This diploma thesis is focused on solve of design solutions for piston for turbocharged version of Honda K20A engine, especially on reduce of side force acting on piston. There are mentioned methods and on their basis also design solutions for piston to reduce this force. There is also included kinematic and dynamic analysis for each solution and as well their FEM analysis for testing the suitability of these solutions.

Le biodiesel est un biocarburant, composé d'un mélange de mono-esters d'acide gras saturés et insaturés avec une longue chaîne carbonée. Ce travail de thèse présente les données de la littérature sur l'origine du biodiesel et son procédé de fabrication ; sont présentées aussi les performances et les émissions des moteurs diesel fonctionnant au biodiesel et la cinétique d'oxydation du biodiesel. Des efforts ont été faits pour mettre en évidence les principales différences entre les esters méthyliques et éthyliques tout en montrant que d'autres recherches sont encore à développer. Pour ces raisons, les délais d'auto-inflammation de cinq esters méthyliques et éthyliques ont été mesurés dans un tube à onde de choc : l'acrylate d'éthyle, l'acrylate de méthyle, le crotonate d'éthyle, le crotonate de méthyle et le butanoate d'éthyle. Les mécanismes cinétiques détaillés d'oxydation des cinq esters étudiés ont été générés automatiquement en utilisant le logiciel EXGAS. L'oxydation du butanoate d'éthyle, molécule modèle d'esters éthyliques d'huiles végétales (EEHV) a été étudiée dans un réacteur piston à pression atmosphérique pour une gamme de température allant de 500 à 1200 K. Les résultats représentent les profils de concentration des réactifs, les intermédiaires stables et les produits finaux. Le modèle cinétique a été validé de façon satisfaisante par une comparaison entre les résultats simulés et expérimentaux / An increasingly popular biofuel is biodiesel, composed of a mixture of saturated and unsaturated fatty acid methyl or ethyl esters, with a long aliphatic main chain. This PhD dissertation provides a literature review concerning the origin of biodiesel, its manufacturing process, performance and emissions of diesel engines fueled with biodiesel, and the kinetics of oxidation of biodiesel. Efforts were made to highlight the main differences between methyl and ethyl esters while showing where further research needs to be developed or pursued. For these reasons, the autoignition of five esters were measured behind reflected shock tube: ethyl acrylate, methyl acrylate, ethyl crotonate, methyl crotonate, and ethyl butanoate. Detailed mechanisms for the oxidation of the five studied esters were automatically generated using the version of EXGAS software. In addition, the oxidation of ethyl butanoate as a model compound for Fatty Acid Ethyl Esters (FAEE) has been investigated in tubular plug flow reactor at atmospheric pressure over wide range of temperature (500-1200 K). The results consist of concentration profiles of the reactants, stable intermediates, and final products. The model was again validated satisfactorily by comparison between computed results and the generated experimental data

For the transport of their spacecraft from the vehicle assembly building to the launch pads at Kennedy Space Centre, Florida, the National Aeronautics and Space Administration (NASA) is using two special crawler transporters since 1965. First developed for the Saturn V rocket the crawler transporters have been sufficient for all following generations of space ships so far. But for the new generation of Orionspacecraft which is under development now, a load capacity increase for the crawler transporter of plus 50% was necessary. For this task Hunger Hydraulik did develop new jacking, equalizing and levelling (JEL) cylinders with sufficient load capacity but also with some new features to improve the availability, reliability and safety of this system. After design approval and manufacture of the cylinders they have been tested in a special developed one-to-one scale dynamic test rig and after passing this the cylinders had to prove their performance in the crawler transporter itself. This article describes the general application and introduces the technical requirements of this project as well as the realized solution.

