<p>Functionally graded materials offer a way of obtaining materials with superior properties. Decarburization has been used in other steels to create graded materials. These materials offer high strength and improved ductility when compared homogeneous materials of the same type. In this thesis, graded martensitic stainless steel was explored as a way to provide a very high strength material with medium ductility by partially decarburizing the materials. Different processing treatments were tried and the resulting materials characterized and mechanically tested to compare homogeneous and graded martensitic stainless steels. Mechanical testing demonstrated that decarburization has a positive effect on the tensile, rolling and Charpy impact properties. A model was also developed that attempted to capture the deformation behaviour of graded materials. Present data was not available to verify the models validity but the model was used to predict trends of a how different gradients affect fracture stresses and strains. These trends were used in an attempt to find optimum carbon distributions and maximize strength or ductility, as examples.</p> / Master of Materials Science and Engineering (MMatSE)

Transformation induced plasticity was investigated in a model ceramic. The effect upon toughness of the martensitic transformation from the cubic (paraelectric) to the tetragonal ( ferroelectric) phase in BaTiO3 was determined. The K1C fracture toughness, as measured by the hardness indentation technique, exhibits a maximum within a temperature range approximately 50°C above the stress-free transformation temperature. Unlike the martensitic transformation associated with partially stabilized zirconia, there is no volume change during the cubic-to-tetragonal phase change in BaTi03. In addition, no evidence of microcracking was observed. The enhanced toughness in the vicinity of the transition temperature was attributed to limited plasticity at crack tips provided by the transformation shear strains. The effective strains at the crack tips required to produce the observed fracture toughness values are consistent with transformation strains calculated using the phenomenological theory of martensite. / Master of Science

We study the plasticity mechanisms of diffusionless martensite phase transformation in Nickel-Titanium, one of the most widely used shape memory alloys. The research here involves four thrusts focusing on different length and time scales: (I) Molecular statics and dynamics simulations are applied to study the nanotwin structures and temperature-driven B2 → B19′ phase transitions. (II) Molecular dynamics simulations are performed to explore the stress-driven martensitic phase transformation governing the pseudoelasticity and shape memory effects in NiTi nanopillars. (III) Monte Carlo simulations are conducted to characterize the temperature- driven B2 → B19 phase transition and the patterning of martensitic nanotwins in NiTi thin films. (IV) Phase field simulations are performed to predict the formation and evolution of complex martensitic microstructures, including the detailed analysis of twin compatibility under complex loading conditions. We also study the nucleation-controlled plasticity mechanisms in different metals of Cu, Al and Ni. Our work focuses on understanding how dislocations nucleate in single crystals. Interatomic potential finite element method is applied to determine when, where and how dislocations nucleate during nanoindentation in metals such as Cu, Al and Ni.

Transformation Induced Plasticity (TRIP) steels undergo a phase transformation when subjected to high levels of mechanical strain. This transformation from a paramagnetic austenitic parent phase to a ferromagnetic martensitic phase is irreversible and the resultant magnetic properties may therefore be used as a measure of strain history. The transformation behaviour of TRIP steels has been recognised as a potential smart characteristic and various proposals have appeared aimed at producing a structure that performs its primary structural function as well a strain sensing function simultaneously. However the strain induced nature of the transformation implies that transformation will occur in areas of high stress concentration and therefore engineered stress concentration features will be required to provide a consistent measure of the changes in the magnetic properties of the material as a function of applied load. In order to predict the performance of smart TRIP steel sensors, an analysis method capable of quantifying the effectiveness of a component in its dual role as structure and sensor is needed. The thesis addresses the development of a methodology for correlating the changing magnetic permeability of TRIP steel sensors and structures with martensitic transformation behaviour. The prediction of the deformation behaviour including transformation is implemented by considering a mechanical analysis based on the finite element method and a constitutive model incorporating strain-induced martensitic transformation kinetics. .Extensions to the model which allow for a wide range of deformation rates and temperatures are also discussed. In order to demonstrate the application of the methodology, an analysis of a simple tensile element used in strain measurement applications is presented. The analysis also includes the effect of temperature on the performance of the sensor. An analysis of a design proposal for a smart aircraft bolt is also included to investigate the effects of geometry, particularly engineered stress concentrations, and sensor placement. / Thesis (Ph.D.)-University of Natal, Durban, 2003.

