Über die additive Fertigung, oftmals bezeichnet als 3D-Druck, lassen sich Bauteile nahezu beliebiger geometrischer Komplexität herstellen. Gleichzeitig lassen die Prozessrandbedingungen die direkte Einstellung der Mikrostruktur in den verwendeten metallischen Werkstoffen zu. Hieraus ergeben sich weitreichende Möglichkeiten bezüglich der Eigenschaftsoptimierung aktueller Hochleistungswerkstoffe.

The main problem encountered in this thesis is the lack of research and knowledge of selective laser melted-printing with Uddeholm Dievar®. This absence of information could cause issues regarding quality and properties of the alloy as well as uncertainty regarding an appropriate heat treatment cycle. This thesis mainly focuses on observing the changes that occur in the microstructure when Uddeholm Dievar® is manufactured through the additive manufacturing (AM) method known as selective laser melting (SLM). The SLM- method consists of a high-power laser that melts together thin layers of powder, one layer at a time, until a three-dimensional product is created according to selected drawings. The methodology on which this thesis is based on is the execution of a theoretical study, scientific experiments and thermodynamic calculations. Analysis of the microstructure is performed using a scanning electron microscope with techniques such as Energy-dispersive X-ray spectroscopy (EDS) and Electron backscatter diffraction (EBSD). The purpose of the methods are to map the constituent elements of the alloy and observe the orientation of the crystallographic phases in the atomic lattice respectively. The results show that the powder, both before and after printing, mainly consists of martensite with a low amount of residual austenite. The amount of primary carbides is relatively low and has been classified as MC (V-rich) and/or M6C (Mo- rich) type. The remaining residual austenite could be explained by the segregation of constituent alloying elements, where the carbon content is a dominant factor to why the MS -temperature lowers significantly causing the presence of retained austenite even though SLM has a cooling rate that varies between 103 and 108 [K/s]. / Det huvudsakliga problemet som denna avhandling behandlar är bristen på forskning och kunskap inom selective laser melting (SLM) 3D-printing med Uddeholm Dievar®. Avsaknaden kan leda till sämre kvalité och produktegenskaper hos legeringen. Det kan även leda till ovisshet gällande val av lämplig värmebehandling. Arbetet fokuserar på att dokumentera utformningen av stålets mikrostruktur när Uddeholm Dievar® tillverkas med den additiva tillverkningsmetoden SLM. Tillverkningsprocessen består av en högeffektslaser som detaljerat smälter samman tunna lager pulver, ett lager i taget, tills att en tredimensionell produkt skapats utefter valda ritningar. Använda metoder är; utförandet av en teoretisk studie, vetenskapliga experiment och thermodynamiska beräkningar. Analys av mikrostrukturen genomförs med hjälp av svepelektronmikroskåp där teknikerna Energy-dispersive X-ray spectroscopy (EDS) och Electron backscatter diffraction (EBSD) används. Syftet med EDS är att kartlägga de ingående elementen i legeringen, syftet med EBSD är att se orientering av de kristallografiska faserna i atomgittret. Resultaten visar på att legeringen, både före och efter printing, till största del består av martensit med en låg mängd restaustenit. Mängden primärkarbider är relativt låg och har klassifiserats som typen MC (V-rik) och/eller M6C (Mo- rik). Den kvarstående restausteniten kan möjligen förklaras av segringen av ingående legeringsämnen där kolhalten är en dominerande faktor som sänker MS-temperaturen. Detta gör att restaustenit förekommer trots den höga kylhastigheten som varierar mellan 103 och 108 [K/s] i SLM.

