Sodium alanate, or the Na-Al-H system, has been the focus of intense research over the past decade due to its ability to hold almost 5 wt% of hydrogen. In this research, the effective thermal conductivity, k, of a sample of titanium-doped sodium alanate is studied over a range of operating conditions pertinent to practical on-board hydrogen storage. A transient technique employing a platinum hot-wire is used to make the measurements. A cylindrical experimental apparatus was designed with the aide of a finite element model that was used to quantify the cylinder boundary effects. The apparatus dimensions were optimized based on the finite element results with the goal of minimizing measurement uncertainty and temperature rise during testing. Finite element results were also used to predict test times and current requirements. A sample of sodium alanate was obtained and loaded into the experimental apparatus which was enclosed in a pressure vessel with a controlled atmosphere. Effective thermal conductivity was measured as a function of pressure at the fully-hydrided and fully-dehydrided states. The results from the pressure-dependence investigation were compared to an existing study that utilized an alternate measurement technique. The results matched well qualitatively — the effective thermal conductivity was highly dependent on pressure, and was found to be significantly higher in the fully-dehydrided state. However, the results of this study were 20 to 30% lower than the existing available data. Additionally, an exploratory investigation used the PCI technique to study the effect of varying composition between the fully-hydrided state and the intermediate decomposition step at a relatively constant pressure. Effective thermal conductivity did not vary significantly over this range of compositions. / Master of Science

This thesis documents research done in the development and the exploration of feasibility for a high-throughput method to measure local thermal properties. The present capabilities in the measurement of local thermophysical properties such as thermal conductivity, thermal diffusivity, and Kapitza resistance are very inefficient and impractical to fully understand and characterize heat transport through certain materials and features. This work follows up on past work in local thermal property measurement via the spatial domain thermoreflectance (SDTR) method, and explores the possibility of parallelizing the process. The parallelized SDTR (P-SDTR) method involves using laser projector sources to periodically heat and measure the changes of reflectivity of a sample surface at multiple locations simultaneously. These measurements are made possible by the development of a lock-in camera that can measure the characteristics of modulated light using lock-in amplification at several spots across an area with an advanced camera sensor. This method allows for the measurement of local thermal properties across features such as grain boundaries, or directional properties in anisotropic materials. An experimental setup is developed to determine at which heating and probing parameters a thermoreflectance signal can be measured. A finite element model is also made to simulate the P-SDTR process, and validate that the assumptions made in SDTR can be made in P-SDTR measurements. It is shown that at an appropriate separation of heating/measurement locations, the solutions from the simulation approach that of a single measurement spot. An initial device design is proposed and tested. Future work in the development of the P-SDTR device is also laid out.

This aim of task deals with study of heat dissipation mechanisms and the description of physical phenomena, which is accompanied by non-stationary measurement of thermal characteristics by the method "hot-wire method". In particular, we observe the coefficient of thermal conductivity and its dependence on various variables such as the temperature of the measured sample, its moisture state, the volume of the sample and its porosity. The above mentioned findings are used for the invention of the measuring device of a nonstationary gauge, which is based on regular heating and is dedicated to measuring the thermal conductivity coefficient and the heat capacity by the "hot-wire method" method. In the last part of the thesis is verified functionality of the proposed measuring device, the suitability of the created algorithm for the processing of the measured data and the evaluation of the results was verified. The reproducibility of the measurements was verified and the measured results were compared with the measurement methods, which are commonly used. the influence of humidity on the coefficient of thermal conductivity.

This aim of task deals with study of heat dissipation mechanisms and the description of physical phenomena, which is accompanied by non-stationary measurement of thermal characteristics by the method "hot-wire method". In particular, we observe the coefficient of thermal conductivity and its dependence on various variables such as the temperature of the measured sample, its moisture state, the volume of the sample and its porosity. The above mentioned findings are used for the invention of the measuring device of a nonstationary gauge, which is based on regular heating and is dedicated to measuring the thermal conductivity coefficient and the heat capacity by the "hot-wire method" method. In the last part of the thesis is verified functionality of the proposed measuring device, the suitability of the created algorithm for the processing of the measured data and the evaluation of the results was verified. The reproducibility of the measurements was verified and the measured results were compared with the measurement methods, which are commonly used. the influence of humidity on the coefficient of thermal conductivity.