Different special brass (e.g. CuZn37Mn3Al2PbSi) and bronze alloys (e.g. CuPb15Sn) are well known for use in oil-hydraulics having in common to be alloyed with lead. The lead content of special brass alloys in this use ranges from 0.1 to 2.0 mass-%. Some bronze alloys provide even much higher contents of lead of 10 to 15 mass-%. Typically, lead is considered for improvement of machinability or castability. Beyond this purpose lead in brass and bronze alloys affects many more properties of manufacturing and application. During the shaping of the parts by means of hot or cold forming often the materials are strained close to their limits. Thanks to lead cracking is prevented during this process. Lead is also of great importance for the improvement of tribological systems. The surfaces of these systems are exposed to friction and wear. Lead is incorporated in the surface layers and supports the tribological system in their running-in process to achieve a steady state of friction and wear. Above all lead is unique because it forms no solid solution with copper or brass and forms no compounds with other typical copper alloying elements. The feasibility assessment of elements in order to substitute lead in brass or bronze alloys has to be done for each alloy and application individually. In oil-hydraulic applications as bushings, slippers or distributor plates, lead-free alloys must fulfil different profiles of requirements, depending on the conditions of manufacturing and application. The requirements do not only include mechanical strength, formability and thermal strength, but also fatigue strength, low friction and high wear resistance and lubricant compatibility. Consequently, the substitution of lead in brass and bronze alloys for application in oil-hydraulics is a challenging task. This does not only apply for the requirements for machining and forming, but particularly for the need of the new alloys to function under wear, friction and corrosion. Examples are given for how these challenges of new lead-free special brass alloys can be met in bushings (machining, friction properties), slippers (forming, strength) and distributor plates (fatigue strength) for axial piston pumps. Further on, new lead-free special brass alloys for contact with environmentally compatible lubricants are presented. All these examples show that there is not the one and only lead-free alloy for applications in oil-hydraulics. In fact, every application requires a different alloy which is composed and processed individually to meet the specific demands.

In hydraulic pumps, typically in axial piston pumps, reduction of pressure and flow ripples was attempted by providing relief grooves and pre-compression for noise reduction. Pre-compression is normally achieved by using the dead space between pump ports in the valve plate. Also valve plate profile modification is required, if system operating conditions such as pump output pressure and flowrate change, to maintain optimum operating conditions for reduced pressure/flow ripple. An earlier simulation study confirmed effectiveness of varying dead centre position to reduce pressure and flow ripples. A specifically designed mechanism, outlined in the earlier work, achieves this goal by varying the dead centre position of the pump swash plate. This study reports on the findings of the effect of varying dead centre position and groove configurations on forces and moments acting on the swash plate for various operating conditions. The simulation model cited in the earlier work was used in this study. This information is vital for the design of an actuating mechanism to vary dead centre position of a pump valve plate. These simulations were run using MATLAB/Simulink and S-functions. Results of this study are promising.

In this paper, a simulation study is carried out for the development of concepts to optimize the tribological contact of valve plate and cylinder block in an axial piston machine in swash plate design. The valve plate/cylinder block contact is one of the three essential tribological contacts in axial piston machines. In a research project at the Institute for Fluid Power Drives and Systems (ifas), this contact is investigated by a specifically designed simulation tool. In addition, a test rig exists for the experimental investigation. With the results of simulation and experiment, it was shown before that the cylinder block is tilting to the high pressure side. Due to this movement, the gap height is not constant. In the area of minimum gap height, not only the fluid friction, but also the danger of solid body friction increases. Because of the higher friction losses in the area of minimum gap height, the temperature increase reduces the lifetime of the leaded coatings. In this paper, the results of the measurements as well as the simulation model are briefly summarized. It is followed by a simulation study of different possibilities to raise the gap height. Based on this pre-study, a first concept for the optimization of the tribological contact valve plate/cylinder block is presented and its applicability is discussed.

Future more electric aircraft (MEA) architectures require a new generation of power-by-wire actuators, e.g. Electro Hydrostatic Actuators (EHA). These units have to be capable of frontline operation of safety critical flight control surfaces over the entire aircraft life. Prove of robustness becomes a challenging objective. This paper illustrates the Liebherr-Aerospace EHA technology as well as methods for validation of robustness. It gives an insight regarding the design of a robust piston pump.

