No description available.

Research work performed on an axial piston pump is shown in a holistic manner, analyzing each lubricating interface by linking their gap height and temperature behavior to the overall pump efficiency. The temperature field and dynamic fluid film height were measured in two of the three lubricating interfaces. This is the first time that the temperature fields and gap heights were simultaneously measured in two of the main three interfaces of an axial piston machine. For a deeper analysis of the measurement data, all gaps were simulated with a numerical tool which takes solid body deformation due to temperature and pressure loads into account. This unique combination of both extensive measurement data and sophisticated simulation resulted in novel trends that clarify the complex phenomena occurring in these hydrostatic fluid films.

No description available.

The re-entry space vehicles encounter high temperatures when they enter the earth atmosphere and the high temperature air in the shock layer around the body undergoes partial dissociation. Also, the gas molecules injected into the shock layer from the ablative thermal protection system (TPS) undergo pyrolysis which helps in reducing the net heat flux to the vehicle surface. The chemical species due to the pyrolysis add complexity to the stagnation flow chemistry (52 chemical reactions) models which include species like NOx, CO and hydrocarbons (HCs). Although the ablative TPS is responsible for the safety of re-entry space vehicle, the induced chemical species result in variety of adverse effects on environment such as global warming, acid rain, green house effect etc. The well known three-way-catalyst (TWC) involves simultaneous removal of all the three gases (i.e, NOx, CO, Hydrocarbons) present in the shock layer. Interaction of such three-way-catalyst on the heat shield materials or on the wall of the re-entry space vehicle is to reduce the heat flux and to remove the gases in the shock layer, which is an important issue. For the re-entry vehicle the maximum aerodynamic heating occurs at an altitude ranging about 68 to 45 km during which the vehicle is surrounded by high temperature dissociated air. Then the simplest real gas model of air is the five species model which is based on N2, O2, O, NO and N. This five species model assumes no ionization and no pyrolysis gases are emitted from the heat shield materials. The experimental research work presented in this thesis is directed towards the understanding of catalytic and non-catalytic surface reactions on high temperature materials in presence of strong shock heated test gas. We have also explored the possibility of using shock tube as a high enthalpy device for synthesis of new materials. In the first Chapter, we have presented an overview of re-entry space vehicles, thermal protection system (TPS) and importance of real gas effects in the shock layer. Literature survey on TPS, ablative materials and aerothermochemistry at the stagnation point of reentry capsule, in addition to catalytic and non-catalytic surface reactions between the wall and dissociated air in the shock layer are presented. In Chapters 2 and 3, we present the experimental techniques used to study surface reactions on high temperature materials. A brief description of HST2 shock tunnel is presented and this shock tunnel is capable of generating flow stagnation enthalpies ranging from 0.7 to 5 MJ/kg and has an effective test time of ~ 800 µs. High speed data acquisition system (National Instruments and Yokogawa) used to acquire data from shock tube experiments. The experimental methods like X-ray Photoelectron Spectroscopy (XPS), Scanning Electron Microscopy (SEM), X-ray diffraction (XRD), Raman and FTIR spectroscopy have been used to characterize the shock-exposed materials. Preliminary research work on surface nitridation of pure metals with shock heated nitrogen gas is discussed in Chapter 2. Surface nitridation of pure Al thin film with shock heated N2 is presented in Chapter 3. An XPS study shows that Al 2p peak at 74.2 eV is due to the formation AlN on the surface of Al thin film due to heterogeneous non-catalytic surface reaction. SEM results show changes in surface morphology of AlN film due to shock wave interaction. Thickness of AlN film on the surface increased with the increase in temperature of the shock heated nitrogen gas. However, HST2 did not produce sufficient temperature and pressure to carry out real conditions of re-entry. Therefore design and development of a new high enthalpy shock tunnel was taken up. In Chapter 4, we present the details of design and fabrication of free piston driven shock tunnel (FPST) to generate high enthalpy test gas along with the development of platinum (Pt) and thermocouple sensors for heat transfer measurement. A free piston driven shock tunnel consists of a high