The objective of current study was to numerically investigate the flow and heat transfer characteristics in a stationary one pass rectangular channel (AR=4:1) with circular and elliptical pin fin arrays. Two types of elliptical pin fins (a SEF and an N fin whose minor axis length is equal to the diameter of the circular fin) were used. The analysis was performed with an array of six rows of staggered pin fins in the streamwise direction for Reynolds numbers (Re) of 10,000, 20,000, 30,000, 40,000 and 50,000. 3-D, steady simulations were performed using the low Reynolds number k-omega SST turbulence model in the FLUENT CFD code. The data predicted by the current numerical model showed favorable agreement with the experiments in the validation study. It was observed that SEF array produces minimum pressure loss and the highest thermal performance. It was also observed that N fin array produces minimum hot spots and the highest channel averaged Nusselt number ratio values.

The aim of the present thesis was to study the heat flows in the blast furnace hearth lining by experimental measurements and numerical modeling. Thermocouple data from an operating furnace have been used throughout the work, to verify results and to develop methodologies to use the results in further studies. The hearth lining were divided into two zones based on the thermocouple readings: a region with regular temperature variations due to the tapping of the furnace, and another region with slow temperature variations. In an experimental study, the temperatures of the outer surfaces of the wall and bottom were measured and compared with lining temperature measured by thermocouples. Expressions to describe the outer surface temperature profiles were derived and used as input in a two-dimensional steady state heat transfer model. The aim of the study was to predict the lining temperature profiles in the region subjected to slow temperature variations. The methodology to calculate a steady state lining temperature profile was used as input to a three-dimensional model. The aim of the three-dimensional model was primarily to study the region with dynamic lining temperature variations caused by regular tappings. The study revealed that the replacement of original lining with tap clay has an effect when simulating the quasi-stationary temperature variations in the lining. The study initiated a more detailed study of the taphole region and the size and shape of the tap clay layer profile. It was concluded, that in order to make a more accurate heat transfer model of the blast furnace hearth, the presence of a skull build-up below the taphole, erosion above the taphole and the bath level variations must to be taken into consideration. / QC 20100706

Geothermal energy is an energy source with potential to supply mankind with both heat and electricity in nearly unlimited amounts. Despite this potential geothermal energy is not often considered in the general energy debate, often due to the perception that it is a margin energy source bound to a few locations with favorable geological conditions. Today, new technology and system concepts are under development with the potential to extract geothermal energy almost anywhere at commercial rates. The goal of these new technologies is the same, to harness the heat stored in the crystalline bedrock available all over the world at sufficient depth. To achieve this goal two major problems need to be solved: (1) access to the depths where the heat resource is located and (2) creation of heat transferring surfaces and fluid circulation paths for energy extraction. In this thesis a novel concept and method for both access and extraction of geothermal energy is investigated. The concept investigated is based on the earlier suggested idea of using a main access shaft instead of conventional surface drilling to access the geothermal resource, and the idea of using mechanically constructed 'artificial fractures' instead of the commonly used hydraulic fracturing process for creation of heat extraction systems. In this thesis a specific method for construction of such suggested mechanically constructed heat transfer surfaces is investigated. The method investigated is the use of diamond wire cutting technology, commonly used in stone quarries. To examine the concept two heat transfer models were created to represent the energy extraction system: an analytical model based on previous research and a numerical model developed in a finite element analysis software. The models were used to assess the energy production potential of the extraction system. To assess the construction cost two cost models were developed to represent the mechanical construction method. By comparison of the energy production potential results from the heat transfer models with the cost results from the construction models a basic assessment of the heat extraction system was made. The calculations presented in this thesis indicate that basic conditions for economic feasibility could exist for the investigated heat extraction system.

