Microstructure refinement was observed in the fusion zone of AZ31 magnesium (Mg) alloy resistance spot welds when an inoculant was added, either Ti, Al8Mn5, or Mn. The dependence of inoculant potency on the lattice disregistry between inoculants and matrix, and on the liquid cooling rate was studied. Microstructural characterization was performed via optical microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Thin foils containing the interface of the inoculant particles and Mg matrix were prepared using a focused ion beam (FIB) technique. Columnar dendritic structures in the vicinity of the fusion boundary and equiaxed dendritic structures in the central area were observed in the fusion zone of welds in the SA and SB AZ31Mg alloys from different suppliers. However, the columnar dendritic zone (CDZ) was well restricted, and the width of the CDZ and the diameters of equiaxed dendrites were much smaller in the SA alloy than those in the SB alloy due to the earlier columnar-equiaxed-transition (CET) in the SA alloy. The refined microstructure in the fusion zone of the SA alloy welds is attributed to the pre-existence of the larger Al8Mn5 particles of 4-10 microns in length in the SA alloy which act as an inoculant for alpha-Mg heterogeneous nucleation. Fatigue life and dislocation substructure were compared between the SA and SB welds. The SA welds with the refined microstructure displayed an enhanced fatigue resistance compared to the SB welds, when the interfacial failure took place across the fusion zone. The increased number and dispersion of slip systems in the fine-grained SA welds contributed to the improvement of fatigue life. The well-developed columnar dendritic grains were successfully restricted and the coarse equiaxed dendritic grains were efficiently refined by intentionally adding Ti or Mn inoculant particles into the as-received SB alloy welds. The Ti and Mn particles of about 8μm diameter were observed to promote the nucleation of alpha-Mg grains during welding. TEM examinations showed the existence of local orientation relationships between the respective inoculants Ti, Mn, and Al8Mn5 with the Mg matrix. The further lattice matching was observed between the Al8Mn5 particles and Mg. The diameter of the added inoculant should be larger than 1.8 microns to make it a potent inoculant based on the thermodynamic calculation. Microstructural examinations of samples with different inoculant additions and under different cooling rates showed that the inoculant potency was high for the Ti inoculant, medium for the Al8Mn5, but low for the Mn, when the cooling rate was low. This order in the decrease of grain refinement efficiency is inversely proportional with the order of crystallographic lattice disregistry between inoculants and matrix, which is calculated based on a crystallographic matching model. This implies that the lattice disregistry determines the potency of inoculants at the low cooling rates. In comparison, the lattice disregistry did not influence the heterogeneous nucleation, when the cooling rate was high. It could be inferred that an extremely high cooling rate produces a large supercooling, and provides a sufficient driving force for heterogeneous nucleation.

Please read the abstract in the section 00front of this document / Thesis (PhD)--University of Pretoria, 2008. / Materials Science and Metallurgical Engineering / PhD / Unrestricted

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Cette thèse porte sur la production et l’étude de mousses de polymères micro ou nanoporeux à partir de mélanges nanostructurés à base de PMMA (poly(méthyl méthacrylate)) par dissolution et moussage avec CO2. D’autre part, plusieurs techniques expérimentales ont été améliorées ou adaptées afin de fournir de précieuses informations sur les systèmes étudiés. La nanostructuration de mélanges solides denses à base de PMMA est induite par l’addition d’un copolymère à blocs (MAM, poly(méthyl méthacrylate)-co-poly(butylacrylate)-co-poly(méthyl méthacrylate)). Les structures cellulaires des mousses produites à partir de ces mélanges ont été caractérisées et expliquées ; on a démontré que la nanostructuration agit comme un modèle (un gabarit) pour la structure cellulaire, permettant l’obtention d’un large éventail de structures cellulaires et en particulier des mousses nanocellulaires. De plus il est démontré que les paramètres du procédé, tels que la pression et la température, permettent la différenciation entre les deux voies de moussage utilisées ;ceux-ci ont une influence significative sur les caractéristiques finales des mousses de PMMA seul, mais peu sur celles des mélanges PMMA/MAM. Les mousses dans ces mélanges