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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
361

Fiber Orientation Effects on the Fracture and Flexural Toughness of Extruded Fiber Reinforced Concrete for Additive Manufacturing

Jeon, Byeonguk 21 August 2023 (has links)
In this study, the mechanical properties of a fiber-reinforced cementitious composite (FRCC) were derived for specimens fabricated using two different methods of casting: conventional cast construction and pump-driven extrusion. Through the extrusion process, fibers are more likely to be oriented along the length of the member being cast and will therefore be more efficient since they are aligned parallel to the tensile stresses produced in flexure testing. The FRCC employed 0.5% and 1% polyvinyl alcohol (PVA) fiber reinforcement by volume. The flexural properties of FRCC were determined using four-point bend tests according to a modified ASTM C1609. Calculations included the modulus of rupture (MOR) and flexural toughness based on load-deflection curves. The fracture properties of FRCC were determined by using three-point bend tests on the same design but having notched beams using the two-parameter fracture model (TPFM). Calculations included the Mode I critical stress intensity factor (KIC), the critical crack tip opening displacement (CTODc), the strain energy release rate (GIC), and the total fracture energy (GF). The results show that enhanced ductility and post-peak behavior are achieved in concrete to which fibers have been added, as has been demonstrated in other studies, although this study further demonstrated how preferential fiber alignment produced via an extrusion can enhance fracture and flexural properties of cementitious composites. / Master of Science / Fiber-reinforced cementitious composite (FRCC) is a type of cementitious composite that contains fibers that are added to the mixture to improve its strength, durability, and ductility. One of the key factors of FRCC that affects its mechanical properties is the fiber alignment. Extrusion can be used as a method to preferentially align the fibers in order to maximize the benefit of fibers. Extruded FRCC can be pumped through a nozzle, making fiber alignment a convenient option for construction projects where traditional concrete placement methods would be difficult. One of the main benefits of aligning fibers in pump-extruded FRCC is that it can improve cementitious composites' fracture and flexural toughness. Fracture toughness refers to the ability of a material to resist crack propagation, while flexural toughness refers to its ability to withstand bending. By adding fibers to the mixture, the fibers act as reinforcement and help to distribute stress more evenly throughout the material, leading to increased strength and ductility. Furthermore, the alignment of fibers within the mixture also plays a critical role in the fracture and flexural strength of the material. Research has shown that when fibers are aligned in a specific direction, they can improve the tensile strength of the concrete and decrease the likelihood of crack propagation. This can be especially useful in structures that are exposed to seismic activity or long-lasting heavy loads. Overall, the use of pump extrusion-based method as a fiber alignment for FRCC can significantly improve the fracture and flexural strength of concrete. This makes it an attractive option for construction projects that require strong and durable members.
362

In-situ Fiber Strength Distribution in NextelTM 610 Reinforced Aluminum Composites

Butler, Joseph Edmund 23 June 2006 (has links)
MetPreg, a composite developed by Touchstone Research Laboratories (Tridelphia, WV), is an aluminum metal matrix composite reinforced by continuous NextelTM 610 alumina fibers. The question is, after processing, are the NextelTM fibers affected in any way that their strengthening contribution to the composite is reduced? From experimentation and statistical analysis, a strength distribution of pre-processed NextelTM 610 fibers is formed and an empirical correlation is developed relating strength to the observed flaw size on the failed single fibers. This correlation is then independently applied to flaw size information gathered from fibers on the fracture surface of MetPreg samples to develop a separate strength distribution of post-processed NextelTM 610 fibers. The pre- and post-processed distributions are compared to one another to determine the effect, if any, that composite processing has on the strength of NextelTM 610 fibers. The results indicate that the in-situ strength distribution of fibers was increased by composite processing. / Master of Science
363

Multi-scale experimental characterization of the material properties and interlaminar fracture toughness of T700G/LM-PAEK thermoplastic composites and additively manufactured composite materials

