abstract: Aluminum alloys are ubiquitously used in almost all structural applications due to their high strength-to-weight ratio. Their superior mechanical performance can be attributed to complex dispersions of nanoscale intermetallic particles that precipitate out from the alloy’s solid solution and offer resistance to deformation. Although they have been extensively investigated in the last century, the traditional approaches employed in the past haven’t rendered an authoritative microstructural understanding in such materials. The effect of the precipitates’ inherent complex morphology and their three-dimensional (3D) spatial distribution on evolution and deformation behavior have often been precluded. In this study, for the first time, synchrotron-based hard X-ray nano-tomography has been implemented in Al-Cu alloys to measure growth kinetics of different nanoscale phases in 3D and reveal mechanistic insights behind some of the observed novel phase transformation reactions occurring at high temperatures. The experimental results were reconciled with coarsening models from the LSW theory to an unprecedented extent, thereby establishing a new paradigm for thermodynamic analysis of precipitate assemblies. By using a unique correlative approach, a non-destructive means of estimating precipitation-strengthening in such alloys has been introduced. Limitations of using existing mechanical strengthening models in such alloys have been discussed and a means to quantify individual contributions from different strengthening mechanisms has been established. The current rapid pace of technological progress necessitates the demand for more resilient and high-performance alloys. To achieve this, a thorough understanding of the relationships between material properties and its structure is indispensable. To establish this correlation and achieve desired properties from structural alloys, microstructural response to mechanical stimuli needs to be understood in three-dimensions (3D). To that effect, in situ tests were conducted at the synchrotron (Advanced Photon Source) using Transmission X-Ray Microscopy as well as in a scanning electron microscope (SEM) to study real-time damage evolution in such alloys. Findings of precipitate size-dependent transition in deformation behavior from these tests have inspired a novel resilient aluminum alloy design. / Dissertation/Thesis / Doctoral Dissertation Materials Science and Engineering 2017

L'alliage d'aluminium 6061-T6 a été retenu pour la fabrication du caisson-coeur du futur réacteur expérimental Jules Horowitz (RJH). L'objectif de cette thèse est de comprendre et modéliser le comportement et l'endommagement de cet alliage en traction et en ténacité, ainsi que l'origine de l'anisotropie d'endommagement. Il s'agit de faire le lien entre la microstructure et l'endommagement du matériau à l'aide d'une approche micromécanique. Pour ce faire, la microstructure de l'alliage, la structure granulaire et es précipités grossiers ont été caractérisés en utilisant des analyses surfaciques (Microscopie Électronique à Balayage) et volumiques (tomographie/laminographie X). Le mécanisme d'endommagement a été identifié par des essais de traction sous MEB in-situ, des essais de tomographie X ex-situ et des essais de laminographie X in-situ pour différents taux de triaxialité. Ces observations ont notamment permis de montrer que la germination des cavités sur les précipités grossiers de type Mg2Si est plus précoce que sur les intermétalliques au fer. Le scénario identifié et les grandeurs mesurées ont ensuite permis de développer un modèle d'endommagement couplé, basé sur l'approche locale de la rupture, de type GTN intégrant la germination, la croissance et la coalescence des cavités. Le lien entre l'anisotropie d'endommagement et de forme/répartition des précipités a pu être montré. Cette anisotropie microstructurale modifie les mécanismes : Pour une sollicitation dans le sens long l'endommagement est majoritairement intergranulaire alors que dans le sens travers on observe un endommagement mixte intergranulaire et intragranulaire. La prise en compte des mesures de l'endommagement dans la simulation a permis d'expliquer l'anisotropie d'endommagement. Ce travail servira de référence pour les études futures qui seront menées sur le matériau irradié. / The AA6061-T6 aluminum alloy was chosen as the material for the core vessel of the future Jules Horowitz testing reactor (JHR). The objective of this thesis is to understand and model the tensile and fracture behavior of the material, as well as the origin of damage anisotropy. A micromechanical approach was used to link the microstructure and mechanical behavior. The microstructure of the alloy was characterized on the surface via Scanning Electron Microscopy and in the 3D volume via synchrotron X-ray tomography and laminography. The damage mechanism was identified by in-situ SEM tensile testing, ex-situ X-ray tomography and in-situ laminography on different levels of triaxiality. The observations have shown that damage nucleated at lower strains on Mg2Si coarse precipitates than on iron rich intermetallics. The identified scenario and the in-situ measurements were then used to develop a coupled GTN damage model incorporating nucleation, growth and coalescence of cavities formed by coarse precipitates. The relationship between the damage and the microstructure anisotropies was explained and simulated.