Submitted by JOSIANE SANTOS DE OLIVEIRA (josianeso) on 2018-12-21T13:22:18Z No. of bitstreams: 1 José Henrique Nazzi Ehms_.pdf: 4808489 bytes, checksum: b590c723912ffe1d5d90006182f8cff2 (MD5) / Made available in DSpace on 2018-12-21T13:22:18Z (GMT). No. of bitstreams: 1 José Henrique Nazzi Ehms_.pdf: 4808489 bytes, checksum: b590c723912ffe1d5d90006182f8cff2 (MD5) Previous issue date: 2018-10-31 / CAPES - Coordenação de Aperfeiçoamento de Pessoal de Nível Superior / Armazenamento térmico apresenta grande potencial de utilização em diversas aplicações, como energia solar, climatização, conservação de alimentos ou aproveitamento de calor residual em processos industriais. O armazenamento térmico de calor latente é realizado com materiais de mudança de fase (PCM), através dos processos de fusão e solidificação. A representação destes processos através de simulação numérica é realizada com o acréscimo ao modelo matemático básico, composto pelas equações da conservação da massa, quantidade de movimento e energia, modelos para descrever o calor latente e a transição na velocidade entre as fases, tais como: Darcy STM (source term method), VVM (variable viscosity method) e SOM (switch-off method). No entanto, a grande maioria das pesquisas nesta área utiliza o primeiro método. Além disso, são poucos os estudos comparativos de diferentes métodos para descrever processos de mudança de fase. Assim, o objetivo do presente estudo é comparar os métodos Darcy STM, VVM e misto (utilizando elementos dos dois anteriores) na simulação numérica de processos de fusão e de solidificação do PCM RT27 no interior de uma esfera. O estudo foi realizado utilizando-se fluidodinâmica computacional, através do método dos volumes finitos. O Modelo numérico foi validado com resultados experimentais da literatura. Os resultados quantitativos e qualitativos de fração líquida mostram que o método Darcy STM é mais adequado ao processo de solidificação, enquanto o método VVM produz resultados mais próximos aos experimentais no processo de fusão. O custo computacional foi menor para o método Darcy STM e maior para o método VVM, enquanto o método misto apresenta custo computacional pouco inferior ao do método VVM. Na análise da camada líquida na fusão de contato, foram analisadas a velocidade descendente do sólido, a espessura da camada e a vazão na camada. Os resultados referentes a camada líquida indicaram significativa influência das configurações do método Darcy STM. No entanto, são pouco influenciados pelas configurações do método VVM. / Thermal energy storage presents great potential of utilization in several applications, such as solar energy, HVAC systems, food conservation or waste heat recovery in industrial processes. Latent heat thermal energy storage is realized with phase change materials (PCM), through solidification and melting processes. Representation of such processes through numerical simulation is performed with the addition to the basic numerical model, composed of the conservation equations of mass, momentum and energy, models to account the latent heat and the velocity transition between the phases, such as: Darcy STM (source term method), VVM (variable viscosity method) and SOM (switch-off method). However, the large majority of the research on such area employ the first method. Besides that, there are few comparative studies of different methods to describe phase change processes. Thus, the objective of the present work is compare Darcy STM, VVM and mixed method (using elements of the two prior) in the simulation of melting and solidification processes of PCM RT27 inside a sphere. The study was realized using computational fluid dynamics, with the finite volume method. The numerical model was validated with experimental results from literature. Quantitative and qualitative results of liquid fraction show that Darcy STM is most suitable to solidification process, while VVM produces results closer to experimental in the melting process. Computational cost was smaller for Darcy STM and greater for VVM, while mixed method presents computational cost slightly lower than the one of VVM. In the analysis of the liquid layer in close contact melting, were analyzed descending velocity of the solid, liquid layer thickness and the flow in the liquid layer. The results regarding the liquid layer denote significant influence of the configurations for Darcy STM. However, such results are little influenced by the configurations of VVM.

Les canalopathies cardiaques congénitales constituent la principale hypothèse diagnostique dans les cas de mort subite inexpliquée chez les sujets de moins de 35 ans. Notre travail a eu pour objectif demettre au point une stratégie de détection post-mortem des mutations sur les gènes connus pour être impliqués dans les canalopathies cardiaques, applicable en routine, à partir de la principale source d’ADN post-mortem disponible en France à savoir les prélèvements fixés au formol et inclus en paraffine (FFIP). A partir d’une cohorte de 12 cas, deux techniques de détection de variants génétiques ont été évaluées, une technique de criblage par l’analyse des courbes de fusion haute résolution et une technique de génotypage par spectrométrie de masse MALDI-TOF, respectivement sur le gène KCNQ1 et le gène RyR2. Quelle que soit la technique utilisée, il n’est pas possible de s’affranchir du séquençage de type Sanger afin d’explorer les séquences d’intérêts qui n’ont pu être optimisées avec l’une ou l’autre des méthodes à la fois sur les prélèvements congelés et FFIP. L’arrivée des séquenceurs de nouvelles générations ouvrent ainsi de nouvelles perspectives dans ce domaine. / The congenital cardiac channelopathies constitute the principal diagnostic hypothesis in autopsynegative sudden unexplained death concerning people younger than 35 years old. The present study aimed to develop a strategy of mutations detection on known genes implicated in the cardiac channelopathies. This strategy of mutations detection had to be applicable to routine and has been studied on formalin-fixed and paraffin-embedded (FFPE) tissues which are the principal DNA source available in France. On a cohort of 12 cases, two technique of sequence variants detection wereevaluated: the screening method of High Resolution Melt and the genotyping method based on a MALDI-TOF mass spectrometry, respectively on KCNQ1 and RyR2 genes. Whatever the technique, there is a necessity of resorting to the Sanger sequencing to explore the sequence of interest none optimized with one or the other technology both on FFEP and frozen tissues. That’s why the next generation sequencing method should open new perspectives in the post-mortem diagnostic of cardiac channelopathies.