Thesis (MScEng)-- Stellenbosch University, 2013. / ENGLISH ABSTRACT: The coating thermal conductivity, the effective coated-tube thermal conductivity and the coating factor of three artificial protective coatings (APCs) applied to condenser tubes are experimentally evaluated. This testing broadens the limited available knowledge of these coatings, which is necessary for effective condenser refurbishment and operation. The coatings are applied to 25.4 mm brass tubes at thicknesses of 44, 46, 50, and 130 μm. Steady state heat transfer tests are performed on these tubes fitted in a double-pipe counter-flow heat exchanger, with heated water in the annulus and coolingwater inside the tube. The experimentally determined thermal conductivities of the coatings range from 0.5 to 2.3 W/m·K. The effective coated-tube conductivity and the coating factor depend on the tube material and size, as well as the coating thickness. A one-dimensional condenser model is used to parametrically investigate the relative overall effect on condenser performance. From these results, coating guidelines for Admiralty brass tubes are proposed in terms of the minimum and maximum coating conductivity and thickness. The effect of the coating on the thermal performance is equivalent to a Heat Exchange Institute (HEI) cleanliness factor of at least 0.85, when adhering to these guidelines. APCs provide a layer of protection against corrosion, erosion and fouling and can preferentially fill tube-wall pits. They can therefore be used to extend the condenser life-span effectively, but, to ensure minimal impact on the overall condenser performance, the coating thickness and conductivity must be carefully controlled and verified experimentally. / AFRIKAANSE OPSOMMING: Die termiese geleidingsvermoë, die effektiewe termiese geleidingsvermoë van bedekte buise en die bedekkingsfaktor van drie kunsmatige beskermingsbedekkingslae wat op kondensorbuise aangewend word, word eksperimenteel geëvalueer. Hierdie evaluering verbreed die beperkte beskikbare kennis oor sodanige bedekkingslae, wat nodig is vir effektiewe kondensor herinrigting en bedryf. Die lae word teen diktes van 44, 46, 50 en 130 μm in 25.4 mm geelkoperbuise aangewend. Warmteoordragstoetse by gestadigde toestande word gedoen op hierdie buise in ’n dubbelpyp-teenvloeiwarmteoordraer, met verhitte water in die annulus en verkoelingswater binne-in die buis. Die eksperimenteel bepaalde termiese geleidingkoëffisiënte wissel tussen 0.5 tot 2.3 W/m·K. Die effektiewe geleidingsvermoë en bedekkingsfaktor hang af van sowel die buis se materiaal en grootte sowel as die dikte van die bedekkings. ’n Eendimensionele kondensormodel word gebruik om die algehele effek van hierdie beskermingsbedekkingslae op kondensorwerkverrigting parametries te ondersoek. Riglyne ten opsigte van aanwending van beskermingslae vir buise van “Admiralty” geelkoper word verskaf in terme van die minimum en maksimum geleidingsvermoë en dikte van bedekkingslae. Met behulp van hierdie riglyne word ’n “Heat Exchange Institue” (HEI) ekwivalente skoonheidsfaktor van minstens 0.85 op ’n nuwe buis behaal. Hierdie kunsmatige bedekkingslaeslae bied beskerming teen korrosie, erosie en bevuiling en kan klein kuile in die buiswand vul. Hulle kan dus gebruik word om die lewensduur van die kondensator te verleng, maar hul dikte en geleidingsvermoë moet noukeurig beheer word en moet eksperimenteel geverifieer word.