Premo, Ryan Gregory 10 May 2024 (has links) (PDF)
This thesis is focused on the development of multiple experimental frameworks to characterize the material properties of composite materials for the LS-DYNA MAT213 model. The main objective is to characterize these properties based on the full-field capture of the evolution of strain and stress fields in coupon-level tests at multiple scales (i.e. macroscopic and microscopic). The experimental work characterized the full-field stress-strain curves and subsequently derived the material properties of T700G/LM-PAEK thermoplastic composites. The data was later successfully utilized to generate the deformation and damage sub-models in the LS-DYNA MAT213 model for the material. Additionally, a three-point bending test methodology was created using a size effect study and geometrically scaled coupons to investigate the Mode-II interlaminar fracture toughness of the material. The experimental frameworks developed herein were also extended to characterize other composite materials, such as those produced via additive manufacturing techniques. Future experimental work will investigate fatigue failure methods for three-point bending in T700G/LM-PAEK. The experimental methods described herein will also continue to support analytical efforts that seek to develop a simulation tool based on the LS-DYNA MAT213 model for modeling the temperature and strain rate-dependent impact damages in composites under multi-axial loading.
364

Predikce teplotní závislosti lomové houževnatosti / Prediction of the fracture toughness temperature dependence

Václavík, Martin January 2015 (has links)
The thesis is focused on the prediction of the fracture toughness temperature dependence through a universal curve of fracture toughness (also known as the master curve). To determine the parameters of the universal curve of fracture toughness, values acquired from the measurement results of fracture toughness and tensile tests of structural steel P91 are used. The theoretical part is based on a summary of the relevant information from the field of fracture mechanics and brittle-ductile fracture behavior of steels that are important for the understanding of fracture-strain response of materials depending on load conditions. The experimental part of the thesis contains the results from practical measurements and analyses, which were used for determining the parameters of a universal curve of fracture toughness as well as for the evaluation of fracture behavior and description of the impact of structural parameters on this behavior in case of steel P91.
365

Effect of welding thermal cycles on the heat affected zone microstructure and toughness of multi-pass welded pipeline steels

Nuruddin, Ibrahim K. January 2012 (has links)
This research is aimed at understanding the effect of thermal cycles on the metallurgical and microstructural characteristics of the heat affected zone of a multi-pass pipeline weld. Continuous Cooling Transformation (CCT) diagrams of the pipeline steel grades studied (X65, X70 and X100) were generated using a thermo mechanical simulator (Gleeble 3500) and 10 mm diameter by 100 mm length samples. The volume change during phase transformation was studied by a dilatometer, this is to understand the thermodynamics and kinetics of phase formation when subjected to such varying cooling rates. Samples were heated rapidly at a rate of 400°C/s and the cooling rates were varied between t8/5 of 5.34°C/s to 1000°C/s. The transformation lines were identified using the dilatometric data, metallographic analysis and the micro hardness of the heat treated samples. Two welding processes, submerged arc welding (SAW) and tandem Metal Inert Gas (MIG) Welding, with vastly different heat inputs were studied. An API-5L grades X65, X70 and X100 pipeline steels with a narrow groove bevel were experimented with both welding processes. The welding thermal cycles during multi-pass welding were recorded using thermocouples. The microstructural characteristics and metallurgical phase formation was studied and correlated with the fracture toughness behaviour as determined through the Crack Tip Opening Displacement (CTOD) tests on the welded specimens. It was observed that SAW process is more susceptible to generate undesirable martensite-austenite (M-A) phase which induce formation of localised brittle zones (LBZ) which can adversely affect the CTOD performance. Superimposition of the multiple thermal cycles, measured in-situ from the different welding processes on the derived CCTs, helped in understanding the mechanism of formation of localised brittle zones. Charpy impact samples were machined from the two X65 and X70 grades, for use in thermal simulation experiments using thermo mechanical simulator (Gleeble). The real thermal cycles recorded from the HAZ of the SAW were used for the thermal simulations, in terms of heating and cooling rates. This is to reproduce the microstructures of the welds HAZ in bulk on a charpy impact sample which was used for impact toughness testing, hardness and metallurgical characterisation. The three materials used were showing different response in terms of the applied thermal cycles and the corresponding toughness behaviours. The X65 (a) i.e. the seamless pipe was showing a complete loss of toughness when subjected to the single, double and triple thermal cycles, while the X65 (b), which is a TMCP material was showing excellent toughness in most cases when subjected to the same thermal cycles at different test temperatures. The X70 TMCP as well was showing a loss of toughness as compared to the X65 (b). From the continuous cooling transformation diagrams and the thermally simulated samples results it could be established that different materials subjected to similar thermal cycle can produce different metallurgical phases depending on the composition, processing route and the starting microstructure.
366

