The goal of the thesis was research in the field of structure and properties of low alloyed steels used in low temperature environment. Work was focused on heat treatment and chemical composition of the steel and their impact to hardness and impact energy values. Chemical composition and heat treatment of steel was proposed on the basis of achieved results.

The standards of fracture toughness determination prescribe size requirements for size of test specimens. In cases of limited amount of test material miniature test specimens offer one from the possibilities of fracture toughness evaluation. Because of small loaded volumes in these specimens at the crack tip the loss of constraint occur affecting measured values of fracture toughness. In such cases the size requirements for valid fracture toughness characteristics determination are not fulfilled. These specimens can be even on limits of load range of test devices and handle manipulation by their small dimensions. The important task related to these specimens is, apart from methodology of their preparation and measurement of deformations, the interpretation of measured values of fracture toughness and their possible correction to standard test specimens. Moreover, in the upper shelf region of fracture toughness quantification and interpretation of size effects is still not resolved sufficiently. This thesis is by its aims experimentally computational study focused on evaluation of size effect on fracture toughness in the upper shelf region. The size effect was quantified by testing of miniature and large specimens’ sizes in order to determine J R curves. Two geometries of miniature test specimens, there point bend specimen and CT specimen, were used. The experimental materials were advanced steels developed for applications in nuclear and power industry, Eurofer97 steel and ODS steel MA956. Finite elements analyses of realized tests together with application of micromechanical model of ductile fracture were carried out in order to evaluate stress strain fields at the crack tip in tested specimens from Eurofer97 steel. By comparison of experimental results and numerical simulations of J R curves the mutual dependencies between geometry of specimens and element sizes at the crack tip were derived. On the basis of acquired relationships, the methodology of J R curve prediction for standard specimen size from limited amount of test material was proposed. Main contribution of thesis is description of effect of material’s fracture toughness level on resistance against ductile crack propagation in miniature specimens. For material where significant crack growth occurs after exceeding the limit values of J integral (Eurofer97), the loss of constraint is considerable and highly decreases resistance against tearing. Miniature specimens then show significantly lower J R curves in comparison with standard size specimens. This effect is the opposite to the behaviour of miniature specimens in transition region. In case of material with low toughness, in which significant crack growth occurs in the region of J integral validity (ODS MA956), the effect of constraint loss is small without large impact on resistance against tearing. In such case miniature specimens demonstrate comparable J R curves as specimens of larger sizes. Next important contribution is proposed methodology for prediction of J R curve from small amount of test material using micromechanical modeling.

The purpose of this study was to: (a) examine if the relation between motivation and exercise is moderated by exercise specific self-efficacy (b) examine if the relation between motivation and exercise is moderated by mental toughness. The data collection was via a non-random convenience sample and snowball sample. The study used a quantitative cross-sectional design with 51 participants (24 men and 27 women), where the participants were between the ages 18-30 (M=23.8, SD=3.2). The results showed that exercise specific self-efficacy had a positive statistical significant correlation with self-determined exercise motivation (r = .63, p<.01) and total exercise amount (r = .47, p<.01). The result also showed that mental toughness had a positive statistical significant correlation with self-determined exercise motivation (r = .33, p<.05) and total exercise amount (r = .37, p<.01). However, the results showed no statistically significant moderating effect of exercise specific self-efficacy respectively mental toughness on the relationship between exercise motivation and amount of exercise. It is proposed that broader and more developing studies are needed within the subject and to investigate more potential underlying factors that could affect the relationship between exercise motivation and amount of exercise. The information in the following study can result in more people being able to sustain their exercise behaviour and that more people succeed with their exercise goals. / Syftet med studien var att: (a) undersöka om self-efficacy modererar sambandet mellan motionsmängd och självbestämmande motionsmotivation samt (b) undersöka mental tuffhet modererar sambandet mellan motionsmängd och självbestämmande motionsmotivation. Insamlingen av data skedde via ett icke slumpmässigt bekvämlighetsurval och snöbollsurval. Studien var en kvantitativ tvärsnittsstudie med 51st deltagare (24 män och 27 kvinnor), där deltagarna var mellan åldrarna 18-30 år (M=23,8, SD=3.2). Resultatet visade att motionsspecifik self-efficacy hade ett positivt statistiskt signifikant samband med självbestämmande motionsmotivation (r = .63, p<.01) och motionsmängd (r = .47, p<.01). Resultatet visade även att mental tuffhet hade ett positivt statistiskt samband med självbestämmande motionsmotivation (r = .33, p<.05) och motionsmängd (r = .37, p<.05). Däremot visade resultatet ingen statistiskt signifikant modererande effekt av motionsspecifik self-efficacy respektive mental tuffhet på sambandet mellan motionsmotivation och motionsmängd. Resultatet belyser vikten av att undersöka psykologiska faktorer som bidrar till utvecklingen av självbestämmande motionsmotivation och ökad motionsmängd. Det föreslås bredare och mer utvecklande studier kring området, samt att undersöka fler potentiella bakomliggande faktorer som kan påverka sambandet mellan motionsmotivation och motionsmängd. Detta kan medföra att fler människor lyckas bibehålla sitt träningsbeteende samt att fler människor lyckas nå sina motionsmål.