Compliant suspensions are often used in micromechanical devices and precision mechanisms as substitutes for kinematic joints. While their small-displacement behavior is easily captured in simple formulae, large-displacement behavior requires nonlinear finite element analysis. In this work, we present a method that helps capture the geometrically nonlinear behavior of compliant suspensions using parameterized non-dimensional maps. The maps are created by performing one nonlinear finite element analysis for any one loading condition for one instance of a suspension of a given topology and fixed proportions. These maps help retrieve behavioral information for any other instance of the same suspension with changed size, cross-section dimensions, material, and loading. Such quantities as multi-axial stiffness, maximum stress, natural frequency, etc. ,can be quickly and accurately estimated from the maps. These quantities are non-dimensionalized using suitable factors that include loading, size, cross-section, and material properties. The maps are useful in not only understanding the limits of performance of the topology of a given suspension with fixed proportions but also in design. We have created the maps for 20 different suspensions. Case studies are included to illustrate the effectiveness of the method in microsystem design as well as in precision mechanisms. In particular, the method and 2D plots of non-dimensional kinetoelastic maps provide a comprehensive view of sensitivity, cross-axis sensitivity, linearity, maximum stress, and bandwidth for microsensors and microactuators.

abstract: Ultra High Performance (UHP) cementitious binders are a class of cement-based materials with high strength and ductility, designed for use in precast bridge connections, bridge superstructures, high load-bearing structural members like columns, and in structural repair and strengthening. This dissertation aims to elucidate the chemo-mechanical relationships in complex UHP binders to facilitate better microstructure-based design of these materials and develop machine learning (ML) models to predict their scale-relevant properties from microstructural information.To establish the connection between micromechanical properties and constitutive materials, nanoindentation and scanning electron microscopy experiments are performed on several cementitious pastes. Following Bayesian statistical clustering, mixed reaction products with scattered nanomechanical properties are observed, attributable to the low degree of reaction of the constituent particles, enhanced particle packing, and very low water-to-binder ratio of UHP binders. Relating the phase chemistry to the micromechanical properties, the chemical intensity ratios of Ca/Si and Al/Si are found to be important parameters influencing the incorporation of Al into the C-S-H gel. ML algorithms for classification of cementitious phases are found to require only the intensities of Ca, Si, and Al as inputs to generate accurate predictions for more homogeneous cement pastes. When applied to more complex UHP systems, the overlapping chemical intensities in the three dominant phases – Ultra High Stiffness (UHS), unreacted cementitious replacements, and clinker – led to ML models misidentifying these three phases. Similarly, a reduced amount of data available on the hard and stiff UHS phases prevents accurate ML regression predictions of the microstructural phase stiffness using only chemical information. The use of generic virtual two-phase microstructures coupled with finite element analysis is also adopted to train MLs to predict composite mechanical properties. This approach applied to three different representations of composite materials produces accurate predictions, thus providing an avenue for image-based microstructural characterization of multi-phase composites such UHP binders. This thesis provides insights into the microstructure of the complex, heterogeneous UHP binders and the utilization of big-data methods such as ML to predict their properties. These results are expected to provide means for rational, first-principles design of UHP mixtures. / Dissertation/Thesis / Doctoral Dissertation Engineering 2020

This dissertation, entitled »Control of the morphology of biodegradable polymer blends«, has been running parallel with the grant project »Multiphase biodegradable polymer systems« and it represents a new research direction in the Department of morphology and rheology of polymer materials at the Institute of Macromolecular Chemistry. The main idea was to employ our long-lasting work and experience in the field of morphology control of synthetic polymer blends in the very analogous field of the biodegradable polymer blends. We have chosen three most common, widely used and relatively cheap bio-based polymers - starch, poly(lactic acid) and poly(ε-caprolactone) - in order to investigate how the properties of their blends might be improved if we control the blend morphology in targeted, reproducible and well-defined way from the very beginning. It has been well established that morphology (phase structure, supramolecular structure) is one of the key factors influencing final properties of polymer blends, including mechanical performance, rate of (bio)degradation, gas permeability etc. In this work, numerous preliminary experiments showed that there are two systems in which the morphology control could significantly help in the improving of their end-use properties: PLA/PCL/TiX (where PLA = poly(lactic acid),...