Fretting, which can occur when two bodies in contact undergo a low amplitude relative slip, can drastically reduce the fatigue performance of a material. The extent of fretting damage is dependent on the material combination and is affected by many parameters, making it difficult to design against fretting. Some of these parameters include contact force, displacement amplitude, and contacting materials. This work develops a method for quantifying the extent of damage from fretting as a function of these parameters for a thin sheet of AISI 301 stainless steel in the full hard condition in contact with both ANSI A356 aluminum and AISI 52100 steel contacting bodies. Fretting experiments were conducted on a Phoenix Tribology DN55 Fretting Machine using a fixture which was developed for holding thin specimens. The displacement amplitude and normal force were systematically varied in order to cover a range that could typically be experienced during service. The tribological behavior was studied by analyzing friction force during cycling and inspecting the resulting surface characteristics. Fretting damaged specimens were cycled in tension in a servohydraulic test system to failure. The decrease in fatigue life caused by fretting damage was determined by comparing the stress-life (S-N) response of the fretted specimens to the S-N response of the virgin material, thus characterizing the severity of the fretting damage. The conditions that lead to the greatest reduction in life were identified in this way. Using the fracture mechanics based NASGRO model, an Equivalent Initial Flaw Size (EIFS) was used to quantify the level of fretting damage, thus separating the life of the component into crack nucleation and subsequent propagation. This method and data will allow engineers to design more robust components that resist fretting damage, thus increasing the safety and reliability of the system.

Martensitic phase transformation in NiTi shape memory alloys (SMA) occurs over a hierarchy of spatial scales, as evidenced from observed multiscale patterns of the martensitic phase fraction, which depend on the material microstructure and on the size of the SMA specimen. This paper presents a methodology for the multiscale tracking of the thermally induced martensitic phase transformation process in NiTi SMA. Fine scale stochastic phase field simulations are coupled to macroscale experimental measurements through the compound wavelet matrix method (CWM). A novel process for obtaining CWM fine scale wavelet coefficients is used that enhances the effectiveness of the method in transferring uncertainties from fine to coarse scales, and also ensures the preservation of spatial correlations in the phase fraction pattern. Size effects, well-documented in the literature, play an important role in designing the multiscale tracking methodology. Molecular dynamics (MD) simulations are employed to verify the phase field simulations in terms of different statistical measures and to demonstrate size effects at the nanometer scale. The effects of thermally induced martensite phase fraction uncertainties on the constitutive response of NiTi SMA is demonstrated.