Mechanical behaviour and fracture toughness of unfilled and short fibre filled polypropylene both drawn and undrawn : experimental investigation of the effect of fibre content and draw ratio on the mechanical properties of unfilled and short glass fibre filled polypropylene

Alkoles, Omar M. January 2011 (has links)
The goal of this research is to investigate the combined effects of glass fibre reinforcement and molecular orientation in polypropylene-short glass fibre composites. Specimens have been fabricated using the injection moulding process and drawn using a small die drawing rig. The effects of die drawing on the fibre composites are complex, with the drawing process orienting both the polymer molecules and the glass fibres. This may be accompanied by the creation of voids in the polymer matrix and their destruction in the compressive stress field thus restoring the interfacial contact area between fibre and matrix. Unfilled and short glass fibre filled polypropylene specimens, with fibre content 7% wt, 13%wt, 27%wt, and 55%wt, were injection moulded prior to the die drawing process. An experimental program of die drawing within an oven at elevated temperature was conducted for polypropylene filled to various levels and at different strain rates. The specimens drew to draw ratios in the range γ=1.41 to γ=5.6. Mechanical characterization of the test materials has been conducted by examining the tensile stress strain and fracture behaviour under uniaxial conditions. The influence of glass fibre content and drawing conditions (draw ratio) on the fracture toughness and crack propagation was investigated using the double edge notched fracture test. The notch lengths ranged from 1.5 to 2.5 mm for 10 mm wide specimens. The critical stress intensity factor increased as the fibre content increased up to a limiting filler level. The fracture toughness of both unfilled and fibre filled polypropylene were found to be highly dependent on draw ratio. The results were analysed to find out the optimal draw ratio and fibre content that yielded the maximum modulus, strength and fracture toughness. Data showed that, at a given draw ratio, modulus, strength and fracture toughness increased with increasing fibre content to a maximum and then decreased. The optimum material was obtained at a draw ratio of 2.5 and filler loading 13wt%.
367

Estudo de propriedades de resinas compostas bulk fill / Study of properties of bulk-fill resin composites