Morphotrope PZT-Keramiken sind Festkörperlösungen aus Bleizirkonat und Bleititanat mit chemischen Zusammensetzungen um die 47% Ti-Anteil. Sie weisen im gepolten Zustand die größten piezoelektrischen Koppelkonstanten auf und sind daher von speziellem Interesse. Zur Vorhersage des Polungszustandes und der Bauteilfestigkeit in komplexen Bauteilen werden elektromechanisch gekoppelte Materialmodelle benötigt. In dieser Arbeit wird ein mikromechanischer Modellansatz aus der Literatur aufgegriffen. Ausgangspunkt ist ein dreidimensionales tetragonales Modell, welches ein repräsentatives Volumenelement des Kornverbundes und ein mikroskopisches Kornmodell vereint. Damit gelingt die Beschreibung der Korninteraktionen infolge unterschiedlicher Polungszustände der Körner. Die Domänenstruktur der Körner wird mittels der Volumenanteile der kristallographischen Varianten dargestellt. Ein vereinfachter Satz an mikroskopischen Materialkonstanten wird anhand experimenteller Daten und theoretischer Betrachtungen aus der Literatur abgeleitet. Die für zwei Lastfälle berechneten makroskopischen Materialantworten zeigen explizit, dass das tetragonale Modell nicht in der Lage ist, das Verhalten morphotroper PZT-Keramiken nachzubilden. Aus diesem Grund wird das Modell im Hinblick auf die besondere kristallographische Struktur morphotroper PZT-Keramiken um eine rhomboedrische Phase in veränderlichen Anteilen erweitert. Die somit berechneten makroskopischen Antworten stimmen sowohl quantitativ als auch qualitativ gut mit experimentellen Ergebnissen überein. Der Einfluss der im Modell berücksichtigten Kristallstruktur auf die makroskopische Materialantwort wird in der Arbeit ausführlich analysiert. / Morphotropic PZT ceramics are solid solutions made of lead zirconate and lead titanate with chemical composition around 47% Ti-content. When poled they possess the greatest piezoelectric coupling constants for which they are of special interest. Predicting the poling condition and the strength in complex devices requires electromechanically coupled material models. Within this work, a micromechanical modelling approach is utilised. Starting point is a three-dimensional tetragonal model, which combines a representative volume element of the grain compound together with a microscopic grain model. This allows the consideration of grain interaction due to different poling conditions of the grains. The domain structure of the grains is captured by volume fractions of the crystallographic variants. A simplified set of microscopic material constants is derived from experimental and theoretical data given in the literature. The macroscopic material response, which is computed for two load cases, shows explicitly that the tetragonal model is not capable of reproducing the behaviour of morphotropic PZT ceramics. Therefore, the model is extended by the rhombohedral phase in varying quantity with view of the specific crystallographic structure of morphotropic PZT ceramics. The so computed macroscopic response shows a quantitatively as well as qualitatively good agreement with experimental results. The effect of the crystallographic structure which is considered within the model on the macroscopic material response is extensively analysed.

