Au cours de la dernière décennie, le procédé de fabrication additive par fusion sélective d'un lit de poudre SLM a attiré une grande attention dans le domaine de l'industrie, car il permet de produire rapidement des pièces de formes complexes. Le but de ce travail est d'étendre les performances des procédés SLM en étudiant la possibilité d'élaborer des pièces en atmosphère raréfiée. Pour atteindre cet objectif, une approche théorique et expérimentale a été développée, avec la mise en place d'une machine de fusion sélective par laser capable de travailler dans le domaine de pression de 1 à 10-2 mbar.Le travail sous vide permet d'éviter la formation du "bouclier" de plasma généré à partir de l'atmosphère de gaz ionisé par l'énergie du laser. Ceci permet d'une part d'éviter la contamination chimique du matériau (oxydation, nitruration,...) au cours des processus de fusion et d'autre part de réduire le taux de porosité. L'effet des paramètres du laser et des variables d'environnement sur la qualité de pièces a été étudié en considérant le cas du fer pur, de l'acier Inox 316L et du titane.Par ailleurs nous avons étudié la possibilité d'obtenir des alliages in-situ au cours de la fabrication par la technique SLM à partir de mélanges de poudres.Des essais ont été conduits à partir de mélanges Mg/Al, Fe/Ni et Ti/Ni. Dans tous les cas nous avons pu obtenir des alliages in-situ pour les domaines de composition visés qui correspondent à des applications pratiques (structures légères, alliage magnétique à faible coercivité, alliage à mémoire de forme). Les propriétés des matériaux obtenus, d'après les premières caractérisations effectuées, se comparent de façon favorable par rapport aux techniques classiques d'élaboration et de mise en œuvre.

Residual stresses are one of the major challenges in additive manufacturing of metallic materials today. They are induced during manufacturing because of the rapid local heating and cooling and may cause distortions, cracking and delamination between layers. The magnitude of the residual stresses depends on factors such as manufacturing technology, material, part geometry, scanning strategy, process parameters, preheating temperature and density of the component. In the present work, the magnitudes of residual stresses and distortions in austenitic stainless steel 316L components manufactured by Selective Laser melting have been investigated. Four specimens with rectangular cross-sections where produced with different heights and wall thicknesses. The residual stresses were measured by two different methods, x-ray diffraction and Electronic Speckle Pattern Interferometry (ESPI) incremental hole drilling in order to see how well they correspond to each other. The results showed peaks of high tensile stresses in the building direction in all specimens. The magnitudes of stresses were similar in all four specimens. The largest distortions occurred when the wall thickness was increased, and the height was reduced. It was also shown that the measurements made by x-ray diffraction and ESPI incremental hole drilling were not consistent with each other. The latter showed unrealistically high measurements near the surface.

In this dissertation, we study the optical property of 2D graded photonic super-crystals (GPSCs) for photon management. We focused primarily on manipulation and control of light by using the newly discovered GPSCs which present great opportunity for electromagnetic wave control in photonic devices. The GPSC has been used to explore the superior capability of improving the light extraction efficiency of OLEDs. The enhancement of extraction efficiency has been explained in term of destructive interference of surface plasmon resonance and out-coupling of surface plasmon through phase matching provided by GPSC and verified by e-field intensity distributions. A large light extraction efficiency up to 75% into glass substrate has been predicted through simulation. We also study the light trapping enhancement in GPSCs. Broadband, wide incident angle, and polarization independent light trapping enhancement is achieved in silicon solar cells patterned with the GPSCs. In addition, novel 2D GPSCs were fabricated using holographic lithography through the interference lithography by two sets of multiple beams arranged in a cone geometry using a spatial light modulator (SLM). Finally, we also report a fabrication of GPSCs with a super-cell size of 12a×12a by using e-beam lithography. Diffraction pattern from GPSCs reveals unique diffraction properties. In an application aspect, light emitting diode arrays can be replaced by a single light emitting diode shinning onto the diffraction pattern for a uniform fluorescence.

