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As the world population grows, a persistent pressure on natural resources remains. Resource requirements have extensively expanded due to industrialization. Several technological advancements continually aim to alleviate these resource shortages by targeting existing shortcomings in effective and efficient material design. Practical, high-performing, and economical materials are needed in several key application areas, including energy storage, energy harvesting, electronics, catalysis, and water purification. Further development into high-performing and economical materials remain imperative. Innovators must seek to develop technologies that overcome fundamental limitations by designing materials and devices which address resource challenges. Carbon serves as a versatile material for a wide range of applications including purification, separation, and energy storage owing to excellent electrical, physical, and mechanical properties. One-dimensional (1D) carbon fiber in particular is renowned for excellent strength with high surface-to-volume ratio and is widely commercially available. Although an exceptional candidate to address current energy and environmental needs, carbon fibers require further investigation to be used to their full potential. Emerging strategies for carbon fiber design rely on developing facile synthetic routes for controlled carbon structures. The scientific community has shown extensive interest in porous carbon fabrication owing to the excellent performance enhancement in separation, filtration, energy storage, energy conversion, and several other applications. This dissertation both reviews and contributes to the recent works of porous carbon and their applications in energy and environmental sciences. The background section shows recent development in porous carbon and the processing methods under investigation and current synthetic methods for designing porous carbon fibers (PCF). Later sections focus on original research. A controlled radical polymerization method, reversible addition-fragmentation chain transfer (RAFT), enabled a synthetic design for a block copolymer precursor, poly(methyl methacrylate) (PMMA) and polyacrylonitrile (PAN). The block copolymer (PMMA-b-PAN) possesses a unique microphase separation when electrospun and develop narrowly disperse mesopores upon carbonization. The PMMA and PAN domains self-assemble in a kinetically trapped disordered network whereby PMMA decomposes and PAN cross-links into PCF. The initial investigation highlights the block copolymer molecular weight and compositional design control for tuning the physical and electrochemical properties of PCF. Based on this study, mesopore (2 – 50 nm) size can be tuned between 10 – 25 nm while maintaining large surface areas, and the PAN-derived micropores (< 2 nm). The mesopores and micropores both contribute to the development of the unique hierarchical porous carbon structure which brings unprecedented architectural control. The pore control greatly contributes to the carbon field as the nano-scale architecture significantly influences performance and functionality. The next section uses PCF to clean water sources that are often tainted with undesirable ions such as salts and pollutants. Deionization or electrosorption is an electrochemical method for water purification via ion removal. I employed the PCFs as an electrode for deionization because of their high surface area and tunable pore size. Important for deionization, the adsorption isotherms and kinetics highlight the capacity and speed for purification of water. I studied PCF capacitive filtration on charged organic salts. Because PCF have both micropores and mesopores, they were able to adsorb ions at masses exceeding their own weight. The PFC adsorption efficiency was attributed to the diffusion kinetics within the hierarchical porous system and the double layer capacitance development on the PCF surface. In addition, based on the mechanism of adsorption, the PCFs showed high stability and reusability for future adsorption/desorption applications. The PCF performance as an electrosorption material highlights the rational design for efficient electrodes by hierarchical interconnected porosity. Another application of PFCs is updating evaporative desalination methods for water purification. Currently distillation is not widely used as a source of potable water owing to the high cost and energy requirement. Solar desalination could serve as a low-cost method for desalination; however, the evaporation enthalpy of water severely limits practical implementation. Here I apply the pore design of PCF as a method for water nano-confinement. Confinement effects reduce water density and lowers evaporation enthalpy. Desalination in PCF were studied in pores < 2 nm to 22 nm. The PCF pore size of ~ 10 nm was found to be the peak efficiency and resulted in a ~ 46% reduction in enthalpy. Interestingly, the PCF nano-confinement also contributed to the understanding in competing desorption energy for evaporation in micropores. The pore design in PCF also shows confinement effects that can be implemented in other environmental applications. Lastly, the block copolymer microphase morphology was explored in a vapor induced phase separation system. The resulting PCF properties showed a direct