présentent un mécanisme de nucléation hétérogène contrôlée par la nanostructuration, ce qui permet de limiter l’influence des paramètres de traitement thermique dans la nucléation de la cellule. En outre, certains mélanges de PMMA/MAM présentent également une remarquable stabilité de leur morphologie au cours de la croissance cellulaire, ce qui évite l’effondrement cellulaire et la coalescence.Enfin, on a étudié l’influence de la transition entre les structures micro-cellulaires et les structures nano-cellulaires sur les propriétés : une nette diminution de la conductivité thermique en raison de l’effet de Knudsen que nous avons mis en évidence, une augmentation notable de la température de transition vitreuse en raison de l’isolement des chaînes de polymères dans les parois (les murs) de la cellule ; mais n’avons pas noté d’influence importante de cette transition sur le module de Young. / This dissertation focuses on the production and study of nanocellular foams from PMMA based(poly(methyl methacrylate) materials by CO2 gas dissolution foaming.Due to the novelty of this research field several experimental techniques have been improved or adapted in order to provide valuable information from the systems understudy. Nanostructuration of PMMA-based blends induced by the addition of a block copolymer (MAM, poly(methyl methacrylate)-b-poly(butyl acrylate)-b-poly(methyl methacrylate)) and the cellular structure of the foams produced from these blends have been characterized and related; obtaining that the nanostructuration acts as a pattern for the cellular structure, allowing obtaining a wide range of cellular structures and in particular nanocellular foams. It is demonstrated that processing parameters, such as pressure and temperature, allow differentiating between two foaming routes ; and present a significant influence on the foaming process and final characteristics of neat PMMA foams, but not on PMMA/MAM blends. PMMA/MAM blends present a heterogeneous nucleation mechanism controlled by the nanostructuration that avoid the influence of the processing parameters in the cell nucleation. In addition, some PMMA/MAM blends also present a high stability during the cell growth, avoiding the cellular collapse and coalescence. Finally, it has been studied the influence on the foams properties of the transition between the microcellular and the nanocellular ranges; obtaining that there is a clear influence on the thermal conductivity, which decreases in nanocellular foams due to the Knudsen effect,and the glass transition temperature, which increases in nanocellular foams due to the confinement of the polymer chains in the cell walls, but not on the Young’s modulus. / Esta tesis se centra en la producción y estudio de de espumas poliméricas nanocelulares producidas a partir de materiales basados en PMMA (poli(metil metacrilato)), mediante la técnica de espumado por disolución de gas usando CO2. Debido a la novedad de este campo de investigación ha sido necesario mejorar o adaptar varias técnicas experimentales para obtener la información necesaria de los sistemas bajo estudio. Se han caracterizado y relacionado la nanoestructuración de mezclas basadas en PMMA, inducida por la adición de un copolímero de bloque (MAM, poli(metil metacrilato)-copoli(butil acrilato)-co-poli(metil metacrilato)), y la estructura celular de las espumas producidas a partir de esas mezclas; obteniéndose que la nanoestructuración actúa como patrón para la estructura celular, permitiendo obtener una amplia variedad de estructuras celulares y en particular de estructuras nanocelulares.Se ha demostrado que los parámetros de procesado, como la presión y temperatura,permiten diferenciar entre dos rutas de espumado y presentan una influencia significativa en las características finales de las espumas de PMMA puro, pero no en las mezclas de PMMA/MAM. Estas mezclas presentan un mecanismo de nucleación heterogénea controlado por la nanoestructuración, que evita que los parámetros de procesado influyanen el proceso de nucleación de las celdas. Además, algunas mezclas de PMMA/MAM también presentan una alta estabilidad durante el crecimiento de las celdas, evitando el colapso de la estructura celular y la coalescencia.Finalmente, se ha estudiado la influencia en las propiedades de las espumas de la transición entre el rango microcelular y el rango nanocelular; obteniéndose que hay una clara influencia sobre la conductividad térmica, que decrece en las espumas nanocelulares debido al efecto Knudsen, y sobre la temperatura de transición vítrea, que se incrementa debido al confinamiento de las cadenas poliméricas en las paredes de las celdas, pero no sobre el módulo de Young.