Au cours de la dernière phase d’accrétion, les planètes terrestres ont connu des impacts géants violents et très énergétiques. A la suite du chauffage causé par les impacts, la Terre primitive était partiellement ou totalement fondue, et un océan magmatique a été formé dans la couche externe de la Terre. Le refroidissement successif de l’océan magmatique a causé la cristallisation fractionnée du manteau primitif. Cependant, il reste beaucoup d’incertitudes à propos de l’accrétion de la Terre primitive, comme la profondeur et la durée de vie d’un (ou plusieurs) océan(s) magmatique(s), l’effet de la recristallisation du manteau sur la ségrégation chimique entre les différents réservoirs de la Terre et ainsi de suite. La connaissance des propriétés de fusion du manteau profond est important aussi pour examiner la possibilité d’une fusion partielle actuellement. L’objectif était d’aborder quelques problèmes concernant le manteau inférieur terrestre : Quelle est la séquence de fusion entre les phases dominantes dans le manteau inférieur ? Est-ce qu’on peut expliquer la zone à ultra-basse vélocité (ULVZ) avec la fusion partielle d’un manteau pyrolytique (ou chondritique) ? Quel est le partage du fer entre les phases silicatées liquides et solides dans le manteau profond ? Est-ce qu’on peut donner des informations nouvelles sur les propriétés d’un océan magmatique profond à partir des courbes de fusion du manteau primitif ? Dans cette étude les courbes de fusion et les relations de fusion ont été analysées en utilisant la cellule à enclume de diamant chauffé au laser (LH-DAC) pour des pressions entre 25 et 135 GPa et des températures jusqu’à plus que 4000 K, i.e. pour des conditions de P-T qui correspondent au manteau inférieur terrestre entier. Les compositions utilisées ont été le raccord entre MgO et MgSiO3 et une composition de type chondritique pour le manteau terrestre. J’ai utilisé deux techniques in-situ de radiation-synchrotron pour déduire les propriétés de fusion à hautes pressions ; la diffractométrie au rayons-X et la fluorescence au rayons-X. Les nouveaux résultats obtenus dans cette étude sont : (...) / During the final stage of accretion, terrestrial planets experienced violent and highly energetic giant impacts. As a consequence of impact heating, the early Earth was partially or wholly molten, forming a magma ocean in the outer layer of Earth. Subsequent cooling of the magma ocean has led to fractional crystallization of the primitive mantle. Many unknowns remain about accretion of the early Earth, such as extension depth and life time of the magma ocean(s), role of mantle recrystallization on the chemical segregation between the different Earth reservoirs, and so on. The knowledge of melting properties of the deep mantle is also important to investigate the possibility of partial melting at the present time. The aim of this study was to tackle a few major questions concerning the Earth lower mantle : What is the melting sequence between the main lower mantle phases ? Can we explain the ultra-low-velocity zones (ULVZ) by partial melting of pyrolitic (or chondritic) mantle ? How does iron partition between liquid and solid silicate phases in the deep mantle ? Can we provide new information on the properties of the deep magma ocean based on the melting curve of the primitive mantle ? Melting curves and melting relations have been investigated using the laser-heated diamond anvil cell (LH-DAC) for pressure between 25 and 135 GPa and temperature up more than 4000 K, i.e. at P-T conditions corresponding to the entire Earth’s lower mantle. Compositions investigated were the join between MgO and MgSiO3 and a model chondritic-composition for the Earth mantle. Two different in situ synchrotron radiation techniques have been used to infer melting properties at high pressures ; X-ray diffraction and X-ray fluorescence spectroscopy. The new results obtained in this study include : (...)

