Nowadays, increasing pressure from legislation and customer demands in the automotive industryare forcing manufacturers to produce greener vehicles with lower emissions and fuel consumption.As a result, electrified and hybrid vehicles are a growing popular alternative to traditional internalcombustion engines (ICE). The noise from an electric vehicle comes mainly from contact betweentyres and road, wind resistance and driveline. The noise emitted from the driveline is for the mostpart related to the gearbox. When developing a driveline, it is a factor of importance to estimatethe noise radiating from the gearbox to achieve an acceptable design.Gears are used extensively in the driveline of electric vehicles. As the gears are in mesh, a mainintrusive concern is known as gear whine noise. Gear whine noise is an undesired vibroacousticphenomenon and is likely to originate through the gear contacts and be transferred through themechanical components to the housing where the vibrations are converted into airborne andstructure-borne noise. The gear whine noise originates primarily from the excitation coming fromtransmission error (TE). Transmission error is defined as the difference between the ideal smoothtransfer of motion of a gear and what is in practice due to lack of smoothness.The main objective of this study is to simulate the vibrations generated by the gear whine noise inan electric powertrain line developed by AVL Vicura. The electric transmission used in this studyprovides only a fixed overall gear ratio, i.e. 9.59, under all operation conditions. It is assumed thatthe system is excited only by the transmission error and the mesh stiffness of the gear contacts. Inorder to perform NVH analysis under different operating conditions, a multibody dynamics modelaccording to the AVL Excite program has been developed. The dynamic simulations are thencompared with previous experimental measurements provided by AVL Vicura.Two validation criteria have been used to analyse the dynamic behaviour of the AVL Excite model:signal processing using the FFT method and comparison with the experimental measurements.The results from the AVL Excite model show that the FFT criterion is quite successful and allexcitation frequencies are properly observed in FFT plots. Nevertheless, when it comes to thesecond criterion, as long as not all dynamic parameters of the system such as damping or stiffnesscoefficients are provided with certainty in the model, it is too difficult to investigate the accuracy ofthe AVL Excite model.Another investigation is a numerical design study to analyses how the damping coefficientsinfluence the response. After reducing the damping parameters, the results show that the housingand bearings have the highest influence on the response. If more acceptable results are desired,future studies must be concentrated on these to obtain more acceptable damping values. / För närvarande tvingar ökat tryck från lagstiftning och kundkrav inom bilindustrin tillverkarna attproducera grönare fordon med lägre utsläpp och bränsleförbrukning. Som ett resultat ärelektrifierade och hybridfordon ett växande populärt alternativ till traditionellaförbränningsmotorer (ICE). Bullret från ett elfordon kommer främst från kontakten mellan däckoch väg, vindmotstånd och drivlinan. Bullret från drivlinan är i huvudsak relaterat till växellådan.Vid utveckling av en drivlina är det av betydelse att uppskatta bullret från växellådan för att uppnåen acceptabel design.Utväxlingar används i stor utsträckning i elfordons drivlina. Eftersom kugghjulen är i kontaktuppstår ett huvudproblem som är känt som ett vinande ljud från kugghjulskontakten.Kugghjulsljud är ett oönskat vibro-akustiskt fenomen och uppstår sannolikt på grund avkugghjulkontakterna och överförs via de mekaniska komponenterna till växellådshuset därvibrationerna omvandlas till luftburet och strukturburet ljud. Kugghjulsljudet härstammarhuvudsakligen från exciteringen som kommer från transmissionsfel (TE) i kugghjulskontakten.Överföringsfelet definieras som skillnaden mellan den ideala smidiga rörelseöverföringen hoskugghjulen och rörelsen som sker i verkligheten på grund av ojämnheter.Huvudsyftet med denna studie är att simulera vibrationerna som genereras avkugghjulskontakterna i en elektrisk drivlina utvecklad av AVL Vicura. Den elektriska drivlinan somanvänds i denna studie har endast ett fast utväxlingsförhållande, dvs 9,59, för alladriftsförhållanden. Det antas att systemet är exciterat endast av överföringsfelet och kugghjulensstyvhet i kuggkontakterna. För att kunna utföra NVH-analys under olika driftsförhållanden har enstelkroppsdynamikmodell utvecklats med hjälp av programmet AVL Excite. De dynamiskasimuleringarna jämförs sedan med tidigare experimentella mätningar som tillhandahålls av AVLVicura.Två valideringskriterier har använts för att analysera det dynamiska beteendet hos AVL Excitemodellen:signalbehandling med FFT-metoden och jämförelse med experimentella mätningar.Resultaten från AVL Excite-modellen visar att FFT-kriteriet är ganska framgångsrikt och allaexcitationsfrekvenser observeras korrekt i FFT-diagrammen. Men när det gäller det andra kriteriet,så länge som inte alla dynamiska parametrar i systemet, såsom dämpnings- ellerstyvhetskoefficienter, är tillförlitliga i modellen, är det för svårt att undersöka exaktheten hos AVLExcite-modellen.En annan undersökning som utförts är en numerisk designstudie för att analysera hurdämpningskoefficienterna påverkar responsen. Efter minskning av dämpningsparametrarna visarresultaten att växellådshus och lager har störst inflytande på resultatet. Om mer acceptabla resultatär önskvärda måste framtida studier koncentreras på dessa parametrar för att uppnå mer acceptabladämpningsvärden.