Non-metallic inclusions in steels are generally considered to be detrimental for mechanical properties. However, it has been recognized that certain inclusions, such as Ti-oxide and TiN, can serve as potent nucleation sites for the formation of intragranular ferrite (IGF) in low-alloy steels. The formation of IGF could improve the toughness of the coarse grained heat affected zone (CGHAZ) of weld metals. Thus, the present thesis mainly focuses on the effect of size of nucleation sites on the IGF formation. Quantitative studies on the composition, size distribution and nucleation probability for each size of the inclusions as well as the area fraction, starting temperature and morphology of an IGF have been carried out. In the present work, the Ti-oxide and TiN powders were mixed with metallic powders. The mixed powders were heated up to the liquid state and cooled with a slow cooling rate of 3.6 ºC/min. These as-cast steels with Ti-oxide and TiN additions were used to simulate the IGF formation in the CGHAZ of weld metals. Specifically, the inclusion and microstructure characteristics in as-cast steels have been investigated. The results show that the nucleant inclusion was identified as a TiOx+MnS phase in steels with Ti2O3 additions and as a TiN+Mn-Al-Si-Ti-O+MnS phase in steels with TiN additions. In addition, the TiOx and TiN phases are detected to be the effective nucleation sites for IGF formation. It is clearly shown that an increased inclusion size leads to an increased probability of IGF nucleation. This probability of IGF nucleation for each inclusion size of the TiOx+MnS inclusions is clearly higher than that of the complex TiN+Mn-Al-Si-Ti-O+MnS inclusions. In addition, the area fraction of IGF in the steels with Ti2O3 additions is larger than that of the steels with TiN additions. This result agrees with the predicted tendency of the probability of IGF nucleation for each inclusion size in the steels with Ti2O3 and TiN additions. In order to predict the effective inclusion size for IGF formation, the critical diameters of the TiO, TiN and VN inclusions, which acted as the nucleation sites of IGF formation, were also calculated based on the classical nucleation theory. The critical diameters of TiO, TiN and VN inclusions for IGF formation were found to be 0.192, 0.355 and 0.810 μm in the present steels. The calculation results were found to be in agreement with the experiment data of an effective inclusion size. Moreover, the effects of the S, Mn and C contents on the critical diameters of inclusions were also calculated. It was found that the critical diameter of the TiO, TiN and VN inclusions increases with an increased content of Mn or C. However, the S content doesn’t have a direct effect on the critical diameter of the inclusions for IGF formation. The probability of IGF nucleation for each inclusion size slightly decreases in the steel containing a higher S content. This fact is due to that an increased amount of MnS precipitation covers the nucleant inclusion surface. In the as-cast experiment, it was noted that an IGF can be formed in steels with Ti2O3 and TiN additions with a cooling rate of 3.6 ºC/min. In order to control the microstructure characteristics, such as the area fraction and the morphology of an IGF, and to investigate the starting temperature of IGF and grain boundary ferrite (GBF) formation, the dynamic transformation behavior of IGF and GBF was studied in-situ by a high temperature confocal laser scanning microscope (CLSM). Furthermore, the chemical compositions of the inclusions and the morphology of IGF after the in-situ observations were investigated by using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and electron probe microanalysis (EPMA) which equipped wavelength dispersive spectrometer (WDS). The results show that the area fraction of IGF is larger in the steels with Ti2O3 additions compared to the steels with TiN additions, after the same thermal cycle has been imposed. This is due to that the TiOx phase provides more potent nucleation sites for IGF than the TiN phase does. Also, the area fraction of IGF in the steels is highest after at an intermediate cooling rate of 70 ºC/min, since the competing phase transformations are avoided. This fact has been detected by using a hybrid methodology in combination with CLSM and differential scanning calorimetry (DSC). In addition, it is noted that the morphology of an IGF is refined with an increased cooling rate. / <p>QC 20150325</p>