Rodrigues Júnior, Ezequias Costa 20 January 2016 (has links)
Diante da evolução da composição das resinas compostas e do lançamento de compósitos do tipo bulk fill, faz-se necessário o estudo do desempenho dessa nova classe de materiais. Para isso, o presente estudo teve como objetivo avaliar propriedades como grau de conversão (GC) , dureza Knoop (KHN), resistência à flexão (RF) e tenacidade à fratura (KIC) de sete compósitos bulk fill (EverX Posterior, EXP; Filtek Bulk Fill Flow, FBFF; Fill-Up!, FU; SonicFill, SF; Surefil SDR, SDR; Tetric EvoCeram Bulk Fill, TECBF; Venus Bulk Fill, VBF) e um compósito nanohíbrido convencional (Charisma Diamond, CD). De forma complementar, foi realizado tratamento térmico a 170 °C por 10 minutos para melhor compreensão do comportamento desses materiais quanto ao potencial de conversão e à indução de tensões na interface carga/matriz. A avaliação do GC (n=3) foi realizada através de espectroscopia FTIR, a leitura da dureza Knoop foi realizada nas superfícies do topo e da base (n=3), e os ensaios de RF de três pontos (n=10) e KIC (n=10) em máquina de ensaios universais. Os resultados obtidos foram submetidos à analise de variância (complementados pelo teste de Tukey) ou teste Kruskal-Wallis, com nível de significância de 5%. A análise do GC (%) revelou diferença entre os materiais testados, sendo que todas as resinas bulk fill apresentaram valores maiores que a resina convencional: SF (75,7) > VBF (66,7) = EXP (66,4) = SDR (62,8), sendo esta também semelhante a FU (60,0); FU, TECBF (56,6), FBFF (56,6) e CD (54,5) apresentaram conversão semelhante. Os valores de KHN variaram de acordo com o material e com a superfície: apenas SF apresentou KHN semelhante (na superfície do topo) a CD, entretanto não foi possível realizar a leitura da superfície da base deste último material; SF, TECBF e FBFF apresentaram valores de KHN diferentes nas superfícies topo e base; EXP, FU, SDR e VBF mantiveram os valores de dureza do topo semelhantes à superfície da base. Para a RF (MPa), os resultados variaram de acordo com o material: EXP (122,54) = SF (101,09) = CD (99,15), sendo estes dois últimos semelhantes a FU (83,86) e TECBF (82,71), os quais não diferiram da resina SDR (65,18); esta última também mostrou comportamento semelhante a FBFF (60,85) e VBF (59,90). Quanto ao KIC (MPa.mm0,5), EXP (3,35) apresentou o maior valor, semelhante a SF (2,42), que por sua vez também foi igual ao compósito convencional CD (2,01); CD apresentou KIC semelhante a SDR (1,74); SDR = VBF (1,59) = TECBF (1,57); TECBF, FU (1,54) e FBFF (1,37) apresentaram valores semelhantes. Na dependência do material, o tratamento térmico aumentou os valores dos parâmetros estudados, apontando limitações da reação de polimerização dos compósitos estudados. Com base nos resultados obtidos, podese concluir que: resinas bulk fill apresentam elevado GC, superior à resina convencional estudada; a nova classe de materiais restauradores é capaz de polimerizar em profundidade e alguns materiais apresentam KHN semelhantes no topo e na base de espécimes de 4 mm de profundidade; RF e KIC variaram de acordo com o material, e o compósito EXP apresentou os maiores valores para ambos os testes. / Facing the evolution of the resin composites and the release of the bulk-fill composite type, it is necessary to study the performance of this new class of materials. For this, the present study aimed to evaluate properties such as degree of conversion (DC), Knoop hardness (KHN), flexural strength (FS) and fracture toughness (KIC) of seven bulk-fill composites (EverX Posterior, EXP; Filtek Bulk Fill Flowable, FBFF; Fill-Up!, FU; SonicFill, SF; Surefil SDR, SDR; Tetric EvoCeram Bulk Fill, TECBF; Venus Bulk Fill, VBF) and a conventional nanohybrid composite (Charisma Diamond, CD). Complementarily, heat treatment was performed at 170 °C for 10 minutes for better understanding the behavior of these materials. Evaluation of DC (n=3) was performed by FTIR spectroscopy, the evaluation of Knoop hardness was made on the top and bottom surfaces (n=3), and three point bending test (n=10) and KIC (n=10) were evaluated on a universal testing machine. The results were submitted to analysis of variance (complemented by Tukey test) or Kruskal-Wallis test with 5% significance level. Analysis of DC (%) revealed differences between tested materials, and all bulk-fill resins had higher values than the conventional resin: SF (75.7) > VBF (66.7) = EXP (66.4) = SDR (62.8), which was also similar to FU (60.0); FU, TECBF (56.6), FBFF (56.6) and CD (54.4) showed similar conversion. KHN values showed variations according to the material and the surface: only SF showed a similar KHN (on the top surface) to CD, however it was not possible to read the bottom surface of this latter material; SF, TECBF and FBFF presented different KHN values on the top and bottom surfaces; EXP, FU, SDR and VBF maintained top and bottom similar hardness values. For FS (MPa), the results varied according to the material: EXP (122.54) = SF (101.09) = CD (99.15), the latter two being similar to FU (83.86) and TECBF (82.71), which did not differ from SDR resin (65.18); the latter showed similar behavior to FBFF (60.85) and VBF (59.90). As for KIC (MPa.mm0.5), EXP (3.35) had the highest value, similar to SF (2.42), which in turn was also equal to the conventional composite CD (2.01); CD presented KIC similar to SDR (1.74); SDR = VBF (1.59) = TECBF (1.57); TECBF, FU (1.54) and FBFF (1.37) were similar. Depending on the material, heat treatment increased the values of the parameters, pointing limitations of polymerization reaction of the studied composites. Based on these results, it can be concluded that: bulk fill resins have high DC, higher than the conventional resin studied; the new class of restorative materials is capable of polymerizing in depth and some materials exhibited similar KHN at the top and bottom surfaces of 4 mm depth specimens; FS and KIC varied according to the material, and the EXP composite showed the highest values for both tests.
368