Hard x-ray free-electron lasers are novel sources of coherent x-rays with unprecedented brightness and very short pulses. The radiation from these sources enables a wide range of new experiments that were not possible with previous x-ray sources. Many of these experiments require the possibility to focus the intense x-ray beam onto small samples. This Thesis investigates the possibility to use diffractive zone plate optics to focus the radiation from hard x-ray free-electron lasers. The challenge for any optical element at free-electron laser sources is that the intensity in a single short pulses is high enough to potentially damage the optics. This is especially troublesome for zone plates, which are typically made of high Z elements that absorb a large part of the incident radiation. The first part of the Thesis is dedicated to simulations, where the temperature behavior of zone plates exposed to hard x-ray free-electron laser radiation is investigated. It is found that the temperature increase in a single pulse is several hundred Kelvin but still below the melting point of classical zone plate materials, such as gold, tungsten, and iridium. Even though the temperature increases are not high enough to melt a zone plate it is possible that stresses and strains caused by thermal expansion can damage the zone plate. This is first investigated in an experiment where tungsten gratings on diamond substrates are heated to high temperatures by a pulsed visible laser. It is found that the gratings are not damaged by the expected temperature fluctuations at free-electron lasers. Finally, a set of tungsten zone plates are tested at the Linac Coherent Light Source where they are exposed to a large number of pulses at varying fluence levels in a prefocused beam. Damage is only observed at fluence levels above those typically found in an unfocused x-ray free-electron laser beam. At higher fluences an alternative is to use a diamond zone plate, which has significantly less absorption and should be able to survive much higher fluence. Damage in diamond structures is investigated during the same experiment, but due to a remaining tungsten etch mask on top of the diamond the results are difficult to interpret. Additionally, we also demonstrate how the classical Ronchi test can be used to measure aberrations in focusing optics at an x-ray free-electron laser in a single pulse. The main result of this Thesis is that tungsten zone plates on diamond substrates can be used at hard x-ray free-electron laser sources. / <p>QC 20130514</p>

Absorption space-conditioning systems are environmentally benign alternatives to vapor compression systems and have the capability of being driven by waste heat. However, a lack of practically feasible and economically viable compact heat and mass exchangers is a major limitation in the success of this technology. The viability of the absorption cycle depends upon the performance of the absorber, which experiences large heat and mass transfer resistances due to adverse temperature and concentration gradients during the phase change of the binary mixture working fluid, resulting in large overall component sizes. Understanding of the coupled heat and mass transfer during binary fluid mixture absorption at the microscales is critical for the miniaturization of these components, which will enable broad implementation of this technology. The proposed study aims to achieve this by investigating ammonia-water absorption for two distinct flow configurations: external falling films and internal convective flows. For the falling-film absorption case, ammonia-water solution flows around an array of small diameter coolant tubes while absorbing vapor. This absorber is installed in a test facility comprising all components of a single-effect absorption chiller to provide realistic operating conditions at the absorber. Local temperature, pressure, and flow measurements will be taken over a wide range of operating conditions and analyzed to develop a heat and mass transfer model for falling-film ammonia-water absorption. A microscale convective flow absorber will also be investigated. This absorber consists of an array of parallel, aligned alternating shims with integral microscale features, enclosed between cover plates. These microscale features facilitate flow of various fluid streams and the associated heat and mass transfer. The use of microchannels induces high heat and mass transfer rates without any active or passive surface enhancement. The microscale absorber for small-scale applications will be evaluated over a wide range of operating conditions on a single-effect absorption heat pump breadboard test facility. The study will conclude with a comparison of the two flow configurations for absorption, with recommendations for their application in future miniaturization efforts

The heat dissipation and thermal performance of ventilated brake discs strongly depends on the aerodynamic characteristics of the air flow through the rotor passages. In this thesis, the thermal convection is analyzed using an analytical method, and the velocity distribution, temperature contours and Nusselt number are determined. Then numerical models for different rotors, pillar post rotors and vane rotors are generated and numerical simulations are conducted to determine the desired parameters. To analyze more realistic vane and pillar post rotor models, commercial CFD software packages, Fluent and Gambit, are used to simulate the heat flux rate, air flow rate, velocity distributions, temperature contours, and pressure distributions inside the rotors. Furthermore, sensitivity studies have been performed, to determine the effects of a different number of vanes or pillar posts, inner and outer radii and various angles of vanes. To automate the tedious and repetitive design process of the disc rotor, a design synthesis framework, iSIGHT, is used to integrate the geometrical modeling using GAMBIT and numerical simulations based on FLUENT. Through this integrated design synthesis process, the disc rotor geometrical optimization is performed using design of experiment studies. / UOIT