Prezentovaná práce se zabývá vakuovým indukčním tavením intermetalické slitiny Ti-46Al-7Nb (at. %) v žáruvzdorných kelímcích na bázi Y2O3. Byla provedena série taveb pro teploty přehřátí taveniny 1630, 1680 and 1730 C a při různých dobách výdrže na této teplotě v rozmezí 5 až 30 minut. Ze slitin ztuhlých v tavících kelímcích byly připraveny metalografické výbrusy, které sloužily k hodnocení mikrostruktury a vyhodnocení složení fází. Pro získání těchto dat byly použity metosy elektronové mirkoskopie SEM a EDS. Kvantitativní hodnocení mikrostruktury, zejména obsahu oxidické faze ve slitině, bylo provedeno pomocí software Adaptive Contrast Control (ACC). Analýza obsahu kyslíku ve ztuhlé slitině byla provedena metodou IGF (fúze v inertním plynu). V této práci jsou pochody na rozhraní slitina/oxidický kelímek posuzovány také z termodynamického hlediska a to s použitím aktivit jednotlivých složek v systému. Data prezentovaná v této práci mohou být použita pro nastavení a optimalizaci procesů tavení intermetalik TiAlNb.

Über die additive Fertigung, oftmals bezeichnet als 3D-Druck, lassen sich Bauteile nahezu beliebiger geometrischer Komplexität herstellen. Gleichzeitig lassen die Prozessrandbedingungen die direkte Einstellung der Mikrostruktur in den verwendeten metallischen Werkstoffen zu. Hieraus ergeben sich weitreichende Möglichkeiten bezüglich der Eigenschaftsoptimierung aktueller Hochleistungswerkstoffe.

Additive Fertigungsverfahren stellen in den letzten Jahren einen Megatrend dar, da sich mit diesen Verfahren endkonturnahe Werkstücke mit hohem Materialausnutzungsgrad herstellen lassen. Die auch als 3D-Druck bekannt gewordenen additiven Fertigungsverfahren sind jedoch nicht auf die Prototypenfertigung aus Kunststoffen begrenzt. Beim selektiven Laserschmelzen werden metallische Werkstoffe im Pulverbettverfahren mittels Laserstrahl aufgeschmolzen und somit schichtweise aufgebaut. Das Verfahren findet bereits in der Luft- und Raumfahrt, der Medizintechnik, aber auch in der Automobilindustrie und im Maschinenbau Anwendung für Prototypen, Einzelanfertigungen oder Kleinstserien. Des Weiteren ermöglicht es auch die Herstellung von Werkstücken mit besonders hoher Komplexität, die mit spanenden Verfahren nicht herstellbar sind, und bietet dadurch neue Gestaltungsmöglichkeiten bei der Konstruktion. Innerhalb des Vortrags werden nach der Vorstellung des Verfahrens verschiedene Methoden zur numerischen Simulation des selektiven Laserschmelzens von Edelstahl (1.4404) am Beispiel der kommerziellen Software Simufact Additive erläutert. Dazu werden der mechanische und thermo-mechanische Lösungsansatz betrachtet sowie die Methode zur Kalibrierung der Simulationen erläutert. Die Erläuterung eines voll transienten thermo-mechanischen Ansatzes erfolgt unter Verwendung der Software MSC Marc. Des Weiteren wird der Einfluss der Orientierung des Werkstücks im Herstellungsprozess auf resultierende Spannungen, Verzug sowie mechanische Eigenschaften analysiert und mit experimentellen Untersuchungen untersetzt.