pressure gas reservoir, compression tube, shock tube, nozzle, test section and dump tank connected to a vacuum pumping system. Compression tube has a provision to fill helium gas and four ports, used to mount optical sensors to monitor the piston speed and pressure transducer to record pressure at the end of the compression tube when the piston is launched. Piston can attain a maximum speed of 150 m/s and compress the gas inside the compression tube. The compressed gas bursts the metal diaphragm and generates strong shock wave in the shock tube. This tunnel produces total pressure of about 300 bar and temperature of about 6000 K and is capable of producing a stagnation enthalpy up to 45 MJ/kg. The calibration of nozzle was carried out by measuring the pitot tube pressure in the dump tank. Experimentally recorded P5 pressure at end of the shock tube is compared with Numerical codes. Calibrated pressure P5 values are used to calculate the temperature T5 of the reflected shock waves. This high pressure and high temperature shock heated test gas interacts with the surface of the high temperature test materials. For the measurement of heat transfer rate, platinum thin film sensors are developed using DC magnetron sputtering unit. Hard protective layer of aluminum nitride (AlN) on Pt thin film was deposited by reactive DC magnetron sputtering to measure heat transfer rate in high enthalpy tunnel. After the calibration studies, FPST is used to study the heat transfer rate and to investigate catalytic/non-catalytic surface reaction on high temperature materials. In Chapter 5, an experimental investigation of non-catalytic surface reactions on pure carbon material is presented. The pure carbon C60 films and conducting carbon films are deposited on Macor substrate in the laboratory to perform shock tube experiments. These carbon films were exposed to strong shock heated N2 gas in the shock tube portion of the FPST tunnel. The typical shock Mach number obtained is about 7 with the corresponding pressure and temperature jumps of about 110 bar and 5400 K after reflection at end of the shock tube. Shock exposed carbon films were examined by different experimental techniques. XPS spectra of C(1s) peak at 285.8 eV is attributed to sp2 (C=N) and 287.3 eV peak is attributed to sp3 (C-N) bond in CNx due to carbon nitride. Similarly, N(1s) core level peak at 398.6 eV and 400.1 eV observed are attributed to sp3-C-N and sp2-C=N of carbon nitride, respectively. SEM study shows the formation of carbon nitride crystals. Carbon C60 had melted and undergone non-catalytic surface reaction with N2 while forming carbon nitride. Similar observations were made with conducting carbon films but the crystals were spherical in shape. Micro Raman and FTIR study gave further evidence on the formation of carbon nitride film. This experimental investigation confirms the formation of carbon nitride in presence of shock-heated nitrogen gas by non-catalytic surface reaction. In Chapters 6 and 7, we present a novel method to understand fully catalytic surface reactions after exposure to shock heated N2, O2 and Ar test gas with high temperature materials. We have employed nano ZrO2 and nano Ce0.5Zr0.5O2 ceramic high temperature materials to investigate surface catalytic reactions in presence of shock heated test gases. These nano crystalline oxides are synthesized by a single step solution combustion method. Catalytic reaction was confirmed for both powder and film samples of ZrO2. As per the theoretical model, it is known that the catalytic recombination reaction produces maximum heating on the surface of re-entry space vehicles. This was demonstrated in this experiment when a metastable cubic ZrO2 changed to stable monoclinic ZrO2 phase after exposure to shock waves. The change of crystal structure was seen using XRD studies and needle type monoclinic crystal growth with aspect ratio (L/D) more than 15 was confirmed by SEM studies. XPS of Zr(3d) core level spectra show no change in binding energy before and after exposure to shock waves, confirming that ZrO2 does not change its chemical nature, which is the signature of catalytic surface reaction. When a shock heated argon gas interacted with Ce0.5Zr0.5O2 compound, there was a change in colour from pale yellow to black due to reduction of the compound, which is the effect of heat transfer from the shock wave to the compound in presence of argon gas. The reduction reaction shows the release of oxygen from the compound due to high temperature interaction. The XPS of Ce(3d) and Zr(3d) spectra confirm the reduction of both Ce and Zr to lower valent states. The oxygen storage and release capacity of the Ce0.5Zr0.5O2 compound was confirmed by analyzing the reduction of Ce4+ and Zr4+ with high temperature gas interaction. When Ce0.5Zr0.5O2 (which is same as Ce2Zr2O8) in cubic fluorite structure was subjected to strong