A ceramic vortex finder (CVF) is the central pipe (gas outlet) of a gas cyclone, which is an important structural component within gas cyclone separation. Its main application is within high temperature processes, within the energy and cement industry where the atmosphere is highly abrasive and corrosive. The CVF has the purpose of inducing well-defined flow field resulting in optimal performance of the cyclone.  Ceramics and refractories are superior when it comes to high temperature stability, resistance against chemical attacks along with abrasion resistance. The aim for a longer lifetime of the CVF creates an importance of further investigation into factors influencing the strength of the material. Fracture toughness is an important parameter to focus on in the CVF application. This is because it’s known that fracture is the major cause of failure for brittle materials. This creates an interest into further investigation of the parameters influencing the casting process including water addition and porosity.  This project work aimed to investigate the impact of water addition on the CVF material. The focus was on identifying how much the casting process influenced the fracture toughness. The results showed that 4.5% water addition is the best amount to use for the CVF application. This water amount gave the minimum porosity with the highest fracture toughness. The water amount ensured a good flowability of the castable along with a curing time above 50 minutes, making it possible to cast in the production.

Semiconductor die attach materials for high voltage, high reliability analog devices require high thermal conductivity and retention of dielectric strength. A comparative study of effective thermal conductivity and dielectric strength of selected thermoset/ceramic composites was conducted to determine the effect of ceramic particle size and ceramic particle loading on thermoset polymers. The polymer chosen for this study is bismaleimide, a common aerospace material chosen for its strength and thermal stability. The reinforcing material chosen for this study is a ceramic, hexagonal boron nitride. Thermal conductivity and dielectric breakdown strength are measured in low and high concentrations of hexagonal boron nitride. Adhesive fracture toughness of the composite is evaluated on copper to determine the composite’s adhesive qualities. SEM imaging of composite cross-sections is used to visualize particle orientation within the matrix. Micro-indentation is used to measure mechanical properties of the composites which display increased mechanical performance in loading beyond the percolation threshold of the material. Thermal conductivity of the base polymer increases by a factor of 50 in 80%wt loading of 50µm hBN accompanied by a 10% increase in composite dielectric strength. A relationship between particle size and effective thermal conductivity is established through comparison of experimental data with an empirical model of effective thermal conductivity of composite materials.

