Diploma thesis named Condensing steam turbine deals with heat scheme balancing computation of condensing steam turbine K55 and her design. This turbine with 5 unregulated take-offs and overpressure blading type, is computed with (c_a/u) method in the middle of blading diameter. Regulation degree is chosen with impulse blading and feet cross section is checked on durability. At the end of the thesis turbine consumption characteristic is derived from the zero output up to the nominal output. Integrated part of this thesis is conceptional design of longitudal turbine section.

The goal of this master´s thesis is designing power plant with gas turbine of 50 MWe power output for the site. It includes appropriete choose of gas turbine and its simplified termodynamic calculation, designing the thermal diagram and its calculation, for the parameters complying with nominal temperature of outside air, layout design, annual energy and mass flow results, savings of combined heat and power, intended at this application and economic evaluation of investment.

This diploma thesis deals with the constructional and calculation design of boiler for blast furnace and coke gas mixture combustion, including sizing of the heating surfaces. The opening section is dedicated to a brief characterization of burned fuels. The following chapter shows the parameters and composition of the resulting fuel mixture. The main part of this thesis involves; determining the stoichiometric amount air required for combustion and the resulting flue gas, determining the boiler efficiency and steam production rate, calculations regarding the combustion chamber and the detailed design of the individual heat exchangers. At the end of the thesis the heat balance of the entire boiler is verified. Drawing documentation of boiler is also part of this diploma thesis.

The thesis deals with the design of a grate steam boiler which has natural circulation and is determined for combustion of wood chips. The boiler has a capacity of 45 t/h and produces superheated steam with the output parameters of 3,5 MPa and 450 °C at the 125 °C feed water temperature. Stoichiometric calculations and the flue gases enthalpy calculations are based on the composition of the specified fuel. The efficiency and fuel consumption of the boiler is also determined. The thesis mainly focuses on the thermal calculation and geometric design of the individual heat transfer surfaces of the boiler. The drawing documentation of the steam boiler is available in the attachment of the thesis.

<p dir="ltr">Energy consciousness initiatives have seen a recent uptick to curb the ever growing concerns of global warming. Heat Pumps are a crucial piece of technology for these efforts, as they consume lower energy than the requirement they satisfy and are typically used for refrigeration and HVAC systems. Hybrid Heat Pump Water Heater (HPWH) technologies have seen increased adoption, and the improvement of these technologies could pay dividends in the long run. </p><p dir="ltr">This project explores the optimal design space of HPWHs within the context of the Department of Energy Guidelines for their performance rating and compares several up and coming refrigerants with lower GWP than the current market dominant refrigerant, R-134a, to provide consistent performance with improvements on the environmental front along with potential cost improvements on the manufacturing front. For this purpose, Dymola, a simulation software that employs the Modelica language for modeling complex dynamic systems, is employed to study the transient behavior of a market example Heat Pump Water Heater. </p><p dir="ltr">The results of these simulations were validated using experimental data gathered in the laboratory using relevant instrumentation on the physical device and manufacture specified performance ratings to compare the validity of the simulation results. The results of the study indicated the presence of a multi-dimensional design space with a defined set of possible combinations for device implementation. Within that feasible region, there exist multiple trajectories of iso-preference which alter the overall device performance, and the careful study of these parameters and their implications on the device performance can lead to a more robust design pathway for future improvements of the device. The work also contextualizes these improvements by quantifying the relative importance of different parameters upon the final performance of the device, showing how to identify which parameters to focus on when embarking upon an improvement journey. Additionally, preliminarily ideal specifications for the device operation under different refrigerants studied were also identified to provide similar or better performance to the current device. </p><p dir="ltr">The study showed that when matching mass flux rates, R-152a, R-290, and R-600a outperform R-134a in terms of expected COP. Of the 3, only R-290 uses a smaller compressor size than the baseline R-134a cycle for achieving the required heating capacity. The other refrigerants studied do not improve upon the COP of the cycle, but do have benefits over R-134a in terms of their respective GWPs. </p><p dir="ltr">The results suggest that with the considered alterations, R-290 systems within the current charge restrictions (<150g) can be developed and achieve the same heating performance with slight improvements on COP and therefore potentially UEF values. </p><p dir="ltr">The study also shows that all refrigerants considered could achieve the required heating capacity with a considerably downsized condenser and appropriately reduced subcooling. It highlighted the trends being consistent across refrigerants and implemented a final alternative refrigerant through the identified optimization steps to arrive at a new configuration without revalidating the trends, showing that newer optimal configurations could be identified with minimal time spent in the simulation environment. </p><p dir="ltr">Finally, the study explored alternative control possibilities by way of overheating the water beyond its required setpoint and enabling a control based mixing at the outlet to reduce the energized time of the device and leveraging the exceptional insulation capabilities for thermal storage.</p>