The thesis deals with optimization of the manufacturing process of the muzzle device designed for assault rifle. The most common titanium alloy named Ti-6Al-4V was chosen for this task. The introduction summarizes previously existing types of muzzle devices and further describes the SLM technology with a special focus on titanium alloys processing. The optimization methods and their follow-up testing were designed according to theoretical knowledge that is summarized in the theoretical part of this work. Firstly, the aim was to describe the optimization of the manufacturing process with attention to preserving the relative density of the parts. Secondly, the mechanical properties of the parts that underwent different heat treatment were tested.The obtained data were then used to design and manufacture a muzzle device that underwent further testing in real condition afterwards.

The diploma thesis deals with the selection of process parameters used for manufacturing of high-strenth materials using SLM technology. The feedstock material was powder with a chemical composition according to standard DIN X3NiCoMoTi 18-9-5. Influence of change in process parameters on mechanical properties was examined by hardness tests and tensile tests. Metallographic and fractographic analysis were conducted with an aim to understand mechanisms of failure present in this type of material. Selection of optimal process parameters was based on the analysis of mechanical properties of manufactured samples. Possible future steps related to the improvement of the process were proposed. Results of this experiment were compared with literature regarding parts produced by SLM technology and conventional methods.

The diploma thesis deals with the study of the influence of process parameters of AlSi7Mg0.6 aluminum alloy processing using the additive technology Selective Laser Melting. The main objective is to clarify the influence of the individual process parameters on the resulting porosity of the material and its mechanical properties. The thesis deals with the current state of aluminum alloy processing in this way. The actual material research of the work is carried out in successive experiments from the welding test to the volume test with subsequent verification of the mechanical properties of the material. Material evaluation in the whole work is material porosity, stability of individual welds, hardness of the material and its mechanical properties. The results are compared with the literature.

Selective laser melting (SLM) is a powder-based additive manufacturing technique consisting of the exact reproduction of a three dimensional computer model (generally a computer-aided design CAD file or a computer tomography CT scan) through an additive layer-by-layer strategy. Because of the high degree of freedom offered by the additive manufacturing, parts having almost any possible geometry can be produced by SLM. More specifically, with this process it is possible to build parts with extremely complex shapes and geometries that would otherwise be difficult or impossible to produce using conventional subtractive manufacturing processes. Another major advantage of SLM compared to conventional techniques is the fast cooling rate during the process. This permits the production of bulk materials with very fine microstructures and improved mechanical properties or even bulk metallic glasses. In addition, this technology gives the opportunity to produce ready-to-use parts with minimized need for post-processing (only surface polishing might be required). Recently, significant research activity has been focused on SLM processing of different metallic materials, including steels, Ti-, Ni- and Al-based alloys. However, most of the research is devoted to the parameters optimization or to feasibility studies on the production of complex structures with no detailed investigations of the structure-property correlation. Accordingly, this thesis focuses on the production and structure-property correlation of Al-12Si samples produced by SLM from gas atomized powders. The microstructure of the as-prepared SLM samples consists of supersaturated primary Al with an extremely fine cellular structure along with the residual free Si situated at the cellular boundaries. This microstructure leads to a remarkable mechanical behavior: the yield and tensile strengths of the SLM samples are respectively four and two times higher than their cast counterparts. However, the ductility is significantly reduced compared with the cast samples. The effect of annealing at different temperatures on the microstructure and resulting mechanical properties of the SLM parts has been systematically studied by analyzing the size, morphology and distribution of the phases. In addition, the mechanical properties of the SLM samples have been modeled using micro- structural features, such as the crystallite and matrix ligament sizes. The results demonstrate that the mechanical behavior of the Al-12Si SLM samples can be tuned within a wide range of strength and ductility through the use of the proper annealing treatment. The Al-Si alloys are generally used as pistons or cylinder liners in automotive applications. This requires good wear resistance and sufficient strength at the operating temperature, which ranges between 373 – 473 K. Accordingly, the tensile properties of the SLM samples were also tested at these temperatures. Changing the hatch style during SLM processing vary the texture in the material. Hence, samples with different hatch styles were produced and the effect of texture on their mechanical behavior was evaluated. The results show that the hatch style strongly influences both the mechanical properties and the texture of the samples; however no direct correlation was observed between texture and mechanical properties. The wear properties of the Al-12Si material was evaluated using pin-on-disc and fretting wear experiments. These experiments show that the as-prepared SLM samples exhibit better wear resistance than their cast counterparts and the SLM heat-treated samples. Finally, the corrosion investigations reveal that the SLM samples have similar corrosion behavior as the cast specimens under acidic conditions. A major drawback for the wide application of SLM as an industrial processing route is the limited size of the products. This is a direct consequence of the limited dimensions of the available building chambers, which allow for the production of samples with volumes of about 0.02 m3. A possible way to overcome this problem would be the use of the welding processes to join the small SLM objects to form parts with no dimensional limitations. In order to verify this possibility, friction welding was employed to join Al-12Si SLM parts. The results indicate that friction welding not only successfully permits the join materials manufactured by SLM, but also helps to significantly improve their ductility. This work clearly demonstrates that SLM can be successfully used for the production of Al-12Si parts with an overall superior performance of the mechanical and physical properties with respect to the conventional cast samples. Moreover, the mechanical properties of the SLM samples can be widely tuned in-situ by employing suitable hatch styles or ex-situ by the proper heat treatment. This might help the development of SLM for the production of innovative high-performance Al-based materials and structures with controlled properties for automotive and aerospace applications.