shock, it changed to pyrochlore (Ce2Zr2O7) structure by releasing oxygen and on further heating it changed to Ce2Zr2O6.3 which is also crystallized in pyrochlore structure by further releasing oxygen. If this heating is carried out in presence of argon test gas, fluorite structure can easily change to pyrochlore Ce2Zr2O6.3 structure, which is a good electrical conductor. Due to its oxygen storage capability (OSC) and redox (Ce4+/Ce3+) properties, Ce0.5Zr0.5O2 had been used as oxygen storage material in three-way-catalyst. Importance of these reactions is that the O2 gas released from the compound will react with gas released from the heat shield materials, like NOx, CO and hydrocarbon (HCs) species which results in reduction of temperature in the shock layer of the re-entry space vehicle. The compound Ce0.5Zr0.5O2 changes its crystal structure from fluorite to pyrochlore phase in presence of shock heated test gas. The results presented in these two Chapters are first of their kind, which demonstrates the surface catalytic reactions. In Chapter 8, we present preliminary results of the oxygen recombination on the surface of heat shield material procured from Indian Space Research Organization (ISRO) used as TPS in re-entry space capsule (Space capsule Recovery Experiment SRE-1) and on thin film SiO2 deposited on silicon substrate. The formation of SiO between the junctions of SiO2/Si was confirmed using XPS study when shock exposed oxygen reacted on these materials. The surface morphology of the ablated SiO2 film was studied using SEM. The damage induced due to impact of shock wave in presence of oxygen gas was analyzed using Focused Ion Beam (FIB) microscope. The results reveal the damage on the surface of SiO2 film and also in the cross-section of the film. We are further investigating use of FIB, particularly related to residual stress developed on thin films due to high pressure and high temperature shock wave interaction. In Chapter 9, conclusions on the performance of FPST, synthesis of high temperature materials, catalytic and non-catalytic surface reactions on the high temperature material due to shock-heated test gases are presented. Possible scope for future studies is also addressed in this Chapter.

[ES] Con el aumento de la demanda de soluciones más amigables con el medio ambiente en la industria de la automoción, el motor de combustión interna alternativo (MCIA) enfrenta actualmente grandes desafíos para minimizar su consumo de recursos no renovables y especialmente, para reducir sus emisiones contaminantes. Debido a que el aporte de los MCIAs es fundamental para cubrir las necesidades de movilidad y de generación de energía alrededor de todo el mundo, y el hecho de que diferentes alternativas, como los motores eléctricos e hibrido, están y continuaran enfrentado múltiples obstáculos para su implementación masiva en el futuro cercano, la investigación continua en MCIA es fundamental para cumplir con los propósitos de reducción de emisiones. En este aspecto, una aproximación para el aumento de la eficiencia del motor y la reducción del consumo de combustible es mediante la implementación de alternativas dirigidas a reducir las pérdidas mecánicas por fricción. Estas alternativas tribológicas incluyen aquellas que requieren modificaciones en los componentes del motor, como materiales y acabados superficiales, y el uso de formulaciones de aceite lubricante de menor viscosidad o aditivos que mejoren las condiciones de lubricación del motor. Con la contante evolución y mejoras en el MCIA y las condiciones de trabajo cada vez más severas, también surgen nuevas alternativas tribológicas para enfrentar los nuevos desafíos del motor, y por tanto se requiere de investigaciones adicionales en este tema. Durante el desarrollo de esta Tesis, uno de los objetivos consistió en contribuir a la investigación del uso de aceites de baja viscosidad para el ahorro de combustible como un efecto conjunto con las condiciones de conducción del vehículo. Para llevar a cabo este objetivo, se desarrollaron ensayos experimentales bajo condiciones estacionarias en un banco de motor con formulaciones de aceite de diferente viscosidad HTHS, algunas de ellos con aditivo modificador de fricción para expandir el rango de reducción de fricción a condiciones de lubricación más severas. Los mapas de consumo de combustible resultantes de estos ensayos fueron utilizados en un modelo de simulación del vehículo para estimar su consumo de combustible como función del aceite y las condiciones de trabajo de tres ciclos de conducción. Con el objetivo de expandir los conocimientos en los fundamentos de lubricación de los MCIAs y tener la capacidad de evaluar otras alternativas para reducir las pérdidas por fricción, se consideró necesario enfocar la investigación en el conjunto pistón-camisa, que es el par tribológico con mayor aporte a las perdidas