Faserverbundwerkstoffe werden häufiger für Leichbauanwendungen eingesetzt. Thermoplastische Matrixmaterialien gewinnen in der letzten Zeit immer mehr an Bedeutung wegen höherer Produktivität, niedriger Kosten und besserer Umweltfreundlichkeit sowie Recyclingsfähigkeit. Im Rahmen des Projektes SFB 639 werden Spacer-Strukturen aus GF (Glas)- und PP (Polypropylen)-Filamenten verstärkten Textilien hergestellt. Die vorliegende Arbeit beschäftigt sich mit der Montage von textilen Preformen mittels Nähtechnik und den mechanischen Eigenschaften genähter thermoplastischer Faserverbundwerkstoffe. Das Ziel ist, durch Untersuchungen der Festigkeitseigenschaften von genähten thermoplastischen Faserverbundwerkstoffen die Möglichkeiten gezielter Verbesserung der mechanischen Eigenschaften herauszufinden. Als Versuchsmaterial werden Twintex®-Gewebe und Mehrlagengestrick (hergestellt im ITB) aus GF- und PP-Filamenten verwendet. Durch Zug-, Schub-, Biege- und interlaminare Scherfestigkeitsuntersuchungen ist festzustellen, dass das Nähen an mehrschichtigen thermoplastischen faserverstärkten Verbundwerkstoffe positiv wirken kann. Durch Verwenden thermoplastischer Nähfäden wie beispielsweise Polyester-Nähfäden kann die Zugfestigkeit des Verbundes sogar erhöht werden. Ohne Verminderung der Zugfestigkeit kann das Nähen die Schlagzähigkeit thermoplastischer Faserverbundwerkstoffe wesentlich erhöhen. Bei der Schlagbelastung erzeugen die Nähte neue Arten des Bruchs, so dass mehr Energie aufgenommen wird. Durch das Nähen lässt sich die Schlagzähigkeit besonders bei Faserverbundwerkstoffen mit thermoplastischer Matrix bei niedrigen Temperaturen erhöhen. Die Zugfestigkeitsuntersuchungen von genähten überlappenden Faserverbunden zeigen, dass das Nähen die Zugfestigkeit überlappender Bauteile leicht erhöhen kann. Die Erfahrungen mit der Wirkung von Überlappungen der Verstärkungstextilien in Faserverbundbauteilen mit duromerer Matrix sind nicht auf thermoplastische Matrices zu übertragen. Der Konsolidierungsprozess mit thermoplastischer Matrix mittels Presstechnologie erzwingt eine konstante Wandstärke, so dass lokal im Überlappungsbereich ein erhöhter Faservolumenanteil theoretisch zu erwarten und praktisch nachgewiesen ist. Zur Vorbereitung der Montage von Faserverbundbauteilen kann das Einbringen von Löchern zur Aufnahme von Bolzen oder Schrauben erforderlich sein. Ein Konzept für ein maschinelles Verfahren zur Lochverstärkung wird in dieser Arbeit vorgeschlagen. Der Konstrukteur von Faserverbundbauteilen muss außerdem berücksichtigen, dass ein Gewinn an Schlagzähigkeit mit Verlusten bei den In-Plane-Eigenschaften verbunden ist. Durch eine optimale Wahl der Nahtparameter lassen sich gewünschte Eigenschaften des Faserverbundwerkstoffes einstellen. Trotz vielfältiger, auch berechtigter Kritik besitzt das Nähen als Montageverfahren für Preformen eine Perspektive, wenn die Nähte zielführend positioniert und schonende Nähprozessbedingungen gewährleistet werden.

Indiana University-Purdue University Indianapolis (IUPUI) / Objective: Zinc-reinforced glass ionomer restorative material (ZRGIC) has been proposed as an improved restorative material. The study compared the mechanical properties of a ZRGIC restorative material (ChemFil Rock, (Dentsply)), with three commercially available glass ionomers (GICs); Fuji IX GP Extra (GC America), Ketac Molar (3M ESPE) and EQUIA Fil (GC America). A resin composite, Premise (Kerr), was included as a control group except for fracture toughness. Methods: Fracture toughness (KIC) testing was done according to ISO 13586, using single edge notched-beam specimens (n=10), loaded until failure in a three-point bending test device. Specimens (n=9) for the hardness, roughness and abrasive wear testing were made by mixing and inserting the restorative materials into individual stainless steel molds followed by flattening and polishing. Knoop microhardness (KHN) was performed (25 g, 30 s),on pre-determined areas of the polished surfaces. For toothbrushing wear resistance and roughness, specimens were brushed in an automated brushing machine (200 g) with a suspension of dentifrice and water (1:1, w/v) for 20,000 strokes. Specimen surfaces were scanned in an optical profilometer before and after brushing to obtain surface roughness (Ra) and mean height (surface) loss using image subtraction and dedicated software. Data were analyzed using Wilcoxon Rank Sum tests (α=0.05). Results: ChemFil Rock had the highest change in surface roughness (Ra)(0.79±0.14; p<0.001) and the lowest microhardness (KHN) values (52.39±2.67; p<0.05) among all GICs. Its wear resistance was comparable to other GICs (p>0.05). ChemFil Rock had lower fracture toughness (0.99±0.07, KIC) compared to Equia Fil (p<0.01) and higher compared to the other GICs (p<0.01). Conclusion: The new ZRGIC restorative material showed intermediate fracture toughness, high change in surface roughness, and low microhardness compared to three other commercial GICs. All materials were supplied by respective manufacturers.