La précipitation et la dissolution du carbonate de calcium (CaCO3) sont des processus clés dans les systèmes naturels en raison de leur association intime avec le cycle du carbone terrestre. La précipitation se produit généralement sur des substrats étrangers en abaissant les barrières énergétiques qui contrôlent la nucléation. Ce processus appelé nucléation hétérogène résulte d'une interaction entre la sursaturation du fluide et les différentes énergies d’interface entre substrat-noyau-fluide. Malgré l’importance des énergies d’interface sur le devenir de la nucléation hétérogène, la littérature actuelle reste rare dans leurs valeurs absolues, limitant la précision de la modélisation du transport réactif. La formation des biominéraux constitue un réservoir majeur des carbonates dans la lithosphère. Des études récentes ont révélé des nucléations par multi-étapes impliquant la formation du carbonate de calcium amorphe (ACC), un intermédiaire métastable durant les premiers stades de la formation des biominéraux. De tels précurseurs amorphes permettent de réaliser les formes complexes des biominéraux, tandis que leur stabilité et leur cinétique de cristallisation sont contrôlées par de multiples facteurs. L'élucidation des mécanismes sous-jacents est bénéfique pour le développement de matériaux biomimétiques.Le premier objectif est de développer une compréhension prédictive des valeurs d'énergie d’interface régissant la nucléation hétérogène du CaCO3 en fonction des propriétés physico-chimiques spécifiques des substrats, comme l'hydrophobicité. Cette dernière est étudiée en utilisant de la phlogopite avec et sans substitution par le fluor produisant des substrats hydrophobes et hydrophiles. La technique de diffusion des rayons X aux petits angles en incidence rasante a été employée in situ pour obtenir des valeurs d’énergie effective d’interface. Il est intéressant de noter que les valeurs extraites pour les deux substrats sont similaires, et thermodynamiquement les deux fournissent un bon modèle pour la nucléation, alors que leurs mécanismes sont différents. La caractérisation ex situ par microscopie à force atomique a montré que le substrat hydrophile favorise la formation et la stabilisation d’ACC, tandis que le substrat hydrophobe favorise la formation de calcite. Ces résultats soulignent la flexibilité structurelle intrinsèque du CaCO3 et son avantage dans les processus de nucléation hétérogènes.Le deuxième objectif est de fournir une description atomistique de l'hydrophobicité du substrat. L'adsorption d'eau sur la phlogopite a été réalisée in situ par spectroscopie de photoélectrons à pression ambiante pour étudier l'effet de la substitution par le fluor et de différents types de contre-ions (K+, Na+ vs. Cs+). Ces résultats ont été interprétés par des simulations de dynamique moléculaire et la théorie de bond-valence. La combinaison de ces techniques montre que l'hydrophobicité du substrat provient d'une compétition entre deux facteurs: l'hydratation des contre-ions par rapport à celle du substrat.Le but final est d'étudier les mécanismes moléculaires par lesquels Mg2+, une impureté chez les précurseurs amorphes biogéniques, augmente la persistance cinétique d’ACC. La technique de diffusion inélastique incohérente des neutrons a été combinée avec la spectroscopie de corrélation de photons X pour élucider la dynamique à l'échelle nanométrique de l'eau et des ions dans les ACC. Les résultats montrent que la présence de Mg2+ augmente la diffusion atomique dans le solide tout en amplifiant la rigidité du réseau des liaisons hydrogène. Ces résultats contre-intuitifs sont abordés en considérant différents facteurs cinétiques inclus dans l’équation décrivant le