por fricción. Para conseguir este objetivo, durante esta Tesis se desarrolló una maqueta específica para el ensamble pistón-camisa, y un modelo teórico para simular la lubricación del segmento de compresión. Para la primera parte, la maqueta se desarrolló basada en el método de camisa flotante, en el cual la camisa fue aislada del resto del motor y la fuerza de fricción generada en la interfaz pistón-camisa pudo ser medida mediante sensores de fuerza. En esta instalación se desarrollaron diferentes ensayos los cuales permitieron llevar a cabo un análisis exhaustivo de los fundamentos de lubricación de este par tribológico como función de diferentes parámetros que tiene impacto en las condiciones de lubricación. Este estudio se complementó con el desarrollo de un modelo de lubricación para el segmento de compresión basado en el método de diferencias finitas. Finalmente, se llevó a cabo una comparativa de resultados experimentales y teóricos para el segmento de compresión, lo cual permitió validar los ensayos experimentales en la maqueta de camisa flotante, así como el modelo de simulación desde el punto de vista de datos de entrada, condiciones de contorno y supuestos. / [CA] Amb l'augment de la demanda de solucions més amigables amb el medi ambient en la indústria de l'automoció, el motor de combustió interna alternatiu (MCIA) s'enfronta actualment a grans desafiaments per minimitzar el seu consum de recursos no renovables i especialment, per reduir les seves emissions contaminants . Tenint en compte que l'aportació dels MCIA és fonamental per a cobrir les necessitats de mobilitat i generació d'energia arreu de tot el món, i el fet que diferents alternatives, com els motors elèctrics i híbrids, estan i continuaran enfrontat múltiples obstacles per a la seva implementació massiva al proper futur, la investigació contínua en MCIA és fonamental per complir amb els propòsits de reducció d'emissions. En aquest aspecte, una aproximació per a l'augment de l'eficiència del motor i la reducció de consum de combustible és mitjançant la implementació d'alternatives dirigides a reduir les pèrdues mecàniques per fricció. Aquestes alternatives tribològiques inclouen aquelles que requereixen modificacions de components del motor, com materials i acabats superficials, i l'ús de formulacions d'oli lubricant de menor viscositat o additius que milloren les condicions de lubricació del motor. Amb la constant evolució i millores en el MCIA i les condicions de treball cada vegada més severes, també sorgeixen noves alternatives tribològiques per enfrontar els nous desafiaments del motor, i per tant es requereix d'investigacions addicionals en aquest tema. Durant el desenvolupament d'aquesta Tesi, un dels objectius va consistir a contribuir a la investigació de l'ús d'olis de baixa viscositat per a l'estalvi de combustible com un efecte conjunt amb les condicions de conducció de vehicle. Per dur a terme aquest objectiu, es van desenvolupar assajos experimentals sota condicions estacionàries en un banc de motor amb formulacions d'oli de diferent viscositat HTHS, algunes d'elles amb additiu modificador de fricció per expandir el rang de reducció de fricció a condicions de lubricació més severes . Els mapes de consum de combustible resultants d'aquests assajos van ser utilitzats en un model de simulació del vehicle per estimar el seu consum de combustible com a funció de l'oli i les condicions de treball de tres cicles de conducció. Amb l'objectiu d'expandir els coneixements en els fonaments de lubricació dels MCIAs i tenir la capacitat d'avaluar altres alternatives per reduir les pèrdues per fricció, es va considerar necessari enfocar la recerca al conjunt pistó-camisa, que és el parell tribològic amb major aportació a les perdudes per fricció. Per aconseguir aquest objectiu, durant aquesta Tesi es va desenvolupar una maqueta específica per al acoblament pistó-camisa, i un model teòric per simular la lubricació del segment de compressió. Per a la primera part, la maqueta es va desenvolupar basada en el mètode de camisa flotant, en el qual la camisa va ser aïllada de la resta del motor i la força de fricció generada en la interfície pistó-camisa va poder ser mesurada mitjançant sensors de força. En aquesta instal·lació es van desenvolupar diferents assajos els quals van permetre dur a terme una anàlisi exhaustiva dels fonaments de lubricació d'aquest parell tribològic com a funció de diferents paràmetres que tenen impacte en les condicions de lubricació. Aquest estudi es va complementar amb el desenvolupament d'un model de lubricació per al segment de compressió basat en el mètode de diferències finites. Finalment, es va dur a terme una comparativa de resultats experimentals i teòrics per al segment de compressió, la qual cosa va permetre validar els assajos experimentals a la maqueta de camisa flotant, així com el model de simulació des del