The report reviews macro segregations in continuous cast steels and possible correlations to impact toughness. The purpose of the thesis is to investigate centreline segregates and V-segregates to see which of them that affect impact toughness the most. Apart from a literature study, Charpy-V data was collected with permission from SSAB for two steel types, grade A and grade B, each with respective dominant segregation type. The collected data was yielded in three individual Charpy-V tests at different spots on the metal sheet, derived within a close area. The average value of these tests were used in statistical analysis to observe the spread of values in different heats of the two steels. Additionally, the specimens were etched and captured in cross-section. Results indicated that for the data of grade A, where centreline segregates were dominant, the spread of values was higher than for the data of grade B. The conclusion is that centreline segregations are worse in relation to impact toughness, since higher deviations translates to less predictable properties from a customers perspective. / Denna rapport granskar makrosegringar i stränggjutet stål och eventuella kopplingar till slagseghet. Centrumsegringar och V-segringar undersöks för att undersöka vilken segringstyp som har störst effekt på slagseghet, vilket är syftet med denna avhandling. Förutom en litteraturstudie, hämtades Charpy-V data med SSAB’s medgivande från två olika stålsorter, kvalitet A och kvalitet B, med respektive dominant segringstyp. Datan som inhämtades erhölls från tre stycken Charpy-V tester för varje plåt, från ett närliggande område. Medelvärdet för dessa datapunkter användes i statistisk analysför att obeservera spridningen av datapunkter i olika charger av de två stålen. Dessutom, erhölls segringsbilder för respektive slab från SSAB. Resultaten visade att datapunkterna för kvalitet A, som hade centrumsegring som domiant segringstyp, var mer spridd än datan för kvalitet B. Således, är slutsatsen att centrumsegring är värre i relation till slagseghet eftersom en högre avvikelse leder till mindre förutsägbara egenskaper från en kunds perspektiv.

The application of polymers in robust engineering designs is on the rise due to their excellent mechanical properties such as high fracture toughness, specific strength, durability, as well as, thermal and chemical resistances. Implementation of some advanced polymeric solids is limited due to the lack of available mechanical properties. In order for these materials to endure strenuous engineering designs it is vital to investigate their response in multiple loading rates and conditions. In this thesis, the mechanical response of polyethermide (PEI) is characterized under quasi-static, high strain rate, and multiple impact conditions. Standard tension, torsion, and compression experiments are performed in order to distinguish the multi-regime response of PEI. The effects of physical ageing and rejuvenation on the quasi-static mechanical response are investigated. The strain softening regime resulting from strain localization is eliminated by thermal and mechanical rejuvenation, and the advantages of these processes are discussed. The dynamic fracture toughness of the material in response to notched impact via Charpy impact test is evaluated. The high strain-rate response of PEI to uniaxial compression is evaluated at rates exceeding 104/s via miniaturized Split Hopkinson Pressure Bar (MSHPB), and compared to the quasi-static case to determine strain-rate sensitivity. The elastic response of the aged material to multiple loading conditions are correlated using the Ramberg-Osgood equation, while the elastoplastic response of rejuvenated PEI is correlated using a both the Ramberg-Osgood equation and a novel model. The strain-rate sensitivity of the strength is found to be nominally bilinear and transition strains are modeled using the Ree-Erying formulation. Finally, multiple impact experiments are performed on PEI using the MSHPB and a model is proposed to quantify damage as a result of collision.

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