Auf dem Gebiet der mobilen Arbeitsmaschinen und Nutzfahrzeuge zeigen aktuelle Arbeiten weltweit ein verstärktes Interesse an leistungsverzweigten Antriebskonzepten auf Basis elektrischer und hydraulischer Hybridlösungen. Die Kombination beider Technologien verspricht wartungsarme, energieeffiziente Antriebssyteme mit hoher Steuer- und Regelbarbeit sowie hoher Kraftdichte. Die primär erzeugte mechanische Antriebsleistung der Wärmekraftmaschine kann meist für die Arbeitsprozesse und zur Versorgung zugehöriger Hilfsfunktionen nicht direkt verwendet werden. Diese muss je nach Anforderungen gewandelt bzw. angepasst oder bedarfsgerecht mittels zusätzlichen, wiederaufladbaren Speichern bereitgestellt werden. Solche hybriden Lösungsansätze führen jedoch gegenüber konventionellen Antrieben zu einer steigenden Komplexität sowie einem erhöhten technischen Aufwand. Nach dem Stand der Technik erfolgt die Erzeugung hydraulischer und elektrischer Leistung mit Hilfe mindestens dreier Komponenten: Verbrennungsmotor, Hydraulikpumpe und Generator. Für künftige antriebstechnische Innovationen ist daher aus funktionellen und energetischen Gründen ein einfaches, preiswertes Primäraggregat zur gleichzeitigen, bedarfsgerechten Bereitstellung hydraulischer und elektrischer Leistung wünschenswert, welches unnötige Umwandlungsverluste vermeidet und zusätzlich Kosten spart. Das Forschungsprojekt „Theoretische Grundlagen zur Verknüpfung von thermohydraulischer und thermoelektrischer Leistungswandlung in einem Aggregat – Thermohydraulischer Lineargenerator“ befasst sich mit einer belastbaren Abschätzung der technischen Realisierbarkeit und des technischen Aufwands eines derartigen neuen Antriebskonzeptes mit frei wählbarer Bereitstellung hydraulischer und elektrischer Leistung auf Basis des Freikolbenprinzips. Die grundlegenden Untersuchungen widmen sich der Kopplung zweier unterschiedlicher Leistungswandlungen, einer stabilen Prozessführung sowie der Analyse und Bewertung der physikalischen Prozessgrößen in Bezug auf eine zukünftige Auslegung eines Prototyps. Der Beitrag erklärt das Grundkonzept, zeigt den aktuellen Stand des Projekts auf und stellt die zum gegenwärtigen Zeitpunkt vorliegenden Ergebnisse vor.