Thin film material properties and measurement characterisation techniques are crucial for the development of micro-electromechanical systems (MEMS) devices. Furthermore, as the technology scales down from microtechnology towards nanotechnology, nanoscale materials such as carbon nanotubes (CNTs) are required in electronic devices to overcome the limitations encountered by conventional materials at the nanoscale. The integration of CNTs into micro-electronics and material applications is expected to provide a wide range of new applications. The work presented in this thesis has contributed to the development of thin film material characterisation through research on the thermal conductivity measurement and the control of the residual stress of thin film materials used commonly in MEMS devices. In addition, the use of CNTs in micro-electronics and as filler reinforcement in composite materials applications have been investigated, leading to low resistivity CNTs interconnects and CNTs-Polyimide (PI) composites based resistive humidity sensors. In the first part of this thesis, the thermal conductivity of conductive thin films as well as the control of the residual stress arising from fabrication process in PI micro-cantilevers have been studied. A MEMS device has been developed for the thermal conductivity characterisation of conductive thin films showing good agreement with thermal conductivity of bulk material. Low energy Ar+ ion bombardment in a plasma has been used to control the residual stress present in PI cantilevers. Appropriate ion energy and exposure time have led to stress relaxation of the beams resulting in a straight PI cantilever beam. In the second part of this thesis, low resistivity CNTs interconnects have been developed using both dielectrophoresis (DEP) and Focused Ion Beam (FIB) techniques. An investigation of the effects of CNT concentration, applied voltage and frequency on the CNTs alignment between Al and Ti electrodes has resulted in the lowering of the CNTs’ resistance. The deposition of Pt contact using FIB at the CNTs-metal electrodes interface has been found to decrease the high contact resistances of the devices by four and two orders of magnitude for Al and Ti electrodes respectively. The last part of this thesis focuses on the preparation of CNTs-PI composite materials, its characterisation and its application as resistive humidity sensor. The integration of CNTs inside the PI matrix has resulted in enhancing significantly the electrical and mechanical properties of the composites. In particular, a DEP technique employed to induce CNTs alignment inside the PI matrix during curing has been attributed to play an important role in improving the composite properties and lowering the percolation threshold. In addition, the fabrication and testing of CNTs-PI resistive humidity sensors have been carried out. The sensing performance of the devices have shown to be dependent highly on the CNT concentration. Finally, the alignment of CNTs by DEP has improved the sensing properties of CNTs-PI humidity sensors and confirmed that the change of resistance in response to humidity is governed by the change of the CNTs’ resistances due to charge transfer from the water molecules to the CNTs.

Two different iron oxide nanofluids were tested for heat transfer properties in industrial cooling systems. The nanofluids either had 30 nm particles with a wide size distribution to include particles greater than 1 micrometer or 15 nm particles with greater than 95% of the particles less than 33 nm. Calorimetry and thermal circuit modeling indicate that the 15 nm particle ferrofluid enhanced heat capacity. The smaller particle ferrofluid also demonstrated up to a 39% improvement in heat transfer, while the larger particle ferrofluid degraded the heat transfer performance. Particles from the larger particle ferrofluid were noted as settling out of a circulating system and therefore not participating in the bulk fluid properties. Application of 0.32% 15nm particles in an open cooling system improved cooling tower efficiency by 7.7% at a flow rate of 11.4 liter per minute and improved cooling tower efficiency by 3.3% at a flow rate of 22.7 liter per minute, while applying 0.53% 15 nm particles also improved cooling tower efficiency but was less effective than the lower concentration.

Aerogel materials have had limited utility due to their fragility, geometrical limitations, fabrication costs and protracted fabrication times. The objective of this project was to eliminate these limitations. Native, cross-linked and hybrid aerogel monoliths have been fabricated using a newly developed one-pot method without the need for solvent exchange. The key to this technique is the use of an ethanol–water azeotrope mixture, which contains 4.4% water by volume, as both a gelation and supercritical drying solvent. The small water content allows for drying at temperatures close to the supercritical temperature of the dry solvent, where reactions such as silica dissolution and polymer degradation are negligible. This improvement on conventional fabrication processes is of particular importance since it decreases the total duration of aerogel fabrication from five days to one day. Cross-linked silica aerogel monoliths were fabricated using one-pot hydrolysis-condensation wet chemistry methods as well as a rapid photogelation method. Both native silica and cross-linked aerogel components were made with a minimum dimension of up to 3.6 cm and in customizable shapes. Fabrication of homogeneous aerogels using these methods required a maximum of one day, as demonstrated in this work. Finally, LEDs and Laser irradiation were both used to selectively embed cross-linked aerogel into a larger native silica component to provide reinforcement and/or a surface which can be used for labeling or affixing the aerogel component to another surface.