Dans le cadre du développement des réacteurs nucléaires de 4ème génération et plus particulièrement du réacteur à neutrons rapides refroidi au sodium (SFR), le CO2 supercritique, dans un cycle de Brayton, a été identifié comme fluide potentiel en remplacement de la vapeur d'eau dans le cycle de conversion de l'énergie. Les aciers ferrito-martensitiques contenant 9 à 12 % en poids de Cr sont de bons candidats pour la réalisation d'échangeurs thermiques car ils présentent de bonnes propriétés mécaniques jusqu'à une température de 600°C, une forte conductivité thermique, un faible coefficient d'expansion thermique ainsi qu'un coût plus faible que celui des aciers austénitiques. Cependant, il a été montré que ces aciers forment une couche d’oxyde à croissance rapide et carburent fortement dans les conditions du circuit de conversion d'énergie (550°C, 250 bar).Cette étude a pour objectif d’étudier l’influence de différents paramètres (les impuretés présentes dans le CO2, les vitesses de rampe thermique ainsi que l’état de surface) sur le mécanisme d’oxydation d’un acier Fe-12Cr dans le CO2 à 550°C. Il est montré qu’en fonction de la valeur de ces paramètres, il est possible de former une couche d’oxyde fine protectrice en surface sans carburation. Un modèle permettant de rendre compte de l’ensemble des résultats expérimentaux est proposé. / In the framework of the development of Sodium Fast Reactors in France, supercritical carbon dioxide integrated in the Brayton cycle is proposed as new cycle energy conversion system to replace current steam generators. Ferritic-Martensitic steels with 9-12 wt% Cr are good candidates for heat exchanger application because they have good mechanical properties up to a temperature of 600°C, a high thermal conductivity, a low coefficient of thermal expansion and a lower cost than that of austenitic steels. However, it has been found that these steels present a high parabolic oxide growth rate and a strong carburization in the temperature and pressure conditions of the SC-CO2 cycle (550°C, 250 bar).This study aims to investigate the influence of different parameters (impurities present in CO2, thermal ramp rate and surface state) on the oxidation mechanism of a Fe-12 Cr steel in CO2 at 550°C. It has been shown that depending on these parameters, a thin protective oxide scale without any strong carburization can be obtained. A model is proposed to explain the experimental results.

La Fragilisation par l’hydrogène (FPH) est un phénomène complexe de dégradation des matériaux métalliques dont les mécanismes sont dépendants de nombreux paramètres tels que la nature du matériau (composition chimique, traitement thermique), l’environnement ou l’état de contrainte. L’objectif de ce travail est d’apporter des éléments de compréhension sur les mécanismes de transport et de ségrégation de l’hydrogène dans les aciers martensitiques trempés et revenus à haute limite d’élasticité utilisés pour les applications « Oil and Gas ». Notons que cette étude se situe en amont de la problématique endommagement. Dans ce contexte, il s’agit d’identifier les sites de piégeage de l’hydrogène en regard de la métallurgie des matériaux. La mise au point d’un montage de perméation électrochimique et d’un protocole de dépouillement des résultats a permis une nouvelle approche critique dans l’exploitation des résultats issus des essais électrochimiques. De cette procédure, plusieurs aspects ont été considérés : les rôles de l’épaisseur de la membrane, de l’état de surface de la face de détection, de la microstructure et enfin, d’un état mécanique. La mise en relation de l’évolution de la microstructure avec les paramètres physiques associés aux phénomènes de diffusion et de piégeage de l’hydrogène permettront de conduire une première réflexion « vers l’endommagement ». / Hydrogen Embrittlement (HE) is a complex phenomen on responsible of metal degradation. It mainly depends on the material (chemical composition, heat treatment), the environment or the mechanical state. The main goal of this study is to give new elements to understand hydrogen diffusion and trapping mechanisms in High Strength Low Alloy martensitic steels used in the field of “Oil and Gas” applications. In this way, the purpose is to identify hydrogen trapping sites related to microstructural features as a basis for a better knowledge concerning HE. Thus, accurate electrochemical permeation set-up (with or without a mechanical state) were developed as well as a procedure to thoroughly analyze experimental data. An original approach on how to interpret electrochemical permeation results has been there fore performed. Afterward, the effect of different critical parameters has been assessedi.e. the membrane thickness, the surface state of the detection side as well as the microstructure and the mechanical state. The relationship between physical parameters associated to diffusion and trapping with the microstructure evolution will give rise to a first thought “toward the embrittlement”.

No description available.