Análise comparativa de métodos de ensaio para caracterização do comportamento mecânico de concreto reforçado com fibras. / Comparative analysis of test methods for the characterization of the mechanical behavior of fiber-reinforced concrete.

Salvador, Renan Pícolo 20 December 2012 (has links)
O emprego de fibras para reforço de concreto é uma técnica bastante conhecida e estudada mundialmente. As mais conhecidas e estudadas são as fibras de aço, embora utilização das macrofibras poliméricas esteja amplamente difundida no mercado brasileiro. Entretanto, a caracterização do comportamento mecânico de concretos reforçados com essas macrofibras ainda deve ser mais bem avaliada. Dentre os diversos métodos utilizados para essa finalidade, os ensaios realizados com sistema fechado de controle de velocidade de deslocamento fornecem resultados mais confiáveis. A principal vantagem conferida por esse sistema está na avaliação desses compósitos em baixo nível de fissuração com maior acurácia. O desempenho desses compósitos foi estudado segundo as normas ASTM C1609 (2010), ASTM C1399 (2010) e EN 14651 (2007) e o método JSE-SF4 (1984). Os quatro procedimentos prescrevem ensaios de flexão de corpos-de-prova prismáticos para determinação da resistência residual pós-fissuração e da tenacidade. Os procedimentos americanos e o método japonês prescrevem configuração de aplicação de carga por dois cutelos superiores, posicionados sobre o terço médio do corpo-de-prova. Já a configuração do método europeu é de aplicação de carga por apenas um cutelo superior, centralizado em relação ao vão de ensaio, com corpos-de-prova com entalhe na face inferior. Foram estudadas uma macrofibra de polipropileno, nas dosagens de 0,22, 0,33, 0,50, 0,66, 0,82 e 1,0% em volume em três matrizes de concreto, com resistências médias à compressão de 30, 35 e 40MPa, e uma fibra de aço, nas dosagens de 0,19, 0,32 e 0,45% em volume em uma matriz de resistência média à compressão de 35MPa. Foi observado que a utilização da velocidade de deslocamento do corpo-de-prova como parâmetro de controle do ensaio forneceu boas condições de avaliação do compósito, devido à redução da instabilidade pós-pico. Com isso, a determinação da resistência residual do compósito nos níveis iniciais de deslocamento e fissuração da matriz foi mais bem caracterizada. Pela análise e comparação dos resultados, foram formuladas equações para estabelecer correlações entre os diferentes métodos de ensaio. Com o modelo de regressão utilizado na análise estatística foi possível verificar que a resistência à compressão da matriz, o tipo e o teor de fibra são as variáveis independentes que mais influenciam os resultados de resistência residual. Foi necessário estabelecer correlações para cada tipo de fibra separadamente, pois o comportamento de slip-softening ou de slip-hardening influencia as funções obtidas. / The use of fibers for concrete reinforcing is a very common practice, used all over the world. Steel fibers are the most common and studied, although synthetic macrofibers are in very common use in the Brazilian market. However, the evaluation of the mechanical behavior of concrete reinforced with this type of fiber must be evaluated. A broad range of tests is available for this purpose. Tests performed under closed-loop displacement control provide more reliable results. The main advantage of that system is in the evaluation of the composite at low levels of crack opening with higher accuracy. In this study, the performance of these composites was examined according to the standard test methods ASTM C1609 (2010), ASTM C1399 (2010), EN 14651 (2007) and JSCE-SF4 (1984). These four methods prescribe flexural tests in prismatic specimens for the determination of post-crack residual strength and toughness. The American and the Japanese test methods prescribe four-point bending tests, while the European test method prescribes three-point bending tests and specimens with a notch in the bottom face. Two fibers were analyzed: a polypropylene macrofiber, used in the dosages of 0.22, 0.33, 0.50, 0.66, 0.82 and 1.0 in volume percentage, in three concrete matrices with average compressive strengths of 30, 35 and 40MPa, and a steel fiber, in the dosages of 0.19, 0.32 and 0.45 in volume percentage, in one concrete matrix of average compressive strength of 35MPa. It was observed that the use of the net displacement of the specimen as the parameter to control the load application provided good conditions for the evaluation of the mechanical behavior of the composite, due to the reduction of post-peak instability. Therefore, the determination of the residual strength of the composite in the initial levels of displacement and cracking of the matrix was better achieved. From the comparative analysis of the results, equations were developed to establish a correlation among the test methods. Based on the model used in the statistical analysis, the main independent variables that influence the results of residual strength are the compressive strength of the concrete matrix, the type and the content of the fiber. The equations were obtained separately according to the fiber type, because the behavior of slip-hardening or slip-softening influence the correlations.
369