Rigid body modeling has historically been used to study various features of the elbow joint including both physical and computational models. Computational modeling provides an inexpensive, easily customizable, and effective method by which to predict and investigate the response of a physiological system to in vivo stresses and applied perturbations. Utilizing computer topography scans of a cadaveric elbow, a virtual representation of the joint was created using the commercially available MIMICS(TM) and SolidWorks(TM) software packages. Accurate 3D articular surfaces, ligamentous constraints, and joint contact parameters dictated motion. The model was validated against two cadaveric studies performed by Chanlalit et al. (2011, 2012) considering monopolar and bipolar circular radial head replacements in their effects on radiocapitellar stability and respective reliance upon lateral soft tissues, as well as a comparison of these with a novel anatomic radial head replacement system in an elbow afflicted with the “terrible triad” injury. Rigid body simulations indicated that the computational model was able to accurately recreate the translation of forces in the joint and demonstrate results similar to those presented in the cadaveric data in both the intact elbow and in unstable injury states. Trends in the resulting data were reflective of the average behavior of the cadaveric specimens while percent changes between states correlated closely with the experimental data. Information on the transposition of forces within the joint and ligament tensions gleaned from the computational model provided further insight into the stability of the elbow with a compromised radial head.

The use of computational modeling is an effective and inexpensive way to predict the response of complex systems to various perturbations. However, not until the early 1990s had this technology been used to predict the behavior of physiological systems, specifically the human skeletal system. To that end, a computational model of the human elbow joint was developed using computed topography (CT) scans of cadaveric donor tissue, as well as the commercially available software package SolidWorks™. The kinematic function of the joint model was then defined through 3D reconstructions of the osteoarticular surfaces and various soft-tissue constraints. The model was validated against cadaveric experiments performed by Hull et al and Fern et al that measured the significance of coronoid process fractures, lateral ulnar collateral ligament ruptures, and radial head resection in elbow joint resistance to varus displacement of the forearm. Kinematic simulations showed that the computational model was able to mimic the physiological movements of the joint throughout various ranges of motion including flexion/extension and pronation/supination. Quantitatively, the model was able to accurately reproduce the trends, as well as the magnitudes, of varus resistance observed in the cadaveric specimens. Additionally, magnitudes of ligament tension and joint contact force predicted by the model were able to further elucidate the complex soft-tissue and osseous contributions to varus elbow stability.

A mechatronic system is an assembly of technological components, such as a mechanism, sensors, actuators, and a control unit. Recently, a number of researchers and industrial manufacturers have highlighted the potential advantages of lightweight parallel mechanisms with respect to the accuracy, dynamic performances, construction cost, and transportability issues. The design of a mechatronic system with such a mechanism requires a multidisciplinary approach, where the mechanical deformations have to be considered. This thesis proposes two original contributions in this framework. (i) First, a modular and systematic method is developed for the integrated simulation of mechatronic systems, which accounts for the strongly coupled dynamics of the mechanical and non-mechanical components. The equations of motion are formulated using the nonlinear Finite Element approach for the mechanism, and the block diagram language for the control system. The time integration algorithm relies on the generalized-alpha method, known in structural dynamics. Hence, well-defined concepts from mechanics and from system dynamics are combined in a unified formulation, with guaranteed convergence and stability properties. Several applications are treated in the fields of robotics and vehicle dynamics. (ii) Usual methods in flexible multibody dynamics lead to complex nonlinear models, not really suitable for control design. Therefore, a systematic nonlinear model reduction technique is presented, which transforms an initial high-order Finite Element model into a low-order and explicit model. The order reduction is obtained using the original concept of Global Modal Parameterization: the motion of the assembled mechanism is described in terms of rigid and flexible modes, which have a global physical interpretation in the configuration space. The reduction procedure involves the component-mode technique and an approximation strategy in the configuration space. Two examples are presented: a four-bar mechanism, and a parallel kinematic machine-tool. Finally, both simulation and modeling tools are exploited for the dynamic analysis and the control design of an experimental lightweight manipulator with hydraulic actuators. A Finite Element model is first constructed and validated with experimental data. A reduced model is derived, and an active vibration controller is designed on this basis. The simulation of the closed-loop mechatronic system predicts remarkable performances. The model-based controller is also implemented on the test-bed, and the experimental results agree with the simulation results. The performances and the other advantages of the control strategy demonstrate the relevance of our developments in mechatronics.