<p>  </p> <p>Aluminum (Al) possesses a plenitude of remarkable properties, such as strong corrosion resistance, high thermal and electrical conductivity, and high specific strength. However, Al and its alloys are still remarkably weaker than most high strength steels and susceptible to drastic softening at high temperatures, preventing many applications where its low density would be beneficial. Severe plastic deformation can yield ultra-fine grained Al alloys with similar strengths as steels, although they are highly unstable even at room temperature. Nanotwinned (NT) metals have demonstrated concomitant strength and ductility, enabled by twin boundaries which simultaneously act to inhibit dislocation motion and generate partial dislocations that aid in plasticity. In spite of having a high stacking fault energy, nanotwins have been introduced into Al alloys using transition metal solutes during magnetron sputtering. This thesis aims to explore the impact Zr has on the microstructure, deformation, and thermal stability of nanotwins in NT Al.</p> <p>Our studies identify how Zirconium (Zr) aids in the formation of a significant volume fraction of 9R phase and an abundance of finely spaced incoherent twin boundaries, leading to a maximum hardness of 4.2GPa. They further uncover through <em>in-situ</em> micropillar compression that NT Al-Zr alloys are highly deformable and reach a flow stress of ~1.1GPa. Constant strain rate nanoindentation tests demonstrate the enhanced strain rate sensitivity in NT Al-Zr alloys. Zr is also identified to be a remarkable thermal stabilizer when incorporated into NT Al-Co alloys, with no apparent softening up to 450 °C (0.78 T­m). The influence of substrate texture on nanotwinned Al-Zr alloys microstructure was also thoroughly explored.</p>

No description available.

Roads are subjected to mechanical loads from the traffic as well as deteriorating mechanisms originating from the surrounding environment and climate. The damage arising is particularly severe during the winter season, when for example raveling, pot holes and cracks can emerge on the surfaces of asphaltic roads. These winter related damages are difficult to characterize and predict, partly due to the complexity of the asphalt material and partly since they cannot be linked to one single phenomenon but several, such as the (long term) existence of moisture, frost damage and frost heave, low temperature cracking and the embrittlement of the mastic at low temperatures. Further adding to the complexity is the combination of these phenomena which may accelerate the emergence and evolution of the damage mechanisms. This licentiate research project is mainly focusing on the emergence and development of frost damage in the asphalt layer but will include the effect of other damage mechanisms in its continuation. The goal of the project is to develop a multiscale model able to predict the damage development in an asphalt pavement during a desired period of time, to enhance maintenance predictions as well as pavement design choices. This licentiate thesis is the first part of this project and aims to lay the foundation of the multiscale model. To achieve this, a micromechanical model of frost damage in asphalt mixtures has been developed. This model couples the moisture and mechanical damage happening on the short and long term, caused by the infiltration of moisture and the expansion of water turning into ice during temperature drops. Both possible adhesive damage in the mastic-aggregate interface and cohesive damage in the mastic is included. In addition to the developed micromechanical model, this thesis presents the overall concept for the formulation of the multiscale model as well as discusses about its motivations and advantages. / Vägar utsätts både för mekaniska laster från trafiken som kör på vägen samt för nedbrytande mekanismer härstammande från den omgivande miljön och klimatet. Skadorna som uppstår är särskilt stora under vintern, då till exempel stensläpp, potthål och sprickor kan uppstå på ytan av asfalterade vägar. Dessa vinterrelaterade skador är svåra att karakterisera och förutsäga, delvis på grund av det komplexa beteendet hos asfalt och delvis eftersom de inte härstammar från enbart ett fenomen utan flera, såsom existensen av fukt i asfalten (på lång sikt), frostskador, tjällyft, sprickbildning på grund av låg temperatur samt försprödningen av asfalt som sker vid låga temperaturer. Vidare påverkar dessa skademekanismer varandra vilket kan accelerera skadebildningen och utvecklingen, vilket ytterligare ökar komplexiteten. Detta licentiatforskningsprojekt fokuserar till största delen på uppkomsten och utvecklingen av frostskador men kommer även inkludera effekten av andra skademekanismer i dess fortsättning. Målet med detta forskningsprojekt är att utveckla en multiskalemodell som kan förutspå skadeutvecklingen i en asfaltsväg under en önskad tidsperiod, för att förbättra både underhållsprognoser samt designval. Denna licentiatuppsats är den första delen i detta projekt och syftar till att lägga grunden till multiskalemodellen. För att uppnå detta har en mikromekanisk modell av frostskador i asfalt utvecklats. Denna modell kopplar ihop fuktskadan och den mekaniska skadan som sker både på kort och lång sikt, orsakad av infiltrationen av fukt och expansionen av vatten som omvandlas till is vid sjunkande temperatur. Modellen inkluderar de möjliga skadorna som uppstår i både mastics och gränsskiktet mellan mastics och stenmaterialet. Utöver den utvecklade mikromekaniska modellen presenterar denna uppsats det övergripande konceptet för formuleringen av multiskalemodellen samt diskuterar dess motivering och fördelar. / <p>QC20190515</p>