Influência da composição da matriz orgânica, conteúdo inorgânico e tratamento térmico sobre diferentes propriedades de compósitos experimentais / Influence of composition of the organic matrix, filler content and thermic treatment on different properties of experimental composites

Esteves, Renata Antunes 18 October 2013 (has links)
Objetivo: Analisar a influência da matriz orgânica, do conteúdo inorgânico e do tratamento térmico (TT) sobre diferentes propriedades de compósitos experimentais, tais como o grau de conversão (GC), tenacidade à fratura (KIC), resistência à flexão (RF) e módulo de elasticidade (ME). Métodos: Para o experimento foram analisadas seis formulações de compósitos experimentais com proporções molares de Bis-GMA:TEGDMA de 5:5 e 7:3, a carga utilizada foi o vidro de bário, nas concentrações de 30, 50 e 70% em peso, e os fotoiniciadores a amina e canforoquinona. O GC foi analisado através da espectroscopia no infra-vermelho (FTIR) (n=5). A KlC foi avaliada pelo método single-edge notched beam (SENB). As imagens das superfícies de fratura foram capturadas por um estereomicroscópio e a KlC calculada (n=10). A análise da RF e ME foi realizada através do teste dos três pontos (n=10). Para todos os fatores de variação estudados, metade dos espécimes imediatamente após à confecção receberam TT em estufa convencional, a 170º C por 10 minutos e a outra metade não. Após 24 horas, as amostras foram destinadas de acordo com os ensaios realizados. Os dados foram analisados utilizando ANOVA/Tukey para o grau de conversão, tenacidade à fratura e resistência à flexão, e, Kruskal-Wallis para o módulo de elasticidade (=5%). Resultados: Na análise do GC (%) foi observada significância estatística para os três fatores de variação analisados individualmente (monômero, carga e TT), como também, para a interação monômero x TT (p<0,001). Para a KIC e RF, as alterações significantes foram observadas apenas nos três fatores de variação (monômero, carga e TT) analisados individualmente (p<0,001). Para o ME, os fatores individuais (monômero, carga e TT), a interação carga x TT apresentaram significância estatística (p<0,001), bem como a interação monômero x carga (p=0,001). Conclusões: A matriz orgânica e o conteúdo inorgânico dos compósitos experimentais influenciaram o GC, a KIC, a RF e ME, e o TT promoveu melhorias nas propriedades estudadas. / Objective: To analyze the influence of organic matrix, the inorganic content and thermic treatment (TT) on different properties of experimental composites, such as the degree of conversion (DC), fracture toughness (KIC), flexural strength (FS) and elastic modulus (EM). Methods: This experiment analyzed six formulations of experimental composites with 5:5 and 7:3 molar proportions of Bis-GMA: TEGDMA. The load used was barium glass at concentrations of 30, 50 and 70% by weight and the photoinitiators, camphorquinone and amine. GC was analyzed by infrared spectroscopy (FTIR) (n=5). The KIC was evaluated by a \"single-edge notched beam\" (SENB). The images of the fracture surfaces were captured by a stereomicroscope and KIC calculated (n=10). The analysis FS and EM were performed by testing three points (n=10). For all the variation factors studied, half of the specimens immediately after the preparation received TT in conventional oven at 170º C for 10 minutes and the other half not. After 24 hours, the samples were designed according to the tests. Data were analyzed using ANOVA/Tukey the degree of conversion, fracture toughness and flexural strength, and Kruskal-Wallis test for the elastic modulus (=5%). Results: Analysis of GC (%) statistical significance was observed for the three variation factors analyzed individually (monomer, filler and TT), as well as for the interaction monomer x TT (p <0.001). For KIC and FS, significant changes were observed only in the three variation factors (monomer, filler and TT) analyzed individually (p<0.001). For EM, the individual factors (monomer, filler and TT) TT x filler interaction showed statistical significance (p <0.001), as well as the monomer x filler interaction (p = 0.001). Conclusions: The organic matrix and inorganic content of experimental composites influenced the GC, KIC, FS and EM, and the TT caused improvements in the properties studied.
370