The Marnoch heat engine (MHE) is a new type of power generation device that is under research and development at the University of Ontario Institute of Technology. In this thesis, the transient heat transfer behaviour of the source heat exchanger of the Marnoch heat engine is studied, and its operation for laminar and turbulent flows is modelled. The temperature variations of the working fluid, the heating fluid and the wall, are calculated. The temperature distribution of the fluids and the wall over the length of the heat exchanger is also calculated. It is found that the temperature of the working fluid rises sharply to a peak and then gradually decreases. The wall temperature decreases exponentially, and the temperature of the heating fluid falls sharply, and then gradually decreases. A base model for the step change in the mass flow of the working fluid is developed and compared against past works for the purpose of validation. / UOIT

A large set of experimental data, obtained in Russia, was analyzed and a new heat-transfer correlation for supercritical water was developed. This experimental dataset was obtained within conditions similar to those for proposed SuperCritical Water-cooled nuclear Reactor (SCWR) concepts. Thus, this new correlation, for forced convective heat transfer in the normal heat-transfer regime, can be used for preliminary heat-transfer calculations in SCWR fuel channels. It has demonstrated a good fit for Heat Transfer Coefficient (HTC) values (±25%) and for wall temperature calculations (±15) for the analyzed dataset. This correlation can be used for supercritical water heat exchangers linked to indirectcycle concepts and the co-generation of hydrogen, for future comparisons with other independent datasets, with bundle data, as the reference case, for the verification of computer codes for SCWR core thermalhydraulics and for the verification of scaling parameters between water and modeling fluids. / UOIT

Two new mechanisms of droplet splashing and breakup during impact have been identified and analyzed. One is the internal rupture of spreading droplet film through formation of holes, and the other is the splashing of droplet due to its freezing during spreading. The mechanism of film rupture was investigated by two different methods. In the first method, circular water films were produced by directing a 1 mm diameter water jet onto a flat, horizontal plate for 10 ms. In the second method, films were produced by making 0.6 mm water droplets impact a solid surface mounted on the rim of a rotating flywheel. Substrate wettability was varied over a wide range, including superhydrophobic. In both cases, the tendency to film rupture first increased and then decreased with contact angle. A thermodynamic stability analysis predicted this behavior by showing that films would be stable at very small or very large contact angle, but unstable in between. Film rupture was also found to be promoted by increasing surface roughness or decreasing film thickness. To study the effect of solidification, the impact of molten tin droplets (0.6 mm diameter) on solid surfaces was observed for a range of impact velocities (10 to 30 m/s), substrate temperatures (25 to 200°C) and substrate materials (stainless steel, aluminum and glass) using the rotating flywheel apparatus. Droplets splashed extensively on a cold surface but on a hot surface there was no splashing. Splashing could be completely suppressed by either increasing the substrate temperature or reducing its thermal diffusivity. An analytical model was developed to predict this splashing behavior. The above two theories of freezing-induced splashing and film rupture were combined to predict the morphology of splats typically observed in a thermal spray process. A dimensionless solidification parameter, which takes into account factors such as the droplet diameter and velocity, substrate temperature, splat and substrate thermophysical properties, and thermal contact resistance between the two, was developed. Predictions from the model were compared with a wide range of experimental data and found to agree well.

The effects on heat transfer of piston crown surface finish and use of a metal based thermal barrier coating (TBC) on the piston crown were studied in an SI engine. Measured engine parameters such as power, fuel consumption, emissions and cylinder pressure were used to identify the effects of the coating and its surface finish. Two piston coatings were tested: a baseline copper coating and a metal TBC. Reducing surface roughness of both coatings increased in-cylinder temperature and pressure as a result of reduced heat transfer through the piston crown. These increases resulted in small improvements in both power and fuel consumption, while also having measurable effect on emissions. Oxides of nitrogen emissions were increased while total hydrocarbon emissions were decreased. Improvements attributed to the TBC were found to be small, but statistically significant. At an equivalent surface finish, the TBC performed better than the baseline copper finish.