This thesis was most concerned with the mechanical response to irradiation of two in-house produced oxide dispersion strengthened (ODS) steels and two non-ODS coun- terparts. The steels, manufactured by Dr. M. J. Gorley (University of Oxford), were me- chanically alloyed from gas-atomised Fe-14Cr-3W-0.2Ti, with the addition of 0.25Y₂O₃ powder in the case of the ODS variants. The powders were hot isostatic pressed at consolidation temperatures of 950 &deg;C and 1150 &deg;C. The four steels were designated 14WT 950 (non-ODS), 14YWT 950 (ODS), 14WT 1150 (non-ODS) and 14YWT 1150 (ODS), and were used in the as-produced condition. Initially, the macroscale elastic modulus and yield stress were determined using a four-point flexure test, employing digital image correlation (DIC) as a strain gauge. The microcantilever size eects were then characterised, and it was determined that the yield stress signicantly diverged from macroscale values at microcantilever beam depths of &LT; 4.5 &mu;m. Using knowledge of this, the in-house produced alloys were irradiated with 2 MeV protons at the Surrey Ion Beam Centre (University of Surrey, UK) to a displacement damage of &Tilde; 0.02 dpa and 0.2 dpa (Bragg peak). This was to produce a deep irradiated layer for the fabrication of large microcantilevers with reduced size effects. The cross-sectional surface of the irradiated layer was then exposed and inclined linear arrays of 250 nm deep indents were placed across the damage prole. 14WT 1150 (non-ODS) revealed a clear proton damage prole in plots of hardness against irradiation depth, 14WT 950 (non-ODS) also showed modest hardening in the region of the Bragg peak. No appreciable hardening was observed in either 14YWT specimens, attributed to the fine dispersion of nanoscale oxides providing a high number density of defect sink sites. However, a large bimodal variation in hardness was measured in both ODS variants. This was investigated using EBSD and EDX, and was determined to be caused by a pronounced heterogeneity of the microstructure. While Hall-Petch strengthening and changes in the local chemistry had some effect on the measured hardness, the most likely cause of the large variation in local hardness was heterogeneity in the nanoscale oxide population. Microcantilevers were fabricated out of the irradiated layer cross-section in 14WT 1150 and 14YWT 1150. Larger microcantilevers, with &Tilde; 5 &mu;m beam depth, were placed with their beam centre at &Tilde; 0.026 dpa. Smaller microcantilevers, with &Tilde; 1.5 &mu;m beam depth, were placed with their beam centre at the Bragg peak, 0.2 dpa. Both the large and the small microcantilevers fabricated in 14WT 1150 (non-ODS) displayed significant irradiation hardening. In the ODS variant, 14YWT 1150, irradiation hardening appeared to be reduced. The work in this thesis successfully showed that it was possible to extract a close approximation of the macroscale yield stress from shallow irradiated layers, providing that the irradiation condition is carefully chosen in response to known size dependent behaviour. This thesis also investigated the size dependent behaviour of microcantilevers using a lengthscale dependent crystal plasticity UMAT, developed by Dunne et al. and implemented within ABAQUS 6.14-2 commercially available nite element software. The simulation of the GND density evolution with increasing plastic strain allowed their contribution to the microcantilever size effect, through mobile dislocation pinning, to be determined. This novel approach to modelling size effects in three dimensional finite element microcantilever models demonstrated that while it was possible to simulate a lengthscale-dependent response in finite element microcantilever models, the constitutive equation for the plastic velocity gradient needs to be more physically based in order the match the experimentally derived results; for example, a lengthscale-dependent term relating to the dislocation source density of the material. Although the apparent reduction of irradiation hardening in ODS in-house produced alloys showed great promise, these alloys also displayed a large amount of scatter in measured hardness and yield stress, attributed to the pronounced heterogeneity in the microstructure. Alloys with such signicant microstructural heterogeneity are not suitable for engineering or commercial use.