The main objective of this research is the development of a framework for the automatic generation of systems of kinematic and dynamic equations that are suitable for real-time applications. In particular, the efficient simulation of constrained multibody systems is addressed. When modelled with ideal joints, many mechanical systems of practical interest contain closed kinematic chains, or kinematic loops, and are most conveniently modelled using a set of generalized coordinates of cardinality exceeding the degrees-of-freedom of the system. Dependent generalized coordinates add nonlinear algebraic constraint equations to the ordinary differential equations of motion, thereby producing a set of differential-algebraic equations that may be difficult to solve in an efficient yet precise manner. Several methods have been proposed for simulating such systems in real time, including index reduction, model simplification, and constraint stabilization techniques. In this work, the equations of motion are formulated symbolically using linear graph theory. The embedding technique is applied to eliminate the Lagrange multipliers from the dynamic equations and obtain one ordinary differential equation for each independent acceleration. The theory of Gröbner bases is then used to triangularize the kinematic constraint equations, thereby producing recursively solvable systems for calculating the dependent generalized coordinates given values of the independent coordinates. For systems that can be fully triangularized, the kinematic constraints are always satisfied exactly and in a fixed amount of time. Where full triangularization is not possible, a block-triangular form can be obtained that still results in more efficient simulations than existing iterative and constraint stabilization techniques. The proposed approach is applied to the kinematic and dynamic simulation of several mechanical systems, including six-bar mechanisms, parallel robots, and two vehicle suspensions: a five-link and a double-wishbone. The efficient kinematic solution generated for the latter is used in the real-time simulation of a vehicle with double-wishbone suspensions on both axles, which is implemented in a hardware- and operator-in-the-loop driving simulator. The Gröbner basis approach is particularly suitable for situations requiring very efficient simulations of multibody systems whose parameters are constant, such as the plant models in model-predictive control strategies and the vehicle models in driving simulators.

The main objective of this research is the development of a framework for the automatic generation of systems of kinematic and dynamic equations that are suitable for real-time applications. In particular, the efficient simulation of constrained multibody systems is addressed. When modelled with ideal joints, many mechanical systems of practical interest contain closed kinematic chains, or kinematic loops, and are most conveniently modelled using a set of generalized coordinates of cardinality exceeding the degrees-of-freedom of the system. Dependent generalized coordinates add nonlinear algebraic constraint equations to the ordinary differential equations of motion, thereby producing a set of differential-algebraic equations that may be difficult to solve in an efficient yet precise manner. Several methods have been proposed for simulating such systems in real time, including index reduction, model simplification, and constraint stabilization techniques. In this work, the equations of motion are formulated symbolically using linear graph theory. The embedding technique is applied to eliminate the Lagrange multipliers from the dynamic equations and obtain one ordinary differential equation for each independent acceleration. The theory of Gröbner bases is then used to triangularize the kinematic constraint equations, thereby producing recursively solvable systems for calculating the dependent generalized coordinates given values of the independent coordinates. For systems that can be fully triangularized, the kinematic constraints are always satisfied exactly and in a fixed amount of time. Where full triangularization is not possible, a block-triangular form can be obtained that still results in more efficient simulations than existing iterative and constraint stabilization techniques. The proposed approach is applied to the kinematic and dynamic simulation of several mechanical systems, including six-bar mechanisms, parallel robots, and two vehicle suspensions: a five-link and a double-wishbone. The efficient kinematic solution generated for the latter is used in the real-time simulation of a vehicle with double-wishbone suspensions on both axles, which is implemented in a hardware- and operator-in-the-loop driving simulator. The Gröbner basis approach is particularly suitable for situations requiring very efficient simulations of multibody systems whose parameters are constant, such as the plant models in model-predictive control strategies and the vehicle models in driving simulators.