influence from the phase separation caused by nonsolvent. At low nonsolvent vapor, a disordered microphase separation occurred, however upon application of nonsolvent vapor, the polymer chains reorganized. The reorganization initially improved mechanical properties by developing more long-range ordered graphic chains in the PAN-derived carbon. However, at higher nonsolvent vapor concentrations, the fibers experienced polymer precipitation which resulted in bead and clump formation in the fiber mats. The beads and clumps lowered both mechanical properties and electrochemical performance. The vapor induced phase separation showed a method for enhancing mechanical properties without compromising electrochemical performance in flexible carbon fibers. / Doctor of Philosophy / Nanomaterials possess mechanical, physical, and electrical properties to address important growing demands for precious resources such as clean water and energy. Many advancements in nanomaterials focus on improving fine-tune architectures which facilitate efficiency in composites, filtration systems, catalytic systems, energy storage devices, and electronics. Carbon material has remained a valuable candidate in these fields owing to its abundancy economical cost, and excellent properties. Several carbon forms provide unique characteristics including 0D dots, 1D fibers, 2D sheets, and 3D monoliths. Of these, 1D fibers possess excellent strength, resiliency, and conductivity and have been commercially employed in modern automotive, airplanes, membranes, and conductors. However, traditional carbon fiber fabrication does not match the growing needs in performance. Therefore, in this dissertation I explore the design and processing of carbon fibers for controlled architectures. These designs were then systematically studied in filtration systems, solar desalination, and flexible electronics. Block copolymers provide a new way to combine polymers for drastically new materials and effects. Firstly, I conducted a comprehensive study on the synthesis and composition of this block copolymer which laid the foundation for future carbon fiber design. The polymer consists of two chains – one chain to develop carbon structures upon heating; the second which decomposes into pores upon heating. Therefore, with these two chains, a highly porous carbon fiber can be created. The reaction I studied could mostly be controlled with time to change the length of each chain. Ultimately, the pore size and surface area depend on the relative lengths of each chain. Future studies, including ones in this work, could therefore tune pore size and surface area for many applications. Carbon fibers with graphitic structure are inherently conductive and thereby attract charged molecules in a solution. Diffusion and capacity serve as major factors in these types of systems. With the aforementioned control of the carbon fibers a diffusion study was conducted with charged pollution ions. Owing to the conductive nature, a voltage supply was attached to the fibers, which would adsorb ions electrostatically, termed "electrosorption". The electrosorption performance within the carbon fibers elucidated the interconnected porous structure and how ions orientate themselves along the surface of the fibers. In addition, with the development of ion orientation along the surface of the fibers, a greater than 1:1 ratio of carbon weight to ion weight adsorbed developed owing to the diffusion and ion stacking capabilities. Additionally, the study provides deeper investigation into movement of ions within confined nano-porous material. The ever-growing need for renewable resources such as fresh water has pressured development into more efficient material. Solar desalination has attractive qualities which makes it a focus for micro-scale studies. One of the major limitations lies in the high energy input change liquid water into vapor. At 100 °C for boiling, desalination lacks sufficient efficiency for large-scale applications in evaporation. However, by utilizing nano-scale material, the fundamental properties of water can be altered. The carbon fibers were then created with various nano-pore sizes which revealed nano-confinement effects when subject to solar heating. With the shrinking of pore sizes, the density of water also decreased. A lower density means less energy was required to convert water from a liquid to a vapor state. The carbon fibers helped reveal real applications into confinement effects on water based on pore size. Apart from just desalination, this means future environmental application can utilize this knowledge for more effective and smart designs. The carbon fibers outstanding electrical and mechanical properties have spurred research and development since the mid-1900s. Since then, carbon fiber technologies have grown from facile and efficient productions means, to high end, high performance smart design. The work presented here furthers two major components: first, the high-performance design of porous carbon fiber; second, the fundamental principles in nano-material properties and their applications. By first constructing a design of polymer synthesis and then subsequent studies, development of nano-porous carbon energy progresses knowledge on smart and efficient designs. These materials provide a platform for future energy and environmental sciences.