punt de vista de dades d'entrada, condicions de contorn i hipòtesis. / [EN] With the increasing demand for greener solutions in the automotive industry, the ICE is currently facing great challenges to minimize the consumption of nonrenewable resources and specially to reduce its harmful emissions. Given that the contribution of the ICE is fundamental to cover the actual mobility and power generation needs worldwide, and the fact that different power-train alternatives, such as electric and hybrid vehicles, are and will continue facing multiple obstacles for their large-scale implementation in the near future, the continuous research on the ICE is fundamental in order to meet the emissions reduction targets. In this regard, one approach to increase the engine efficiency and reduce the fuel consumption, is through the implementation of alternatives aimed to reduce the friction mechanical losses. These tribological alternatives include those that require modifications to the engine components, such as materials and surface finishes, and the use of lubricant oil formulation of lower viscosity or additives that improve the lubrication performance of the engine. With the ongoing evolution and improvement of the ICE and the increasingly severe working conditions, new tribological solutions also emerge to face the new challenges in the ICE, and therefore further research is required on this subject. During the development of this Thesis, one of the objectives was to contribute to the research on low viscosity engine oils for fuel economy as a joint effect with the driving conditions of the vehicle. To accomplish this, experimental tests were performed under stationary conditions in an engine bench test for oil formulations of different HTHS viscosity, some of them with friction modifier additive to expand the friction reduction effect to more severe lubrication conditions. The resultant fuel consumption maps were then employed in a vehicle model to estimate the fuel consumption of the vehicle as function of the oil formulation and the working conditions of the three driving cycles. With the aim of expanding the knowledge on the lubrication fundamentals of the engine and to have the capability to assess other alternatives to further reduce the friction mechanical losses, it was deemed necessary to focus the research on the piston-cylinder liner assembly, the tribo-pair of major friction share. In order to achieve this objective, a test rig was developed in this Thesis specific for the piston-liner assembly, and a theoretical model to estimate the lubrication of the piston compression ring. For the first part, the test rig was designed based on the floating liner method, where the cylinder liner was isolated from the rest of the engine and the friction force generated in the piston-liner conjunction could be measured by means of force sensors. Different tests were developed in this test rig which allowed a comprehensive analysis of the piston lubrication fundamentals as function of different parameters having an impact on the lubrication performance of this assembly. This study was complemented with the development of a piston compression ring lubrication model based on the finite differences method. A comparison of experimental and theoretical results was performed for the piston compression ring that helped to validate both the experimental tests in the floating liner and the simulation model from the point of view of input data, boundary conditions and assumptions. / Bastidas Moncayo, KS. (2021). Experimental and analytical study of the mechanical friction losses in the piston-cylinder liner tribological pair in internal combustion engines (ICE) [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/172188

For the transport of their spacecraft from the vehicle assembly building to the launch pads at Kennedy Space Centre, Florida, the National Aeronautics and Space Administration (NASA) is using two special crawler transporters since 1965. First developed for the Saturn V rocket the crawler transporters have been sufficient for all following generations of space ships so far. But for the new generation of Orionspacecraft which is under development now, a load capacity increase for the crawler transporter of plus 50% was necessary. For this task Hunger Hydraulik did develop new jacking, equalizing and levelling (JEL) cylinders with sufficient load capacity but also with some new features to improve the availability, reliability and safety of this system. After design approval and manufacture of the cylinders they have been tested in a special developed one-to-one scale dynamic test rig and after passing this the cylinders had to prove their performance in the crawler transporter itself. This article describes the general application and introduces the technical requirements of this project as well as the realized solution.