This thesis is concerned with the efficient numerical simulation of finite element based flexible multibody systems. Scaling operations are systematically applied to the governing index-3 differential algebraic equations in order to solve the problem of ill conditioning for small time step sizes. The importance of augmented Lagrangian terms is demonstrated. The use of fast sparse solvers is justified for the solution of the linearized equations of motion resulting in significant savings of computational costs. Three time stepping schemes for the integration of the governing equations of flexible multibody systems are discussed in detail. These schemes are the two-stage Radau IIA scheme, the energy decaying scheme, and the generalized-α method. Their formulations are adapted to the specific structure of the governing equations of flexible multibody systems. The efficiency of the time integration schemes is comprehensively evaluated on a series of test problems. Formulations for structural and constraint elements are reviewed and the problem of interpolation of finite rotations in geometrically exact structural elements is revisited. This results in the development of a new improved interpolation algorithm, which preserves the objectivity of the strain field and guarantees stable simulations in the presence of arbitrarily large rotations. Finally, strategies for the spatial discretization of beams in the presence of steep variations in cross-sectional properties are developed. These strategies reduce the number of degrees of freedom needed to accurately analyze beams with discontinuous properties, resulting in improved computational efficiency.

The area of powertrain dynamics has received considerable attention over a number of years. The recent introduction of more stringent emission requirements together with economic pressure has led to a particular focus on increasing powertrain efficiency. This has seen the incorporation of on-board, real-time measurements to predict system behaviour and engine condition. In this domain, accurate models for all powertrain components are important. One strategy to improve accuracy is to evaluate the assumptions made when deriving each model and then to address the simplifications that may introduce large errors. To this end, the aim of the work presented in this dissertation was to investigate the consequences of some of the more common assumptions and simplifications made in low frequency torsional powertrain models, and to propose improved models where appropriate. In particular, the effects of piston-tocylinder friction, crank/gudgeon pin offset, and the torsional behaviour of tyres were studied. Frequency and time domain models were used to investigate system behaviour and model predictions were compared with measurements on a small single cylinder engine. All time domain engine and powertrain models also include a variable inertia function for each reciprocating mechanism. It was found that piston-to-cylinder friction can increase the apparent inertia variation of a single reciprocating engine mechanism. This has implications for the nonlinear behaviour of engines and the drivetrains they are connected to. The effect of crank/gudgeon pin offset also modified the nonlinear behaviour of the mechanism. Though, for typical (small) gudgeon offset values these effects are small. However, for large offset values, achievable practically with crank offset, the modification to the nonlinear behaviour should not be ignored. The low frequency torsional damping properties of a small pneumatic tyre were found to be more accurately represented as hysteretic rather than viscous. Time domain modelling was then used to extend the results to a multi-cylinder engine powertrain and was achieved using the Time Domain Receptance (TDR) method. Various powertrain component TDRs were developed using Laplacians. Powertrain simulations showed that piston-to-cylinder friction can provide additional excitation to the system.