Additive manufacturing (AM) creates 3D objects out of polymers, ceramics, and metals to enable cost-efficient and rapid production of products from aerospace to biomedical applications. Personalized products manufactured using AM, such as personalized dosage pharmaceuticals, tissue scaffolds, and medical devices, require specific material properties such as biocompatibility and biodegradability, etc. Polymers possess many of these qualities and tuning molecular structure enables a functional material to successfully deliver the intended application. For example, water-soluble polymers such as poly(vinyl pyrrolidone) and poly(ethylene glycol) both function as drug delivery materials because of their inherit water-solubility and biocompatibility. Other polymers such as polylactide and polyglycolide possess hydrolytically cleavable functionalities, which enables degradation in the body. Non-covalent bonds, such as hydrogen bonding and electrostatic interactions, enable strong connections capable of holding materials together, but disconnect with heat or solvation. Taking into consideration some of these polymer functionalities, this dissertation investigates how to utilize them to create functional biomedical products using AM. The investigation of structure-property-processing relationships of polymer molecular structures, physical properties, and processing behaviors is transforming the field of new materials for AM. Even though novel, functional materials for AM continue to be developed, requirements that render a polymeric material printable remain unknown or vague for most AM processes. Materials and printers are usually developed separately, which creates a disconnect between the material printing requirements and fundamental physical properties that enable successful printing. Through the interface of chemistry, biology, chemical engineering, and mechanical engineering, this dissertation aims to relate printability of polymeric materials with three types of AM processes, namely vat photopolymerization, binder jetting, and powder bed fusion. Binder jetting, vat photopolymerization, and powder bed fusion require different viscosity and powder requirements depending on the printer capabilities, and if the material is neat or in solution. Developing scaling relationships between solution viscosity and concentration determined critical overlap (C*) and entanglement (Ce) concentrations, which are related to the printability of the materials. For example, this dissertation discusses and investigates the maximum printable concentration in binder jetting of multiple polymer architectures in solution as a function of C* values of the polymer. For thermal-type printheads, C* appeared to be the highest jettable concentration, which asserted an additional method of material screening for binder jetting. Another investigation of the photokinetics as a function of concentration of photo-active polymers in solution revealed increased viscosity leads to decreased acrylate/acrylamide conversion. Lastly, investigating particle size and shape of poly(stearyl acrylate) particles synthesized through suspension polymerization revealed a combination of crosslinked and linear polymers produced high resolution parts for phase change materials. These analytical screening methods will help the progression of AM and provide future scientists and engineers a better guideline for material screenings. / Doctor of Philosophy / Additive manufacturing (AM), also known as 3D printing, enables the creation of 3D objects in a rapid and cost-efficient manner for applications from aerospace to biomedical sectors. AM particularly benefits the field of personalized biomedical products, such as personalized dosage pharmaceuticals, hearing aids, and prosthetic limbs. In the future, advanced detection and prevention medical screenings will provide doctors, pharmacists, and engineers very precise data to enable personalized healthcare. For example, a patient can take three different medications in one pill with the exact dosage to prevent side-effects and drug-drug interactions. AM enables the delivery and manufacturing of these personalized systems and will improve healthcare in every sector. Investigations of the most effective materials is needed for personalized medicine to become a reality. Polymers, or macromolecules, provide a highly tunable material to become printable with slight chemical modifications. Investigation of how chemical structure affects properties, such as strength, stretchability, or viscosity, will dictate how they perform in a manufacturing setting. This process of investigation is called "structure-property-processing" relationships, which connects scientists and engineers through all disciplines. This method is used to discover which polymers will not only 3D print, but also carry medication to a patient or deliver therapeutics within the body.