O presente estudo descreve as alterações metalúrgicas e topográficas do cilindro de blocos de motor de combustão interna fabricados em ferro fundido cinzento, após a realização de testes de durabilidade em dinamômetro. O motor testado tem tecnologia Flex-Fuel, e pode ser operado com qualquer proporção de mistura gasolina comum/etanol. Um motor foi testado com combustível etanol e o outro com gasolina comum, buscando-se assim representar duas condições extremas de trabalho em termos de combustível. A pesquisa constituiu-se da revisão bibliográfica e da parte prática que envolveu: a realização de testes de durabilidade de motor em dinamômetro; a caracterização metalúrgica e topográfica do cilindro após teste com ambos os combustíveis, utilizando técnicas de microscopia eletrônica de varredura, metalografia por microscopia óptica, perfilometria e quantificação de parâmetros de rugosidade, entre outros; a análise crítica, discussão dos resultados e apresentação da conclusão. / The present study approaches the metallurgical and topographical alterations on the cylinder of an internal combustion engine block made of gray cast iron, after durability dynamometer tests. The tested engine has flexible fuel technology (Flex-Fuel), and is capable to work with both gasoline/ethanol fuels, in any mixture proportion. One engine has been tested with ethanol and another one tested with gasoline, and so representing two extreme conditions on which the engine may work in terms of fuel. The research has been developed basically through the conceptual approach by the bibliographic review and the experimental steps that involved: general engine durability test at dynamometer bench; metallurgical and topographic characterization analysis at laboratory, after the test with both fuels, applying Scanning Electronic Microscopy SEM, optical microscopy metallography, profilometer and roughness parameters quantification, and so forth; critical analysis on the results, discussion and final conclusion.

O presente estudo descreve as alterações metalúrgicas e topográficas do cilindro de blocos de motor de combustão interna fabricados em ferro fundido cinzento, após a realização de testes de durabilidade em dinamômetro. O motor testado tem tecnologia Flex-Fuel, e pode ser operado com qualquer proporção de mistura gasolina comum/etanol. Um motor foi testado com combustível etanol e o outro com gasolina comum, buscando-se assim representar duas condições extremas de trabalho em termos de combustível. A pesquisa constituiu-se da revisão bibliográfica e da parte prática que envolveu: a realização de testes de durabilidade de motor em dinamômetro; a caracterização metalúrgica e topográfica do cilindro após teste com ambos os combustíveis, utilizando técnicas de microscopia eletrônica de varredura, metalografia por microscopia óptica, perfilometria e quantificação de parâmetros de rugosidade, entre outros; a análise crítica, discussão dos resultados e apresentação da conclusão. / The present study approaches the metallurgical and topographical alterations on the cylinder of an internal combustion engine block made of gray cast iron, after durability dynamometer tests. The tested engine has flexible fuel technology (Flex-Fuel), and is capable to work with both gasoline/ethanol fuels, in any mixture proportion. One engine has been tested with ethanol and another one tested with gasoline, and so representing two extreme conditions on which the engine may work in terms of fuel. The research has been developed basically through the conceptual approach by the bibliographic review and the experimental steps that involved: general engine durability test at dynamometer bench; metallurgical and topographic characterization analysis at laboratory, after the test with both fuels, applying Scanning Electronic Microscopy SEM, optical microscopy metallography, profilometer and roughness parameters quantification, and so forth; critical analysis on the results, discussion and final conclusion.