Für die Verarbeitung von thermoplastischen Polymeren im Spritzgießprozess ist die Wahl der Werkzeugwandtemperatur entscheidend für die Formteileigenschaften und die optimale Zykluszeit. Das Spritzgießwerkzeug wird standardmäßig bei einer konstanten Werkzeugwandtemperatur betrieben, die bei speziellen Anwendungen, wie zum Beispiel die Abformung von nanostrukturierten Oberflächen, kaum eingesetzt werden kann. Dafür muss die Werkzeugwandtemperatur aktiv über die Dauer eines Spritzgießzyklus variiert werden. Für die variotherme Temperierung wird im Rahmen der vorliegenden Arbeit eine neue Technik auf Basis einer elektrischen Widerstandsheizung entwickelt und untersucht. Ziel der Arbeit ist die Entwicklung eines hochdynamischen Temperaturwechsels auf einer formgebenden Werkzeugwand, unter Vorgabe der Temperaturverteilung und ohne die Maschinennebenzeit zu verlängern. Dazu werden verschiedene elektrische Heizelemente konzipiert und untersucht. / For the processing of thermoplastic polymers in an injection molding process is the choice of the cavity temperature a critical property and a shape of the optimum cycle time. The standard injection molding process with a quasi constant mold wall temperature cannot be used in the case of special applications, such as the replication of nanostructured surfaces. For this the mold wall temperature has to be varied actively over the duration of an injection molding cycle. These variothermal temperature process is within the scope of the present study especially using a new developed technique based on an electrical resistance heating device. The aim of this work is to develop a highly dynamic temperature change on an injection mold wall by a defined temperature destribution and without an extended machine idle time. Various electric heating elements are designed and tested.

Für die Verarbeitung von thermoplastischen Polymeren im Spritzgießprozess ist die Wahl der Werkzeugwandtemperatur entscheidend für die Formteileigenschaften und die optimale Zykluszeit. Das Spritzgießwerkzeug wird standardmäßig bei einer konstanten Werkzeugwandtemperatur betrieben, die bei speziellen Anwendungen, wie zum Beispiel die Abformung von nanostrukturierten Oberflächen, kaum eingesetzt werden kann. Dafür muss die Werkzeugwandtemperatur aktiv über die Dauer eines Spritzgießzyklus variiert werden. Für die variotherme Temperierung wird im Rahmen der vorliegenden Arbeit eine neue Technik auf Basis einer elektrischen Widerstandsheizung entwickelt und untersucht. Ziel der Arbeit ist die Entwicklung eines hochdynamischen Temperaturwechsels auf einer formgebenden Werkzeugwand, unter Vorgabe der Temperaturverteilung und ohne die Maschinennebenzeit zu verlängern. Dazu werden verschiedene elektrische Heizelemente konzipiert und untersucht. / For the processing of thermoplastic polymers in an injection molding process is the choice of the cavity temperature a critical property and a shape of the optimum cycle time. The standard injection molding process with a quasi constant mold wall temperature cannot be used in the case of special applications, such as the replication of nanostructured surfaces. For this the mold wall temperature has to be varied actively over the duration of an injection molding cycle. These variothermal temperature process is within the scope of the present study especially using a new developed technique based on an electrical resistance heating device. The aim of this work is to develop a highly dynamic temperature change on an injection mold wall by a defined temperature destribution and without an extended machine idle time. Various electric heating elements are designed and tested.