Skanska Grundläggning in Region Special wishes to gain an increased understanding of the extent to which it differs in the wear of percussion hammers and pilot drill crowns, depending on which driving medium is used in down-the-hole drilling, as well as logistical and economic aspects depending on the chosen method. Down-the-hole drilling means that the hammer works down in the borehole and forms one of the components at the far end of the drill string together with a drill bit. The blow of the hammer is created by air or water at high pressure. The piling method that is examined is drilled steel pipe piles, which means that a steel pipe pile is driven into the ground in step with the hammer and the drill bit's advancement. Once the desired depth has been reached, the drill string with the drill bit is pulled out of the casing and then the steel pipe pile is filled with concrete. The study aims to examine the products' lifespans and repair intervals from several different perspectives and set them against reality, as well as what the different methods have for differences regarding logistics and establishment. This is to create a basis for future decisions on the most suitable method of down-the-hole drilling. The beginning of the study consisted of qualitative preliminary interviews to identify and create a problem formulation that was dealt with via a literature study, five semi-structured interviews, eleven questionnaires, internal data from drilling protocols and purchasing. The result shows that there is some difference in wear in the hammer depending on whether it is an air or water powered system, the wear appears in different places and can have an impact on the life of the hammer. The wear that occurs most frequently on drill bit is grinding on the buttons. Geotechnical differences for various projects are a significant factor in the service life of the equipment. An air hammer requires that the air constantly being mixed with lubricating oil and that an air compressor consumes more diesel compared to a high-pressure pump for the equivalent water hammer. The handling of water that is flushed out of the borehole is considered a concern. To reduce wear on water hammers and thus fewer replacements and more repairs, a drill bit intended for water powered down-the-hole hammer should be used. DTH-drilling with an air hammer is considered an industry standard and a certain skepticism towards a water powered system may indicate inexperience. / Skanska Grundläggning inom Region Special önskar att få en ökad förståelse hur vida det skiljer sig vid slitage av hammare och pilotborrkrona beroende på vilket drivande medium som nyttjas vid sänkhammarborrning, samt logistiska och ekonomiska aspekter beroende på vald metod. Sänkhammarborrning innebär att hammaren arbetar nere i borrhålet och utgör en av komponenterna längst ut på borrsträngen tillsammans med en borrkrona. Hammarens slag skapas av luft eller vatten i högt tryck. Pålningsmetoden som undersöks är borrade stålrörspålar, det betyder att ett foderrör drivs ned i marken i takt med hammaren och borrkronans framfart. Väl när önskat djup uppnåtts lyfts borrsträngen med hammaren och piloten upp ur foderröret för att sedan fyllas upp med betong. Studien syftar till att undersöka produkternas livslängder och reparationsintervall från flera olika perspektiv och ställa dem emot verkligheten, samt vad dem olika metoderna har för olikheter kring logistik och etablering. Detta är för att skapa underlag för framtida beslut om mest lämplig metod av sänkhammarborrning. Studiens begynnelse bestod av kvalitativa förintervjuer för att identifiera och skapa en problemformulering som avhandlades via en litteraturstudie, fem semistrukturerade intervjuer, elva frågeformulär, interna data från borrningsprotokoll och inköp. Resultatet visar att det förekommer viss skillnad i slitage i hammaren beroende på om det är en luft- eller vattenanläggning, slitaget visar sig på olika ställen och kan ha betydelse för hammarens livslängd. Det slitage som uppträder mest frekvent på piloter är nedslipning av stift. Geotekniska egenskaper för olika projekt utgör en betydande faktor för utrustningens livslängd. En lufthammare är i behov av att luften konstant beblandas smörjolja och att en luftkompressor förbrukar mer diesel jämfört med en högtryckspump för motsvarande vattenhammare. Efterhanteringen av vatten som spolas upp anses vara ett bekymmer. För att minska slitage på vattenhammare och därmed färre byten och mer reparationer bör en pilotborrkrona avsedd för vattendriven sänkhammarborrning nyttjas. Sänkhammarborrning med lufthammare anses som branschstandard och en viss skepticism mot en vattendriven anläggning kan tyda på oerfarenhet.

The introduction of hybrid powertrains has made it possible to utilise unconventional engines as primary power units in vehicles. The free-piston energy converter (FPEC) is such an engine. It is a combination of a free-piston combustion engine and a linear electrical machine. The main features of this configuration are high efficiency and a rapid transient response. In this thesis the free-piston energy converter as part of a hybrid powertrain is studied. One issue of the FPEC is the generation of pulsating power due to the reciprocating motion of the translator. These pulsations affect the components in the powertrain. However, it is shown that these pulsations can be handled by a normal sized DC-link capacitor bank. In addition, two approaches to reduce these pulsations are suggested: the first approach is using generator force control and the second approach is based on phase-shifted operation of two FPEC units. The latter approach results in higher frequency and lower amplitude of the pulsations, which reduce the capacitor losses. The FPEC start-up requirements are analysed and by choosing the correct amplitude of the generator force during start-up the energy consumption can be minimised. The performance gain of utilising the FPEC in a medium sized series hybrid electric vehicle (SHEV) is also studied. An FPEC model suitable for vehicle simulation is developed and a series hybrid powertrain, with the same performance as the Toyota Prius, is dimensioned and modelled. Optimisation is utilised to find a lower limit on the SHEV's fuel consumption for a given drivecycle. In addition, three power management control strategies for the FPEC system are investigated: two load-following strategies using one and two FPEC units respectively and one strategy based on the ideas of an equivalent consumption minimisation (ECM) proposed earlier in the literature. The results show a significant decrease in fuel consumption, compared to a diesel-generator powered SHEV, just by replacing the diesel-generator with an FPEC. This result is improved even more by using two FPEC units to generate the propulsion power, as this increases the efficiency at low loads. The ECM control strategy does not reduce the fuel consumption compared to the load-following strategies but gives a better utilisation of the available power sources. / QC 20101116