Additive Manufacturing, and specifically powder bed fusion processes, have advanced rapidly in recent years. Selective Laser Melting in particular has been adopted in a variety of industries from biomedical to aerospace because of its capability to produce complex components with numerous alloys, including stainless steels, nickel superalloys, and titanium alloys. Post-processing is required to treat or solve metallurgical issues such as porosity, residual stresses, and surface roughness. Because of the geometric complexity of SLM produced parts, the reduction of surface roughness with conventional processing has proven especially challenging. In this Thesis, two processes, abrasive flow machining and ultrasonic shot peening, are evaluated as surface finishing processes for selective laser melted 316L. Results of these experiments indicate that AFM can reliably polish as-built internal passages to 1 µm Ra or better but is unsuitable for passages with rapidly expanding or contracting cross-sections. AFM can also polish relatively small passages, but lattice components may prove too complex for effective processing. USP cannot achieve such low surface roughness, but it is a versatile process with multiple advantages. Exterior surfaces were consistently processed to 1.7 to 2.5 µm Ra. Interior surfaces experienced only partial processing and demonstrated high geometric dependence. USP significantly hardened the surface, but steel media hardened the surface better than ceramic media did. Both AFM and USP are recommended processes for the surface finishing of SLM manufactured parts. Good engineering judgement is necessary to determine when to use these processes and how to design for post-processing.