Na atualidade, o estudo da transformação martensítica é de grande importância na área acadêmica e tecnológica, devido à aplicação de aços e ferros fundidos com estruturas martensíticas. O estudo dos fenômenos da transformação martensítica envolve vários pesquisadores no mundo e é objeto de eventos como o ICOMAT e ESOMAT. O presente trabalho acompanhou a transformação martensítica por meio de técnicas experimentais a temperaturas sub-zero em um aço AISI D2 e uma liga Fe-Ni-C previamente austenitizadas. A literatura indica que o tratamento a temperaturas sub-zero pode melhorar propriedades dos aços temperados e revenidos. Foi explorado o uso dos métodos de ruído magnético de Barkhausen (MBN), para detectar a transformação de fase da austenita para a martensita durante o resfriamento sub-zero das amostras, usando três diferentes configurações: a emissão de ruído Barkhausen convencional estimulada por um campo magnético alternado; o método de Okamura que é a emissão de ruído magnético medido embaixo de um campo fixo (DC); e uma nova técnica experimental, que mede a emissão magnética espontânea durante a transformação na ausência de qualquer campo externo. Os fenômenos associados com a transformação de fase também foram medidos por resistividade elétrica e as amostras resultantes foram caracterizadas por microscopia óptica e eletrônica de varredura. Medições MBN no aço ferramenta AISI D2, austenitizadas a 1473K (1200C) e resfriadas a temperatura de nitrogênio líquido apresentaram uma mudança próximo de 225K (-48C) durante o resfriamento, que corresponde à temperatura Ms, como foi confirmado por medidas de resistividade. As medições da emissão de ruído magnético espontâneo, realizadas in situ durante o resfriamento da amostra imersa em nitrogênio líquido, mostraram que poderia ser detectado um fenômeno de estouro individual (burst), de forma similar às medições de emissão acústica (AE), o qual foi confirmado com a liga Fe-Ni-C. Este método de caracterização Spontaneous Magnetic Emission (SME) pode ser considerado uma nova ferramenta experimental para o estudo de transformações martensiticas em ligas ferrosas. Foi acompanhado o inicio da transformação martensítica por SME, em função do tamanho de grão, já que é conhecido pela literatura que o inicio da transformação martensítica (Ms), muda com a variação do tamanho de grão. / Martensitic transformations are of special interest both as an academic topic and as a technological issue, due to importance of steels and cast irons with martensitic structures. Studies of martensite transformation phenomena involve researchers all over the world and specific conferences and meetings, as ICOMAT and ESOMAT. The present work followed the martensitic transformation using different experimental techniques, during cooling at cryogenic temperatures samples of a AISI D2 cold work tool steel and also a Fe-Ni-C, previously austenitized. There are plenty of references in the literature suggesting that sub-zero cooling treatments could ameliorate the properties of quenched and tempered steels. The Magnetic Barkhausen Noise (MBN) method was applied during cooling to subzero temperatures of austenitic samples of a AISI D2 cold work tool steels (previously quenched from 1200ºC) and to a Invar-type Fe-Ni-C alloy. MBN is a non-destructive technique based on the detection of the signal generated when ferromagnetic materials are subjected to an oscillating external magnetic field. In order to study the austenite to martensite transformation, three different configurations were tested: conventional Barkhausen using an oscillating magnetic field, a method proposed by Okamura, which uses a fixed magnetic field and a new method that detects spontaneous magnetic emissions (SME) on the absence of any applied magnetic field. Other phenomena associated with the transformation were followed using electrical resistivity measurements, optical microscopy and X-ray diffraction. MBN measurements on a cold work tool steel AISI D2, austenitized at 1473K (1200ºC) and quenched to room temperature, made during further cooling to liquid nitrogen temperature, presented a clear change of signal intensity near 225K (-48ºC), corresponding to Ms temperature, as confirmed by resistivity measurements. The SME in situ measurements during cooling of samples in liquid nitrogen were able to detect single burst (landslide nucleation and growth) phenomena, in a manner similar to the Acoustic Emission (AE) measurements; these results have been confirmed also with measurements on a Fe-Ni-C alloy. The new Spontaneous Magnetic Emission (SME) characterization method can be considered a new experimental tool for the study of martensitic transformations in ferrous alloys. The beginning temperature for the martensitic transformation detected using SME, electric resistivity and MBN were compared with estimates using the Andrews empirical equation (linear, 1965) for the Ms temperature. The effect of the austenite grain size on the beginning of the martensitic transformation was studied using SME, as it is known that the Ms temperature depends on the austenite grain size.