The development of forestry machines is currently heading towards new solutions that reduce their impact on the environment and in particular on the soft forest soil in which the machines operate. The terrain conditions that forestry machines encounter in their regular duties can be very rough, and if the vehicle-ground interaction is not properly controlled cumulative damage can progressively aggravate these conditions and potentially render a route or a zone impracticable, apart from causing a detrimental effect in the forest environment. In addition, new machine solutions must be considerably less damaging, both physically and mentally, to operators. There are certain imposed limits to the whole body vibrations to which industrial workers are exposed daily, which are very hard to fulfil in the context of wood harvesting operations with the current technological state of the machines. Chassis-suspended solutions in the market of forestry vehicles are practically inexistent. Multiple wheeled tracks and/or bogies are current solutions that improve dynamic performance and ground contact area of forestry vehicles, but they do not include suspension elements. Cab and seat suspensions are also used to reduce whole body vibrations, but they are only effective up to a certain degree, due to their relatively short stroke length and directional limitations. The implementation of chassis suspensions in forestry machines is therefore a very interesting open area of research in forestry technology. In this context the XT28, a forwarder prototype with active pendulum arm suspension, is currently being developed by Extractor AB in collaboration with Skogforsk; the Forestry Research Institute of Sweden. The present project focuses in analysis and comparison of the performance that active, semi-active and passive suspension systems with pendulum arm architecture would present, by studying their application in the XT28 machine. These systems have the potential to significantly improve forestry vehicle performance in terms of terrain friendliness and whole body vibrations over an unsuspended system. The task is carried out with the help of Multi-Body Dynamics simulation software along with other simulation and computational tools. Additionally, a general method to optimize and analyse forestry vehicle suspension performance is proposed and applied to the case of the XT28, which provides a fair and standardized way to compare the performance of the different suspensions. Keywords: Forestry machine, suspension, multi-objective optimization, forwarder, pendulum arm, active, semi-active, passive, XT28, Multibody Dynamics, soil-friendly, off-road. / Utvecklingen av skogsmaskiner är för närvarande på väg mot nya lösningar som minskar deras påverkan på miljön och i synnerhet på mjuk skogsmark. Skogsmaskinerna verkar ofta i mycket oländig och ojämn terräng, och om interaktionen mellan fordon och mark är alltför okontrollerad, så kan interaktionen ge upphov till kumulativa markskador som gradvis förvärras efter flera passager och eventuellt göra en rutt eller en zon oframkomlig, bortsett från att de orsaka skador på skogsmiljön. Dessutom måste nya maskinlösningar vara skonsammare, både fysiskt och mentalt, för förarna. Det finns nya gränser för maximala helkroppsvibrationer och maximala dagliga vibrationsdoser, som är mycket svåra att uppfylla vid skogsavverkning med dagens skogsmaskinsteknik. Chassidämpade lösningar är praktiskt taget obefintliga på dagens skogsmaskiner. Band och/eller boggier är aktuella lösningar som i viss mån förbättrar maskinernas dynamisk interaktion med marken, men de innehåller inga dämpelement, utan det är enbart däckens flexibilitet som ger maskinen en dämpfunktion. Hytt-och stolsdämpning används också för att minska helkroppsvibrationer, men de är endast effektiva till en viss grad, på grund av deras relativt korta slaglängd och riktningsbegränsningar. Införande av chassidämpning för skogsmaskiner är därför ett mycket intressant skogstekniskt forskningsområde. För närvarande utvecklas en skotare med aktivt dämpade pendelarmar av Extractor AB i samarbete med Skogforsk. Maskinen går under beteckningen XT28. Detta projekt fokuserar på att analysera och jämföra prestandan hos aktivt, semi-aktivt och passivt dämpade pendelarmlösningar, genom att implementera dessa i XT28-maskinen. Dessa system har potential att avsevärt förbättra skogsmaskinernas framkomlighet i oländig terräng och att minska helkroppsvibrationerna, jämfört med ofjädrade system. Uppgiften genomförs med hjälp av dynamiksimuleringsprogram i kombination med andra simulerings- och beräkningsverktyg. Dessutom föreslås en generell metodik för att optimera och analysera prestandan hos chassidämpningslösningar för skogsmaskiner. Metodiken tillämpas sedan på en XT28, som då, i detta fall, får fungera som en demonstrator för att jämföra prestandan hos olika chassidämplösningar. Nyckelord: Skogsmaskin, fjädring, optimering, skotare, pendelarm, aktiv, semi-aktiv, passiv, XT28, flerkroppsdynamik, markvänlig, off-road.

Indiana University-Purdue University Indianapolis (IUPUI) / Belt-drives are used in many applications such as industrial machines, washing ‎machines, and accessory drives for automobiles and other vehicles. Multibody dynamics/finite ‎element numerical models have become an effective way to predict the dynamic response of ‎belt-drives. In this thesis, a high fidelity numerical model was built using a multibody ‎dynamics/finite element code to simulate a belt-drive. The belt-drive transmits power from a ‎turbine of a Rankin cycle (that uses the exhaust waste heat of the internal combustion engine as ‎heat source) to the crank shaft of the engine. The code uses a time-accurate explicit numerical ‎integration technique to solve the multibody dynamics differential equations. The belt was ‎modeled using three-node beam elements to account for the belt axial and bending ‎stiffness/damping, while the pulleys, shafts and tensioner body were modeled as rigid bodies. ‎The penalty technique was used to model normal contact between the belt and the pulleys. An ‎asperity-based friction model was used to approximate Coulomb friction between the belt and ‎the pulleys. The dynamic response predicted using the model was validated by comparing it to ‎experimental results supplied by Cummins Inc. A parameter sensitivity study was performed to ‎evaluate the change in response due to change in various belt-drive parameters. A fatigue ‎model was developed to predict the belt fatigue life using output from the explicit finite ‎element code including normal and tangential forces between the belt and the pulleys and belt ‎tension. The belt fatigue life was evaluated for alternative belt-drive configurations in order to ‎find the configuration with the longest life.‎