand starts with one; Understanding the force measurement system and upgrading innecessary ways. Two; studying how the foam material compressive hardness propertyis affected when the material is fit with sandpaper for sanding operation using theforce measurement system. The study finally revealed how the combination of thefoam with sandpaper affects the robustness of the material, and significantlyimproved the output of the system with by reducing the noise level with 40%.

Several sensor technologies have been developed and experimented over the last few decades to cater various needs of medical diagnostics. Among these, fiber optic sensors, in particular, Fiber Bragg Grating (FBG) based sensors have attracted considerable attention due to their inherent advantages such electrical passiveness, immunity to Electro Magnetic Interference (EMI), chemical inertness, etc. The present research work focuses on design, development and validation of FBG sensor based devices for measurement of certain healthcare parameters in the context of foot function/gait cycle, cardiac and breathing activity, nostril dominance, hand grip/wrist angle force function, etc. The experimental work presented here emphasizes on the effectiveness and competitiveness of the FBG devices developed, in comparison with standard tools such as Accelerometer, Load cell, Electronic Stethoscope, Electromyogram and Dynamometer. In the field of human balance, stability and geriatrics, two independent FBG devices namely, Fiber Bragg Grating based Stability Assessment Device (FBGSAD) and Optical Sensor Ground Reaction Force measurement Platform (OSGRFP) have been designed, developed and experimented for postural stability assessment and gait analysis respectively. The result of these studies have significant implications in understanding of the mechanism of plantar strain distribution, identifying issues in gait cycles, detecting foot function discrepancies, identifying individuals who are susceptible to falls and to qualify subjects for balance and stability. In the field of ergonomic assessment, Fiber Braggs Grating based Hand Grip Device (FBGHGD) is designed and developed for the measurement of hand grip force which helps in the understanding of several important biomechanical aspects such as neuromuscular system function, overall upper-limb strength, vertebral fracture, skeletal muscle function, prediction of disability, incapacity, mortality and bone mass density (forearm, skeletal sites, spine, hip etc.). Further as an extension of this work, the FBGHGD is used for measurement of force generated by the wrist in different positions of the flexion and extension which relates to the wrist muscle activity and its enactment. In the field of cardiac activity monitoring, a novel, in-vivo, non-invasive and portable device named Fiber Bragg Grating based Heart Beat Device (FBGHBD) is developed for the simultaneous measurement of respiratory and cardiac activities. The work involves designing FBGHBD, validating its performance against traditional diagnostic systems like electronic stethoscope, exploration of its clinical relevance and the usage of FBGHBD in studies involving normal persons and patients with myocardial infarction. The unique design of FBGHBD provides critical information such as nascent morphology of cardiac and breathing activity, heart rate variability, heart beat rhythm, etc., which can assist in early clinical diagnosis of many conditions associated to heart and lung malfunctioning. Further, the scope of this work extends towards evaluating several signal processing algorithms and demonstrating a suitable signal processing architecture for real-time extraction of heart beat and respiratory rates along with its nascent morphologies for critical health care application. In the area of breath monitoring, a Nostril Pressure and Temperature Device (NPTD) is designed and developed which aims at simultaneous, accurate and real-time measurement of nostril air flow pressure and temperature to aid in clinical diagnosis of nasal dysfunction and associated nose disorders. The results of NPTD can offer certain vital features like breathing pattern, respiratory rate, changes in individual nostril temperature/pressure, nostrils dominance, body core temperature etc., which can assist in early clinical diagnosis of breathing problems associated with heart, brain and lung malfunctioning. Since the research work in this thesis involve experiments engaging human subjects, necessary approvals from the ethical committee is obtained before the experiments and required ethical procedures are followed during all the experimental trials.

Als Werkzeuge der virtuellen Ergonomie dienen arbeitswissenschaftliche digitale Menschmodelle zur ergonomischen Gestaltung von Produkten und Arbeitsplätzen. Hohen Weiterentwicklungsbedarf bestimmen ihre Anwender vor allem für die integrierten Kraftanalysen. Eine Möglichkeit zur gelenkwinkel- und kraftrichtungsabhängigen Berechnung statischer Aktionskräfte ohne komplexe Muskelmodellierung basiert auf Muskelmomenten, welche in Maximalmomentkörpern modelliert werden. Die Arbeit schildert und diskutiert detailliert die Berechnung solcher Maximalmomentkörper am rechten Oberarm. Zwei separate Studien ermöglichen die Erstellung und Evaluierung. Im Rahmen der ersten Studie werden maximale Muskelmomente der Hauptbewegungen von Ellenbogen und Schulter in Abhängigkeit der Gelenkwinkelstellungen erfasst und in Polynomen interpoliert. Durch diese gelenkwinkelabhängigen Momente können die Maximalmomentkörper modelliert werden. Im Rahmen der zweiten Studie werden wirkenden Muskelmomente mit den prognostizierten verglichen. Die Ergebnisse zeigen, dass die Maximalmomentkörper die wirkenden Muskelmomente bei maximalen Kraftaufbringungen im Mittel auf etwa 2 % genau vorhersagen, wobei einen Streubereich von etwa 50 % zu beachten ist. Der Streubereich ist dabei durch eine kritische Diskussion erklärbar und unter anderem den psychophysischen Verfahren einer Maximalkraftmessung zurechenbar. / Digital human models as tools of virtual ergonomics serve for the design of products and workplaces. High demands for further development determine their users, for the integrated force analyzes. One way to calculate joint-angle- and force-direction-dependent static forces without complex muscle modeling is based on muscle torques, which are modeled in maximum torque bodies known as “M-Potatos”. This work describes and discusses the calculation of such maximum torque bodies for the right upper arm. Two separate studies allow the preparation and evaluation. The first study explore the maximum muscle torques within the main movement directions of the elbow and shoulder and interpolate them as polynomials of the joint angle position. With these polynomials, the maximum torque bodies can be modeled. The second study compared effective muscle torques with those predicted. The results show that the maximum torque bodies predict the effective muscle moments at maximum isometric force application on average at about 2%, with a range of about 50% to be considered. The range can be explained by a critical discussion and, among other things, attributable to the psychophysical method of a maximum force measurement.