Dans cette thèse, nous mesurons la dynamique cohérente et les corrélations spatiales des excitations Rydberg dans des matrices 2D d’atomes uniques.Nous utilisons un modulateur spatial de lumière pour façonner la phase spatiale d'un faisceau laser de piégeage optique avant de le focaliser avec une lentille asphérique de grande ouverture numérique. En imprimant une phase appropriée sur le faisceau laser, nous pouvons créer des matrices 2D de pièges optiques, de forme arbitraire et facilement reconfigurables, avec jusqu'à 100 pièges séparées de quelques micromètres. Les pièges sont chargés à partir d'un nuage d'atomes froids de 87Rb, et due aux collisions assistées par la lumière, au plus un seul atome peut être présent dans chaque piège en même temps. Une caméra CCD sensible permet en temps réel l'imagerie de la fluorescence atomique émanant des pièges, ce qui nous permet de détecter individuellement la présence d'un atome dans chaque piège avec une précision presque parfaite.Pour créer des interactions importantes entre les atomes uniques, nous les excitons vers des états de Rydberg, qui sont des états électroniques avec un nombre quantique principal élevé.Un faisceau supplémentaire d'adressage permet la manipulation individuelle d'un atome sélectionné dans la matrice.La connaissance précise, de la fois de la matrice des atomes préparé et des positions des excitations Rydberg, nous a permis de mesurer l’augmentation collective de la couplage optique dans le régime de blocage Rydberg, où une seule excitation est partagée de façon symétrique entre tous les atomes de la matrice.Dans le régime où l'interaction ne s’étend que sur quelques sites, nous avons mesuré la dynamique et les corrélations spatiales des excitations Rydberg, dans des matrices d’atomes à une et deux dimensions. La comparaison à une simulation numérique d'un modèle d'Ising quantique d'un système de spin-1/2 montre un accord exceptionnel pour les matrices où l'effet de l'anisotropie de l’interaction Rydberg-Rydberg est faible. Les résultats obtenus démontrent que les atomes Rydberg uniques sont une plate-forme bien adaptée pour la simulation quantique des systèmes de spin. / In this thesis, we measure the coherent dynamics and the pair correlations of Rydberg excitations in two-dimensional arrays of single atoms.We use a spatial light modulator to shape the spatial phase of a single optical dipole trap beam before focusing it with a high numerical-aperture aspheric lens. By imprinting an appropriate phase pattern on the trap beam, we can create arbitrarily shaped and easily reconfigurable 2D arrays of high-quality single-atom traps, with trap-spacings of a few micrometers for up to 100 traps. The traps are loaded from a cloud of cold 87Rb atoms, and due to fast light-assisted collisions of atoms inside the traps, at most one atom can be present in each trap at the same time. A sensitive CCD camera allows the real-time, site-resolved imaging of the atomic fluorescence from the traps, enabling us to detect the presence of an atom in each individual trap with almost perfect accuracy.In order to induce strong, tunable interactions between the atoms in the array, we coherently laser-excite them to Rydberg states, which are electronic states with a high principal quantum number.An additional addressing beam allows the individual manipulation of an atom at a selected site in the array.The precise knowledge of both the prepared atom array and the positions of the Rydberg excitations allowed us to measure the collective enhancement of the optical coupling strength in the regime of full Rydberg blockade, where one single excitation is shared symmetrically among all atoms in the array.In the regime where the strong interaction only extends over a few sites, we measured the dynamics and the spatial pair-correlations of Rydberg excitations, in one- and two-dimensional atom arrays. The comparison to a numerical simulation of a quantum Ising model of a spin-1/2 system shows an exceptional agreement for trap geometries where the effect of the anisotropy of the Rydberg-Rydberg interaction is small. The obtained results demonstrate that single Rydberg atoms are a suitable platform for the quantum simulation of spin systems.

It’s well known that MnAl(C) material consists of a metastable phase (τ) with promising ferromagnetic properties, produced either by controlled cooling from the high-temperature hexagonal ε-phase or rapid cooling that freezes the ε-phase followed by low-temperature annealing. Due to the high cooling rates involved, additive manufacturing (AM) especially selective laser melting (SLM), has been identified as a possible method to retain the high-temperature ε-phase, hence containing a potential capacity to produce permanent magnets upon low-temperature annealing. Moreover, the competency of additive manufacturing to address manufacturing design complexity, material scarcity and tailored properties, yields a great opportunity to produce permanent magnets with suitable magnetic properties for complex applications. This work provides a systematic study on three main aspects; development of printing parameters for improved relative density of as-printed MnAl(C) samples; investigation of the influence of scanning strategies on the crystallographic texture of as-printed and annealed samples; investigation of the influence of annealing time and temperature on τ-phase purity and magnetic properties. It was found that laser remelting (multiple laser exposure) combined with specific scanning strategies is a promising path to enhance the relative density of as-printed samples. Some specific scanning strategies were found to be capable of retaining relatively strong crystallographic textured ε-phase in as-printed samples. Following the annealing process for ε→τ transformation, only a partial transformation of crystallographic texture was observed. Characterization of annealed samples through XRD (x-ray diffraction) and phase fractions calculations through Rietveld refinement reveals that relatively short annealing times and low temperatures result in incomplete ε→τ transformation. In addition, longer annealing times and higher temperatures surpass the complete ε→τ transformation and lead to the formation of equilibrium phases subsequently reducing the magnetic performance. Furthermore, the experimental findings demonstrated a pronounced influence of higher carbon content in the powder, resulting in improved magnetic properties.