taux de nucléation au sein de la théorie classique de la nucléation. Dans l'ensemble, ces résultats indiquent l'importance de l'eau comme stabilisant cinétique de la structure amorphe et de l'existence de barrières stériques qui abaissent le taux de cristallisation. / Precipitation and dissolution of calcium carbonate (CaCO3) are key processes in both natural and engineered systems due to their intimate association with the Earth’s carbon cycle. Precipitation usually occurs on foreign substrates since they lower the energetic barriers controlling nucleation events. This so-called heterogeneous nucleation results from the interplay between the fluid supersaturation and the interfacial free energies present at the substrate-nucleus-fluid interfaces. Despite the relevance of interfacial energies for the fate of heterogeneous nucleation, the current literature remains scarce in their absolute values, which limits the accuracy of reactive transport modelling. Of particular relevance to the carbon cycle, the formation of biominerals accounts for a major reservoir of the carbonate minerals in the lithosphere. Recent studies have revealed the existence of multistep nucleation pathways that involve formation of amorphous calcium carbonate (ACC), a metastable intermediate during the early stages of biomineral formation. Such amorphous precursors allow molding of the intricate shapes of biominerals, while their stability and crystallization kinetics are effectively controlled by multiple factors. Elucidating the underlying mechanisms is beneficial for the development of biomimetic materials.The first goal of this dissertation is to develop a predictive understanding of interfacial energy values governing CaCO3 heterogeneous nucleation as a function of specific physico-chemical properties of the substrates, such as hydrophobicity. This last was investigated using phlogopite, a common mica, with and without fluorine substitution yielding hydrophobic and hydrophilic substrates. In situ time-resolved Grazing-Incidence Small Angle X-ray Scattering experiments were performed to obtain effective interfacial energy values. Interestingly, the extracted values for both substrates were similar, and thermodynamically these substrates provide a good template for nucleation, but the pathways differ. By ex situ Atomic Force Microscopy characterization, the hydrophilic substrate was shown to promote the formation and stabilization of ACC, whereas the hydrophobic one favored the formation of calcite. These results point to the intrinsic structural flexibility of CaCO3 and its advantage in heterogeneous nucleation processes.The second goal is to provide an atomistic description of the substrate hydrophobicity/hydrophilicity. Water adsorption on phlogopite was studied in situ using Near-Ambient Pressure X-ray Photoelectron Spectroscopy to investigate the effect of fluorine substitution and the influence of different types of counterions (K+, Na+ vs. Cs+). The results of the spectroscopy experiments were further interpreted using molecular dynamics simulations and bond-valence theory. The combination of these techniques shows that the substrate hydrophobicity stems from a competition between two factors: hydration of counterions vs. that of substrate.The final goal is to study the molecular mechanisms by which Mg2+, a common impurity in biogenic amorphous precursors, increases the kinetic persistence of ACC. Inelastic Incoherent Neutron Scattering and X-ray Photon Correlation Spectroscopy were combined to elucidate the nanoscale dynamics of water and ions within ACC. The presence of Mg2+ was shown to enhance the atomic diffusion within the solid while simultaneously increasing the stiffness of the hydrogen bond network. These counter-intuitive results are addressed by considering the different factors included in the pre-exponential term of the nucleation rate equation within the framework of the classical nucleation theory. Overall, the results point to the importance of water as a kinetic stabilizer, and to the existence of steric barriers that lower the crystallization rate.