Measuring lower limb strength and symmetry is a common practice in elite sports to determine the return to sports point in time during rehabilitation, and this information could be useful for amateur athletes too. However, the devices used for this are highly sophisticated and hardly accessible. The aim of this project is to devise an affordable system for lower limb strength measurement which can be integrated with a common training system, to make this type of information widely available. The system is built up on a flywheel-based leg extension machine (LegExx by Exxentric AB) that allows quadriceps training at maximal force in concentric and eccentric contraction. Inexpensive standard components and software were used for prototyping. The parameters of interest were angular velocity of extension/flexion in the knee and force applied by the athlete. In the first step, evaluation was limited to the concentric phase of movement. Angular velocity and leg position was measured with a gyroscope sensor (Movesense by Suunto). For force measurement, two approaches were tested: In prototype A, the tension of the drive belt, which ultimately puts the flywheel into rotation, was measured with a sensor for tensile forces (Tindeq Progressor 300). In prototype B, a more direct measurement was used, with force sensors mounted under the contact point of the athlete’s shank with the swing beam of the LegExx. Sensor data were transmitted via Bluetooth to a mobile device or a laptop and displayed graphically after synchronization of the data streams. Force values were converted to torque using inverse kinematics to make the two prototypes comparable. The first prototypes were shown to be workable and yielded similar readings for concentric peak torque, with realistic wave forms in the graphical display. Comparison with results of a gold standard isokinetic dynamometer revealed, however, major discrepancies mainly regarding the absolute torque values. Oscillation in the belt system were identified as an issue in prototype A, while cross talk between sensors and vulnerability to leg placement occurred in prototype B. However, these issues are not insurmountable, and it is suggested to proceed with the development of prototype B, as it has the advantage of simultaneous measurement and direct comparison of both legs. / Att mäta styrka och symmetri i nedre extremiteterna är vanligt inom elitidrott för att avgöra när man kan återgå till idrottsutövning under rehabiliteringen, och denna information kan vara användbar även för amatöridrottare. De apparater som används för detta är dock mycket sofistikerade och svårtillgängliga. Syftet med detta projekt är att utforma ett prisvärt system för mätning av styrkan i nedre extremiteterna som kan integreras med ett vanligt träningssystem, för att göra denna typ av information allmänt tillgänglig. Systemet är uppbyggt på en svänghjulsbaserad benspark maskin (LegExx från Exxentric AB) som möjliggör quadriceps träning vid maximal kraft i koncentrisk och excentrisk kontraktion. Kostnadseffektiva standardkomponenter och mjukvara användes för prototypframställning. De parametrar som var av intresse var vinkelhastighet för utsträckning- /böjning i knäet och den kraft som utövades av idrottaren. I det första steget begränsades utvärderingen till rörelsens koncentriska fas. Vinkelhastighet och benposition mättes med en gyroskopisk sensor (Movesense från Suunto). För kraftmätning testades två tillvägagångssätt: I prototyp A mättes dragkraften i drivremmen, som i slutändan sätter svänghjulet i rotation, med en sensor för dragkrafter (Tindeq Progressor 300). I prototyp B användes en mer direkt mätning med kraftsensorer som monterades under kontaktpunkten mellan idrottsutövarens smalben och LegExx:s svängbalk. Sensordata överfördes via Bluetooth till en mobil enhet eller en bärbar dator och visades grafiskt efter synkronisering av dataströmmarna. Kraftvärden omvandlades till vridmoment med hjälp av invers kinematik för att göra de två prototyperna jämförbara. De första prototyperna visade sig fungera och gav liknande mätningar för koncentriskt toppmoment, med realistiska vågformer i den grafiska displayen. En jämförelse med resultaten från en isokinetisk dynamometer med guldstandard visade dock på stora skillnader, främst när det gäller de absoluta vridmomentvärdena. Oscillation i bältesystemet identifierades som ett problem i prototyp A, medan överkoppling mellan sensorer och känslighet för benplacering förekom i prototyp B. Dessa problem är dock inte oöverstigliga, och det föreslås att man fortsätter att utveckla prototyp B, eftersom den har fördelen av samtidig mätning och direkt jämförelse av båda benen.

The diploma thesis is focused on machining using the ball-end shank mill. Content of the preliminary part of the work is a shank mill characteristic and a consequent part shows a splitting of ball-end milling cutters, its application, the cutting tool geometry and a characteristic signs of machining. The cutting force model of the ball-end mill is presented as well. A part of proposed model is the conversion of the resultant force too. Practical part is aimed at cutting force analysis of the ball-end mill and the main purpose of this part is a quantification of the cutting force for different work piece tilt angles while milling is performed.