Influência do tempo de imersão em solução aquosa contendo H2S  sobre a tenacidade de tubo API 5L X65 sour avaliada a partir de ensaio Charpy / Influence of immersion time in water solution containing H2S opn the toughness of pipe API 5L X65 Sour evaluated from Charpy test.

Brandão, Bryane Prando 13 November 2015 (has links)
Com o decorrer dos anos o consumo de petróleo e seus derivados aumentou significativamente e com isso houve a necessidade de se investir em pesquisas para descobertas de novas jazidas de petróleo como o pré-sal. Porém, não apenas a localização dessas jazidas deve ser estudada, mas, também, sua forma de exploração. Essa exploração e extração, na maioria das vezes, se dão em ambientes altamente corrosivos e o transporte do produto extraído é realizado através de tubulações de aço de alta resistência e baixa liga (ARBL). Aços ARBL expostos a ambientes contendo H2S e CO2 (sour gas) sofrem corrosão generalizada que promovem a entrada de hidrogênio atômico no metal, podendo diminuir sua tenacidade e causar falha induzida pela presença de hidrogênio (Hydrogen Induced Cracking HIC), gerando falhas graves no material. Tais falhas podem ser desastrosas para o meio ambiente e para a sociedade. O objetivo deste trabalho é estudar a tenacidade, utilizando ensaio Charpy, de um tubo API 5L X65 sour após diferentes tempos de imersão em uma solução saturada com H2S. O eletrólito empregado foi a solução A (ácido acético contendo cloreto de sódio) da norma NACE TM0284 (2011), fazendo-se desaeração com injeção de N2, seguida de injeções de H2S. Os materiais foram submetidos a: ensaios de resistência a HIC segundo a norma NACE TM0284 (2011) e exames em microscópio óptico e eletrônico de varredura para caracterização microestrutural, de inclusões e trincas. As amostras foram submetidas a imersão em solução A durante 96h e 360h, sendo que, após doze dias do término da imersão, foram realizados os ensaios Charpy e exames fractográficos. Foram aplicados dois métodos: o de energia absorvida e o da expansão lateral, conforme recomendações da norma ASTM E23 (2012). As curvas obtidas, em função da temperatura de impacto, foram ajustadas pelo método da tangente hiperbólica. Esses procedimentos foram realizados nas duas seções do tubo (transversal e longitudinal) e permitiram a obtenção dos seguintes parâmetros: energias absorvidas e expansão lateral nos patamares superior e inferior e temperaturas de transição dúctil-frágil (TTDF) em suas diferentes definições, ou seja, TTDFEA, TTDFEA-DN, TTDFEA-FN, TTDFEL, TTDFEL-DN e TTDFEL-FN (identificação no item Lista de Abreviaturas e Siglas). No exame fractográfico observou-se que o material comportou-se conforme o previsto, ou seja, em temperaturas mais altas ocorreu fratura dúctil, em temperaturas próximas a TTDF obteve-se fratura mista e nas temperaturas mais baixas observou-se o aparecimento de fratura frágil. Os resultados mostraram que quanto maior o tempo de imersão na solução A, menor é a energia absorvida e a expansão lateral no patamar superior, o que pode ser explicado pelo (esperado) aumento do teor de hidrogênio em solução sólida com o tempo de imersão. Por sua vez, os resultados mostraram que há tendência à diminuição da temperatura de transição dúctil-frágil com o aumento do tempo de imersão, particularmente, as TTDFEA-DN e TTDFEL-DN das duas seções do tubo (longitudinal e transversal). Esse comportamento controverso, que pode ser denominado de tenacificação com o decorrer do tempo de imersão na solução A, foi explicado pelo