L’un des enjeux principaux dans l’appréhension de l’évolution du climat planétaire réside dans la compréhension du rôle des processus de formation de la glace ainsi que leur rôle dans la formation et l’évolution des nuages troposphériques. Un cold stage nouvellement construit permet l’observation simultanée de jusqu’à 200 gouttes monodispersées de suspensions contenant des particules de K–feldspath, connues comme étant des particules glaçogènes très actives. Les propriétés glaçogènes des particules résiduelles de chaque goutte sont ensuite comparées pour les différents modes de glaciation et le lien entre noyau glaçogène en immersion et en déposition est étudié. Les premiers résultats ont montré que les mêmes sites actifs étaient impliqué dans la glaciation par immersion et par déposition. Les implications atmosphériques des résultats expérimentaux sont discutés à l’aide de Descam (Flossmann et al., 1985), un modèle 1.5–d à microphysique détaillée dans une étude de cas visant à rendre compte du rôle des différents mécanismes de glaciation dans l’évolution dynamique du nuage convective CCOPE (Dye et al., 1986). Quatre types d’aérosol minéraux (K–feldspath, kaolinite, illite et quartz) sont utilisés pour la glaciation en immersion, par contact et par déposition, à l’aide de paramétrisations sur la densité de sites glaçogènes actifs. Des études de sensibilité, où les différents types d’aérosols et modes de glaciation sont considérés séparément et en compétition, permettent de rendre compte de leurs importances relatives. La glaciation en immersion sur les particules de K–feldspath s’est révélée comme ayant le plus d’impact sur l’évolution dynamique et sur les précipications pour un nuage convectif. / One of the main challenges in understanding the evolution of Earth's climate resides in the understanding the ice formation processes and their role in the formation of tropospheric clouds as well as their evolution. A newly built humidity-controlled cold stage allows the simultaneous observation of up to 200 monodispersed droplets of suspensions containing K-feldspar particles, known to be very active ice nucleating particles. The ice nucleation efficiencies of the individual residual particles were compared for the different freezing modes and the relationship between immersion ice nuclei and deposition ice nuclei were investigated. The results showed that the same ice active sites are responsible for nucleation of ice in immersion and deposition modes.The atmospheric implications of the experimental results are discussed, using Descam (Flossmann et al., 1985), a 1.5-d bin-resolved microphysics model in a case study aiming to assess the role of the different ice nucleation pathways in the dynamical evolution of the CCOPE convective cloud (Dye et al., 1986). Four mineral aerosol types (K-feldspar, kaolinite, illite and quartz) were considered for immersion and contact freezing and deposition nucleation, with explicit Ice Nucleation Active Site density parameterizations.In sensitivity studies, the different aerosol types and nucleation modes were treated seperately and in competition to assess their relative importance. Immersion freezing on K-feldspar was found to have the most pronounced impact on the dynamical evolution and precipitation for a convective cloud.

Ce travail de thèse a porté sur l’élaboration de nanomatériaux hybrides de type nano-câbles fonctionnels, composés de polymères covalents et de molécules auto-assemblées. L’approche «bottom-up» adoptée repose sur des processus uniquement physiques, à savoir la nucléation hétérogène, la cristallisation et la gélification thermo réversible. Deux systèmes hybrides ont été élaborés et étudiés: le premier est composé de molécules de tetra-2-éthylhexanoate de bicuivre (CuS8) auto-assemblées en filaments, lesquels sont encapsulés au sein des fibrilles de polystyrène isotactique (iPS). Nous avons montré au travers de différentes études (DSC, DNPA,SQUID, EXAFS et IR-TF) que leur encapsulation permet non seulement de les stabiliser mais également de modifier leur comportement antiferromagnétique. Le deuxième système a consisté à des fibrilles de poly(alkylthiophène)s (P3AT), emmaillotées au moyen de molécules diamides (BHPB-10) capables de s'assembler en nanotubes. En plus des études de la morphologie et de la structuration par TEM et UV-Vis,nous avons étudié les propriétés de conductivité du système hybride P3BT/BHPB-10 en C-AFM. Nous avons montré qu’il est effectivement possible de réaliser des nano-câbles semi-conducteur gainés. / This thesis deals with new hybrid nanomaterials of functional nanocable-like structures, consisting of covalent polymers and self-assembled molecules. The «bottom-up» approach adopted for the elaboration is based only on physical processes such as heterogeneous nucleation, crystallization and thermoreversible gelation. This original approach allowed us to easily prepare two functional nanocables: the first consisted of bicopper tetra-2-ethylhexanoate (CuS8) molecules self-assembled on filaments which are encapsulated within isotactic polystyrene (iPS) fibrils. We proved throughout different studies (DSC, SANS, SQUID, EXAFS and FT-IR) that the encapsulation allows one to get stable filaments, and particularly to modify their antiferromagnetic behavior as well. The second system constituted of poly(alkylthiophene)s fibrilles (P3AT), sheathed by diamides molecules (BHPB-10) self-assembled on nanotubes. Besides the morphological and the structuration studies (TEM and UV-Vis), we investigated the conductivity of the hybrid system P3BT/BHPB-10 by C-AFM. Results showed the possibility to obtain sheathed semi-conducting nano-cables.