This qualification work consist of 123 pages, 30 pictures, 13 tables, 61 references and 2 appendixes. Object – Additive manufacturing in metallurgy. Subject – Organizational, technical and economic relations arising in the manufacturing processes of products based on additive technologies. The main purpose is developing of recommendations for involving the additive technologies taken into account business processes’ changes and production activities’ reflections of economic models. Research objectives: 1 Studying the influence of additive technologies on economic development in Russia and abroad. Identifying the main application branches of manufacturing. 2 Determination the current trends in additive technologies’ progress. Characterization the main processes and specifications. 3 Creating strategic elements for implementing the additive technologies, making aspects of business processes and functional economic models. Scientific novelty lies in the forming the upgraded supply chain at the areas of internal and external environment, and working-out universal business model of companies’ activities in the case of involving the additive technologies. Investment projects were calculating for comparison between the SLM and EBM technologies. Indicators of investment attractiveness of these technologies are presented. A method has been developed that allows to assess the ability of companies to introduce additive technologies, which has an advisory nature. / Выпускная квалификационная работа магистранта содержит 123 с, 30 рис., 13 табл., 61 библиографический источник, 2 приложения. Объект исследования – аддитивные технологии в металлургии. Предмет исследования – организационно-технические и экономические отношения, возникающие в процессе изготовления изделий на основе аддитивных технологий. Целью диссертационной работы является разработка рекомендаций по внедрению аддитивных технологий в металлургическое производство с учетом изменений в бизнес-процессах и экономических моделях, отражающих производственную деятельность предприятий. Цель обусловила ряд следующих задач: 1 Изучить влияние аддитивных технологий на экономическое развитие в России и за рубежом, обозначить основные перспективы их применения в различных отраслях экономики. 2 Определить современные тенденции развития аддитивных технологий в металлургии, охарактеризовать основные технологические процессы и их параметры. 3 Разработать элементы стратегии внедрения аддитивных технологий с учетом изменения в бизнес-процессах и экономических моделях функционирования организаций. Дано описание процессов аддитивного производства. За основу были взяты наиболее изученные технологии – процессы SLM и EBM, применительно к производству изделий из сплава Ti-6Al-4V и его отечественного аналога, сплава ВТ6. Приведены аспекты влияния аддитивных технологий на изменения в цепочках поставок и бизнес-моделях функционирования организации. Произведены расчеты инвестиционных проектов представленных технологий аддитивного производства. Представлен механизм оценки возможности организации к внедрению аддитивных технологий, имеющий рекомендательный характер.

Additive manufacturing (AM) is an attractive way to shorten development time, reduce product weight and allow the manufacturing of more complex products than by conventional manufacturing processes. The problem arises when the previous traditional manufacturing requirements need to be fulfilled by AM as well as the volume production capability. This investigation is done together with Ericsson to evaluate the possibilities of the different AM technologies, post-processing methods and silver coating processes to guarantee the specifications of radiofrequency (RF) filters. Here, minimal RF signal insertion losses are targeted. Since insertion losses are dependent on surface roughness, surface smoothness is sought as well. Ericsson simulation software uses correction factors to account for surface roughness, however there are some inconsistencies between the simulated and actual surface roughness that is allowed in the parts. In AM parts, surface roughness is not easy to control since it depends on parameters related to feedstock, process and machine properties. Commonly, most AM components do not comply with requirements of lower surface roughness values. Therefore, parts need to be smoothened before silver plated; this step is necessary to ensure the electrical conductivity in this specific application. These finishing processes add costs to the final product and increase time to market. Firstly, a comprehensive study was carried out to better understand the landscape of AM technologies, postprocessing and silver coating methods. Secondly, the different processes are assessed with the help of selection matrices, considering the products requirements. The components to print are two RF filters with different shapes and dimensions but similar requirements. The CAD design is modified depending on each AM process and directly affects the results. Afterwards, the design of an experimental plan is carried out; the number of samples of each part comparing AM technologies, feedstock, different suppliers (3D printing and post-processing) is obtained. Due to budget and time restrictions, the parts were printed using Multi Jet Fusion and Selective Laser Melting processes. After printing, tolerances and surface roughness were measured. This thesis results in the selection of suitable AM technologies and post-processing methods for RF filters. For MJF printed cavities at 0˚, 30˚ and 90˚ orientation, the best results for this application are obtained at 30˚ providing a good balance between sharp detail and smooth surfaces. In the case of SLM, waveguides are printed at 0˚ and 30˚. 30˚ waveguides present lower surface roughness values than the 0˚ ones as inner support material is needed at 0˚ orientation. SLM cavities were printed at 30˚ in seek of asymmetry between faces, resulting in higher surface roughness in the downfacing face.