Conventional free radical polymerization of n-butyl acrylate with 3-[[2-(methacryloyloxy)ethyl](dimethyl)-ammonio]-1-propanesulfonate (SBMA) and 2-[butyl(dimethyl)amino]ethyl methacrylate methanesulfonate (BDMAEMA MS), respectively, yielded zwitterionomers and cationomers of comparable chemical structures. Differential scanning calorimetry (DSC), small-angle X-ray scattering (SAXS), and atomic force microscopy (AFM) revealed that zwitterionomers promoted more well-defined microphase-separation than cationic analogs. Dynamic mechanical analyses (DMA) of the copolymers showed a rubbery plateau region due to physical crosslinks between charges for zwitterionomers only. We attributed improved microphase-separation and superior elastomeric performance of the zwitterionomers to stronger association between covalently tethered charged pairs. Zwitterionomer / ionic liquid binary compositions of poly(nBA-co-SBMA) and 1-ethyl-3-methylimidazolium ethylsulfate (EMIm ES) were prepared using both the 'swelling– and the –cast with– methods. Dynamic mechanical analysis revealed that the 'swollen– membranes maintained their thermomechanical performance with up to 18 wt% EMIm ES incorporation, while that of the –cast with– membranes decreased gradually as the ionic liquid concentration in the composite membranes increased. Small-angle X-ray scattering results indicated that the 'swollen– and the –cast with– membranes have different morphologies, with the ionic liquid distributed more evenly inside the –cast with– membranes. Impedance spectroscopy results showed that the –cast with– membranes had better ionic conductivity than the 'swollen– membrane at high ionic liquid concentration, in agreement with our proposed model. The results indicated that the different processing methods had a significant impact on thermomechanical properties, ionic conductivities, as well as morphologies of the zwitterionomer / ionic liquid binary compositions. Reversible addition-fragmentation chain transfer polymerization (RAFT) strategy afforded the synthesis of well-defined poly(sty-b-nBA-b-sty). 2-(Dimethylamino)ethyl acrylate (DMAEA), a tertiary amine-containing acrylic monomer, exhibited radical chain transfer tendency toward itself, which is undesirable in controlled radical polymerization processes. We employed a higher [RAFT] : [Initiator] ratio of 20 : 1 to minimize the impact of the chain transfer reactions and yielded high molecular weight poly[sty-b-(nBA-co-DMAEA)-b-sty] with relatively narrow PDIs. The presence of the tertiary amine functionality, as well as their quaternized derivatives, in the central blocks of the triblock copolymers afforded them tunable polarity toward polar guest molecules, such as ionic liquids. Gravimetric measurements determined the swelling capacity of the triblock copolymers for EMIm TfO, an ionic liquid. DSC and DMA results revealed the impact of the ionic liquid on the thermal and thermomechanical properties of the triblock copolymers, respectively. Composite membranes of DMAEA-derived triblock copolymers and EMIm TfO exhibited desirable plateau moduli of ~ 100 MPa, and were hence fabricated into electromechanical transducers. RAFT synthesized poly(sty-b-nBA-b-sty) triblock copolymer phase separates into long-range ordered morphologies in the solid state due to the incompatibility between the poly(nBA) phases and the poly(sty) phases. The incorporation of DMAEA into the central acrylic blocks enabled subsequent quaternization of the tertiary amines into sulfobetaine functionalities. Both DSC and DMA results suggested that the electrostatic interactions in the low Tg central blocks of poly(sty-b-nBA-b-sty) enhanced block copolymer phase separation. SAXS results indicated that the presence of the sulfobetaine functionalities in acrylate phases increased electron density differences between the phases, and led to better defined scattering profiles. TEM results confirmed that the block copolymers of designed molecular weights exhibited lamellar morphologies, and the lamellar spacing increased with the amount of electrostatic interactions for the zwitterionic triblock copolymers. Acrylic radicals are more susceptible to radical chain transfer than their styrenic and methacrylic counterparts. Controlled radical polymerization processes (e.g. RAFT, ATRP and NMP) mediate the reactivity of the acrylic radical and enable the synthesis of well-defined linear poly(alkyl acrylate)s. However, functional groups such as tertiary amine and imidazole on acrylic monomers interfere with the controlled radical polymerization of functional acrylates. Model CFR and RAFT polymerization of nBA in the presence of triethylamine and N-methyl imidazole revealed the interference of the functional group on the polymerization of acrylate. Various RAFT agents, RAFT agent to initiator ratios, degree of polymerization and monomer feed concentrations were screened with an imidazole-containing acrylate for optimized RAFT polymerization conditions. The results suggest that the controlled radical polymerization of functional acrylates, such as 2-(dimethylamino)ethyl acrylate and 4-((3-(1H-imidazole-1-yl)propanoyl)oxy)-butyl acrylate (ImPBA), remained challenging. / Ph. D.