The semiconducting compounds CdTe and CdZnTe have important applications in high-energy radiation detectors and as substrates for infrared devices. The materials offer large band gaps, high resistivity, and excellent charge transport properties; however all of these properties rely on very precise control of the material composition. Growing bulk crystals by the travelling heater method (THM) offers excellent compositional control and fewer defects compared to gradient freezing, but it is also much slower and more expensive. A particular challenge is the current need to grow new crystals onto existing seeds of similar size and quality. Simulations and experiments are used in this work to investigate the feasibility of growing these materials by THM without the use of large seed crystals. A new fixed-grid, multiphase finite element model was developed based on the level set method and used to calculate the mass transport regime and interface shapes inside the growth ampoule. The diffusivity of CdTe in liquid tellurium was measured through dissolution experiments, which also served to validate the model. Simulations of tapered THM growth find conditions similar to untapered growth with interface shapes that are sensitive to strong thermosolutal convection. Favourable growth conditions are achievable only if convection can be controlled. In preliminary experiments, tapered GaSb crystals were successfully grown by THM and large CdTe grains were produced by gradient freezing. Beginning with this seed material, 25 mm diameter CdTe and CdZnTe crystals were grown on 10 mm diameter seeds, and 65 mm diameter CdTe on 25 mm seeds. Unseeded THM growth was also investigated, as well as ampoule rotation and a range of thermal conditions and ampoule surface coatings. Outward growth beyond one or two centimeters was achieved only at small diameters and included secondary grains and twin defects; however, limited outward growth of larger seeds and agreement between experimental and numerical results suggest that tapered growth may be achievable in the future. This would require active temperature control at the base of the crystal and reduction of convection through thermal design or by rotation of the ampoule or applied magnetic fields. / Graduate / 0346 / 0794 / 0548 / jordan.roszmann@gmail.com

Proportional, integral and derivative (PID) controller tuning guidelines in process industry have been in place for over six decades. Nevertheless despite their long design history PID tuning has remained an ‘art’ and no single comprehensive solution yet exists. In this study various considerations, with new and different perspectives, have been taken into account in PID tuning design. This study explores the issue of PID tuning from a practical point of view with particular focus on robust design in the presence of typical problems in process industry: process changes, valve stiction effects and unmeasured disturbances. The IMC tuning rule is recommended for setpoint tracking, while in the case of regulation, a newly proposed tuning rule, based on a combination of IMC and Ziegler-Nichols method, is demonstrated to give satisfactory results. The results were evaluated by simulation and were also validated on a computer-interfaced pilot scale continuous stirred tank heater (CSTH) process. / Chemical Engineering