In the last decades, the focus of internal combustion engine development has moved towards more efficient and less pollutant engines. In a Diesel engine, approximately 30-40% of the energy provided by combustion is lost through the exhaust gases. The exhaust gases are hot and therefore rich of energy. Some of this energy can be recovered by recycling the exhaust gases into turbocharger. However, the energy losses in the exhaust port are highly undesired and the mechanisms driving the total pressure losses in the exhaust manifold not fully understood. Moreover, the efficiency of the turbine is highly dependent on the upstream flow conditions. Thus, a numerical study of the flow in the exhaust port geometry of a Scania heavy-duty Diesel engine is carried out mainly by using the Large Eddy Simulation (LES) approach. The purpose is to characterize the flow in the exhaust port, analyze and identify the sources of the total pressure losses. Unsteady Reynolds Averaged Navier-Stokes (URANS) simulation results are included for comparison purposes. The calculations are performed with fixed valve and stationary boundary conditions for which experimental data are available. The simulations include a verification study of the solver using different grid resolutions and different valve lift states. The calculated numerical data are compared to existent measured pressure loss data. The results show that even global parameters like total pressure losses are predicted better by LES than by URANS. The complex three-dimensional flow structures generated in the flow field are qualitatively assessed through visualization and analyzed by statistical means. The near valve region is a major source of losses. Due to the presence of the valve, an annular, jet-like flow structure is formed where the high-velocity flow follows the valve stem into the port. Flow separation occurs immediately downstream of the valve seat on the walls of the port and also on the surface of the valve body. Strong longitudinal, non-stationary secondary flow structures (i.e. in the plane normal to the main flow direction) are observed in the exhaust manifold. Such structures can degrade the efficiency of a possible turbine of a turbocharger located downstream on the exhaust manifold. The effect of the valve and piston motion has also been studied by the Large Eddy Simulation (LES) approach. Within the exhaust process, the valves open while the piston continues moving in the combustion chamber. This process is often analyzed modeling the piston and valves at fixed locations, but conserving the total mass flow. Using advanced methods, this process can be simulated numerically in a more accurate manner. Based on LES data, the discharge coefficients are calculated following the strict definition. The results show that the discharge coefficient can be overestimated (about 20 %) when using simplified experiments, e. g. flow bench. Simple cases using fixed positions for valve and piston are contrasted with cases which consider the motion of piston and/or valves. The overall flow characteristics are compared within the cases. The comparison shows it is impossible to rebuild the dynamic flow field with the simplification with fixed valves. It is better to employ LES to simulate the dynamic flow and associated losses with valve and piston motion. / <p>QC 20131204</p>

The area of powertrain dynamics has received considerable attention over a number of years. The recent introduction of more stringent emission requirements together with economic pressure has led to a particular focus on increasing powertrain efficiency. This has seen the incorporation of on-board, real-time measurements to predict system behaviour and engine condition. In this domain, accurate models for all powertrain components are important. One strategy to improve accuracy is to evaluate the assumptions made when deriving each model and then to address the simplifications that may introduce large errors. To this end, the aim of the work presented in this dissertation was to investigate the consequences of some of the more common assumptions and simplifications made in low frequency torsional powertrain models, and to propose improved models where appropriate. In particular, the effects of piston-tocylinder friction, crank/gudgeon pin offset, and the torsional behaviour of tyres were studied. Frequency and time domain models were used to investigate system behaviour and model predictions were compared with measurements on a small single cylinder engine. All time domain engine and powertrain models also include a variable inertia function for each reciprocating mechanism. It was found that piston-to-cylinder friction can increase the apparent inertia variation of a single reciprocating engine mechanism. This has implications for the nonlinear behaviour of engines and the drivetrains they are connected to. The effect of crank/gudgeon pin offset also modified the nonlinear behaviour of the mechanism. Though, for typical (small) gudgeon offset values these effects are small. However, for large offset values, achievable practically with crank offset, the modification to the nonlinear behaviour should not be ignored. The low frequency torsional damping properties of a small pneumatic tyre were found to be more accurately represented as hysteretic rather than viscous. Time domain modelling was then used to extend the results to a multi-cylinder engine powertrain and was achieved using the Time Domain Receptance (TDR) method. Various powertrain component TDRs were developed using Laplacians. Powertrain simulations showed that piston-to-cylinder friction can provide additional excitation to the system.