aparecimento de trincas secundárias durante o impacto (Charpy). Isso indica uma limitação do ensaio Charpy para a avaliação precisa de materiais hidrogenados. / Over the years the consumption of crude oil and its derivatives increased significantly, creating the necessity to invest in research to discover new sources of pre-salt crude oil. However, not only the location of these deposits should be studied, but also its extraction. This exploration and extraction, in most cases, occur in highly corrosive environments and the transport of the extracted product is performed by high strength low alloy steel pipes (HSLA). HSLA steels exposed to environments containing CO2 and H2S (sour gas) suffer general corrosion that promotes the diffusion of atomic hydrogen into the metal structure, which may decrease its toughness and induce cracks by the presence of hydrogen (Hydrogen Induced Cracking - HIC), leading the material to severe failures. Such events can be disastrous for the environment and the society. The objective of this work is to study the toughness using Charpy Impact Tests on an API 5L X65 sour service steel pipe, submitted to different immersion times in a H2S saturated solution. The used electrolyte was the NACE TM0284 (2011) solution A (acetic acid containing sodium chloride), with deaeration by N2 injection followed by H2S injection. The materials were submitted to HIC resistance tests according to NACE TM0284 (2011) standard and examination by optical microscopy and scanning electron microscopy for microstructural inclusions and cracks characterization. The samples were immersed in the solution for 96h and 360h and after twelve days of immersion, Charpy tests and fracture analysis were performed. Two analytical methods were applied to Charpy tests results: the energy absorbed and lateral expansion, as recommended by the ASTM E23 (2012). The obtained curves, that are a function of impact temperature, were adjusted by the hyperbolic tangent method. This procedure was performed in two different orientations in the pipe (transverse and longitudinal) and allowed the determination of the following parameters: energy absorbed and lateral expansion in the upper and lower levels and ductile-to-brittle transition temperatures (DBTT) in its different definitions: DBTTAE, DBTTAE-DN, DBTTAE-FN, DBTTLE, DBTTLE-DN e DBTTLE-FN. Fracture analysis revealed that the material behaved as expected, meaning that at higher temperatures ductile fracture occurred, at temperatures near DBTT it was obtained a mixed fracture and at lower temperatures it was observed the presence of brittle fracture. Results showed that when the immersion time in the solution was higher, the energy absorbed in upper shelf decreases, and also lateral expansion in upper shelf decreases, which may be explained by the (expected) increase of hydrogen level in solid solution, induced by the immersion time. It was found that there is a tendency of the ductile-to-brittle transition temperature to be lower with the increase of immersion time, particularly the DBTTAE-DN and DBTTLE-DN of the two pipe sections (longitudinal and transversal). This controversial behavior, which may be defined as the toughening by the increase of immersion time in the solution A, was explained by the appearance of secondary cracks during impact test (Charpy). This indicates a limitation of the Charpy test for the accurate characterization of hydrogenated materials, concerning toughness.

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