Τα ολοκληρωμένα ηλιακά συστήματα συλλέκτη αποθήκης αποτελούνται από μία δεξαμενή αποθήκευσης, της οποίας τμήμα της επιφάνειας της χρησιμοποιείται σαν ηλιακός συλλέκτης. Συνήθως το ρευστό της αποθήκης είναι το νερό χρήσης. Στο υπό εξέταση σύστημα το νερό χρήσης θερμαίνεται έμμεσα, διερχόμενο μέσα από σωληνώσεις εναλλάκτη θερμότητας που τοποθετείται στο εσωτερικό της παραλληλεπίπεδης δεξαμενής. Για την εντατικοποίηση της μετάδοσης θερμότητας προς το νερό χρήσης, δημιουργείται ανάδευση του ρευστού του δοχείου μέσω κυκλοφορητή, ο οποίος τίθεται σε λειτουργία μόνο όταν υπάρχει ζήτηση ζεστού νερού. Προς αποφυγή παραμορφώσεων τοποθετούνται πτερύγια συγκράτησης που ενώνουν τις δύο μεγάλες επιφάνειες της δεξαμενής. Στην παρούσα διδακτορική διατριβή διερευνήθηκαν τα ροϊκά φαινόμενα στο εσωτερικό του ICS που έχει περιγραφεί προηγουμένως, με στόχο τη μεγιστοποίηση της θερμανταλλαγής μεταξύ των δύο κυκλωμάτων νερού. Για την παρατήρηση του ροϊκού πεδίου καθώς και την λήψη μετρήσεων ταχυτήτων κατασκευάστηκε πειραματική συσκευή με διαφανή τοιχώματα από Plexiglas. Ελήφθησαν μετρήσεις ταχυτήτων και διακυμάνσεων με χρήση συστήματος Laser Doppler διπλής ακτίνας. Για την οπτικοποίηση του ροϊκού πεδίου τοποθετήθηκαν σωματίδια πολυστερίνης στο εσωτερικό της συσκευής. Ελήφθησαν ψηφιακές φωτογραφίες και βιντεοσκοπήσεις του ροϊκού πεδίου. Για την υπολογιστική προσομοίωση χρησιμοποιήθηκε το εμπορικό λογισμικό FLUENT. Αναπτύχθηκε υπολογιστικό μοντέλο και επιλύθηκε με όλα τα διαθέσιμα μοντέλα τύρβης. Στη συνέχεια πραγματοποιήθηκε σειρά υπολογιστικών προσομοιώσεων, στις οποίες διερευνήθηκε η βέλτιστη θέση και το μέγεθος των στομίων ανακυκλοφορίας, η βέλτιστη διάταξη των πτερυγίων συγκράτησης και η βέλτιστη θέση του εναλλάκτη. Επιπλέον προσδιορίστηκε υπολογιστικά και πειραματικά ο χρόνος αποκατάστασης του ροϊκού πεδίου. Τέλος, τα αποτελέσματα συγκρίθηκαν και με πειραματικά αποτελέσματα άλλων εργασιών. Τα συμπεράσματα που εξάγονται έχουν ως ακολούθως: Το μοντέλο τύρβης standard k-ω δίνει τα πιο αξιόπιστα αποτελέσματα. Το υπολογιστικό μοντέλο θεωρείται πιστοποιημένο μετά από πειραματική επιβεβαίωση ταχυτήτων και θερμοκρασιών. Το στόμιο ανακυκλοφορίας δεν πρέπει να τοποθετείται κάθετα στις μεγάλες επιφάνειες της δεξαμενής, ενώ η διάμετρος του πρέπει να είναι 1/2" ή και μικρότερη. Ο χρόνος αποκατάστασης του ροϊκού πεδίου είναι περίπου 35 s. Τα πτερύγια συγκράτησης πρέπει να ακολουθούν τις ροικές γραμμές. Ως βέλτιστη θέση του εναλλάκτη θεωρείται όταν τοποθετείται σε επαφή με το τοίχωμα. / Integrated Collector Storage (ICS) solar systems use part of the hot water storage as collector, i.e. half of the storage surface is used as absorber. Usually, the storage medium serves also as the energy transfer medium (service hot water). In the examined ICS, the service water is heated indirectly, passing through a serpentine heat exchanger placed inside the tank. The heat transfer from the stored water to the service water is intensified by the agitation of the stored water. A simple solution is the recirculation of the stored water by a small pump, which is functioning whenever a request for hot water exists. Fins in suitable positions, connect the front and back surface of the ICS, to withstand the deformation due to pressures by the tank water. In the present PhD thesis, the flow phenomena inside the ICS previous mentioned, are investigated. The aim is the maximization of the heat transfer between the two water circuits. An experimental device was constructed by transparent Plexiglas, for flow visualization and velocity measurements. A dual beam Laser Doppler Velocimetry (LDV) system was used to measure velocities. Polystyrene particles were added in the comprised water, for the visualization of the path lines. Photographs and video films were also taken. The commercial code FLUENT is used for the Computational Fluid Dynamics (CFD) simulations. A CFD model is developed and solutions are obtained using all the available turbulence models. Three main factors that influence the performance are optimized: the position and size of the recirculation ports, the arrangement and size of the interconnecting fins and the heat exchanger placement. The settling time, i.e., the time required for the flow field to be fully developed, is computed both numerically and experimentally. The previous analysis leads to the following conclusions: The standard k–ω model is selected as the most appropriate. The model is validated, with good agreement, against experimental measurements of velocities and temperatures. The placement of the inlet recirculation port perpendicular to the main surfaces of the ICS should be avoided, while its diameter should be 1/2" or less. The settling time is computed about 35s. The interconnecting fins, of the two main ICS surfaces should follow the flow filed path lines. The optimal placement of the tube heat exchanger is in contact with the two major surfaces of the storage tank.