Le matériau composite Cu/NFC (Nano Fibre de Carbone) peut être utilisé en tant que drain thermique par les industriels de l'électronique de puissance. En remplacement du cuivre, il doit combiner une conductivité thermique élevée et un coefficient de dilatation thermique adapté à celui de la céramique du circuit imprimé (alumine ou nitrure d’aluminium). Après avoir étudié les propriétés de la matrice cuivre et des NFC, plusieurs méthodes de synthèse du composite Cu/NFC ont été développées. Le composite a tout d’abord été élaboré par métallurgie des poudres. Puis, dans le but d’améliorer l’homogénéité, il a été envisagé de revêtir individuellement chaque NFC par du cuivre déposé par voie chimique electroless ainsi que par une méthode originale de décomposition d’un sel métallique. Des mesures de densité et de propriétés thermiques (conductivité et dilatation) ainsi que les caractérisations microstructurales de ces matériaux montrent la complexité de l’élaboration d’un tel composite. En effet, la dispersion des nanofibres, la nature des interfaces fibres/matrice et surtout les phénomènes thermiques à l’échelle nanométrique sont autant de paramètres à contrôler afin d’obtenir les propriétés recherchées. La simulation numérique et analytique, qui a été mise en oeuvre en parallèle a été corrélée aux résultats expérimentaux, afin de prédire les propriétés finales de nos matériaux. / Cu/CNF (Carbon Nano Fiber) composite materials can be used as heat sink in power electronic devices. They can substitute Copper by combining a high thermal conductivity and a coefficient of thermal expansion close to the printed circuit one (alumina or aluminum nitride). After studying the properties of Copper matrix and CNF, three methods were set up for the elaboration of the Cu/CNF composite materials. It was first synthesized by a simple powder metallurgy process. Second, in order to obtain a better homogeneity, CNF were individually coated with Cu by an electroless deposition method. Third, an original technique involving the decomposition of a metallic salt has been used. Measurements of the density, the thermal properties (conductivity and dilatation), and the characterization of the microstructure of the composite materials have been performed. It reveals the complexity of the realization of such a composite. Indeed, the dispersion of CNF and the chemical nature of the Cu/CNF interfaces have to be controlled in order to reach the desired thermal properties. Analytical and numerical simulations have been conducted and correlated with the experimental results to predict final properties of our materials.

Nanofluids as an innovative class of heat transfer fluids created by dispersing nanometre-sizedmetallic or non-metallic particles in conventional heat transfer fluids displayed the potential toimprove the thermophysical properties of the heat transfer fluids. The main purpose of this study is toinvestigate the influence of the use of nanofluids on two-phase heat transfer, particularly on thethermal performance of the heat pipes. In the first stage, the properties of the nanofluids were studied,then, these nanofluids were used as the working fluids of the heat pipes. The thermal performance ofthe heat pipes when using different nanofluids was investigated under different operating conditionsexperimentally and analytically. The influences of the concentration of the nanofluids, inclinationangles and heat loads on the thermal performance and maximum heat flux of the heat pipes wereinvestigated.This study shows that the thermal performance of the heat pipes depends not only on thermophysicalproperties of the nanofluids but also on the characteristics of the wick structure through forming aporous coated layer on the heated surface. Forming the porous layer on the surface of the wick at theevaporator section increases the wettability and capillarity and also the heat transfer area at theevaporator of the heat pipes.The thermal performance of the heat pipes increases with increasing particle concentration in all cases,except for the heat pipe using 10 wt.% water/Al2O3 nanofluid. For the inclined heat pipe, irrespectiveof the type of the fluid used as the working fluid, the thermal resistance of the inclined heat pipes waslower than that of the heat pipes in a horizontal state, and the best performance was observed at theinclination angle of 60o, which is in agreement with the results reported in the literature. Otheradvantages of the use of nanofluids as the working fluids of the heat pipes which were investigated inthis study were the increase of the maximum heat flux and also the reduction of the entropy generationof the heat pipes when using a nanofluid.These findings revealed the potential for nanofluids to be used instead of conventional fluids as theworking fluid of the heat pipes, but the commercialization of the heat pipes using nanofluids for largescale industrial applications is still a challenging question, as there are many parameters related to thenanofluids which are not well understood. / <p>QC 20170228</p>