Made available in DSpace on 2014-10-09T12:53:38Z (GMT). No. of bitstreams: 0 / Made available in DSpace on 2014-10-09T14:01:55Z (GMT). No. of bitstreams: 0 / Materiais cerâmicos, como a alumina e a zircônia têm sido explorados ao longo dos anos na aplicação como biomateriais. Sua natureza bioinerte, tem estimulado o desenvolvimento de novas alternativas, como tratamentos químicos para tornar o desempenho biológico destas cerâmicas mais adequadas. O recobrimento biomimético de cerâmicas bioinertes a partir de soluções com concentrações iguais às do plasma sanguíneo humano, SBF, pemiite o crescimento de uma camada bioativa na superfície dos implantes. A bioatividade do material está relacionada com a formação de uma camada constituída por cristais de hidroxiapatita carbonatada de baixa cristalinidade, similar à apatita biológica. A biocompatibilidade associada às propriedades estruturais da alumina e da zircônia tem estimulado o uso clínico destes materiais, inclusive em regiões de maiores solicitações mecânicas. Neste trabalho foram produzidas amostras de alumina, zircônia dopada com ítria (3% mol) e compósitos de alumina e zircônia dopada com ítria (3% mol) preparadas pelo método de co-precipitação, calcinadas, sinterizadas, tratadas quimicamente com soluções de ácido fosfórico e hidróxido de sódio e imersas em 1,0M e 1,5M SBF. Os pós calcinados foram analisados por difração de raios x (DRX), microscopia eletrônica de varredura (MEV), análise de área de superfície específica (BET) e análise de distribuição granulométrica (CILAS). Os resuhados por DRX indicam que as amostras possuem baixa cristalinidade. Observou-se que por BET as amostras apresentam alta área de superfície específica. Os resultados de CILAS e MEV mostraram que os pós encontram-se na forma de aglomerados. As amostras sinterizadas, foram analisadas por difração de raios x (DRX), microscopia eletrônica de varredura (MEV) e fluorescência de raios x (FRX), apresentando 96% da densidade teórica e as fases analisadas pelo método de Rietveld foram identificadas e quantificadas como: cúbica, tetragonal e monoclínica da zircônia, além da fase alfa da alumina. O tratamento químico com ácido fosfórico não apresentou uma tendência de maior formação de apatita em relação às amostras não tratada quimicamente. O tratamento com hidróxido de sódio provocou transformação acentuada da fase cúbica para tetragonal e da fase tetragonal para a fase monoclínica da zircônia. Os ensaios biomiméticos proporcionaram a formação de apatita sobre as superfícies das amostras, identificadas por DRX, e sua espessura foi medida por FRX. / Dissertação (Mestrado) / IPEN/D / Instituto de Pesquisas Energéticas e Nucleares - IPEN-CNEN/SP

Made available in DSpace on 2014-10-09T12:43:23Z (GMT). No. of bitstreams: 0 / Made available in DSpace on 2014-10-09T14:09:43Z (GMT). No. of bitstreams: 1 06528.pdf: 7080627 bytes, checksum: 21b5c941bd62d915113928c48d6e1209 (MD5) / Tese (Doutoramento) / IPEN/T / Instituto de Pesquisas Energeticas e Nucleares - IPEN/CNEN-SP

The aim of this work is to analyze the issue of providing cutting tools for internal use in the company STERCH-INTERNATIONAL s.r.o. It is mainly the production and regrinding of end mills and drills for specific machining applications, whose benefit lies in increased efficiency and flexibility of production, which also brings a significant cost reduction.

Interconnects in power module result in thermal interfaces. The thermal interfaces degrade under thermal cycling, or chemical loading. Moreover, the reliability of thermal interfaces can be especially problematic when the interconnecting area is large, which increases its predisposition to generate defects (voids, delamination, or nonuniform quality) during processing. In order to improve the quality of the bonding process, as well as to be able to accurately assess interface reliability, it would be desirable to have a simple, reliable, and nondestructive measurement technique that would produce a 2-d map of the interface thermal resistance across a large bonded area. Based on the transient thermal method of JEDEC standard 51-14, we developed a measurement technique that involves moving a thermal sensor discretely across a large-area bonded substrate and acquiring the interface thermal resistance at each location. As detailed herein, the sensor was fabricated by packaging an IGBT bare die. An analytical thermal model was built to investigate the effects of thermal sensor packaging materials and structural parameters on the sensitivity of the measurement technique. Based on this model, we increased the detection sensitivity of the sensor by modifying the size of the sensor substrate, the material of the sensor substrate, the size of the IGBT bare die, the size of the heat sink, and the thermal resistance between sample and the heat sink. The prototype of the thermal sensor was fabricated by mounting Si IGBT on copper substrate, after which the Al wires were ultrasonic bonded to connect the terminals to the electrodes. The sensor was also well protected with a 3-d printed fixture. Then the edge effect was investigated, indicating the application of the thermal sensor is suitable for samples thinner than the value in TABLE 2 3. The working principle of the movable thermal sensor – Zth measurement and its structure function analysis – was then evaluated by sequence. The Zth measurement was evaluated by measuring the Zth change of devices induced by degradation in sintered silver die-attach layer during temperature cycling. At the end of the temperature cycling, failure modes of the sintered silver layer were investigated by scanning electron microscope (SEM) and X-ray scanning, to construct a thermal model for FEA simulation. The simulation results showed good agreement with the measured Zth result, which verified the accuracy of the test setup. The sensitivity of structure function analysis was then evaluated by measuring thermal resistance (Rth) of interface layers with different thermal properties. The structure function analysis approach successfully detected the Rth change in the thermal interface layer. The movable thermal sensor was then applied for 2d-mapping of the interface Rth of a large-area bonded substrate. Examining the test coupons bonded by sintered silver showed good and uniform bonding quality. The standard deviation of Rth is about 0.005 K/W, indicating the 95% confidence interval is about 0.01 K/W, which is commonly chosen as the error of measurement. The sensitivity of the movable thermal sensor was evaluated by detecting defects/heat channels of differing sizes. The 2-d mapping confirmed that the thermal sensor was able to detect defect/heat channel sizes larger than 1x1 mm2. The accuracy of the sensitivity was verified by FEA simulation. Moreover, the simulated results were consistent with the measured results, which indicates that the movable sensor is accurate for assessing interface thermal resistance. In summary, based on structure function analysis of the transient thermal impedance, the concept of a movable thermal sensor was proposed for two-dimensional mapping of interface thermal resistance. (1) Preliminary evaluation of this method indicated both transient thermal impedance and structure function analysis were sensitive enough to detect the thermal resistance change of thermal interface layers. With the help of transient thermal impedance measurement, we non-destructively tested the reliability of sintered silver die-attach layer bonded on either Si3N4 AMB or AlN DBA substrates. (2) An analytical thermal model was constructed to evaluate the design parameters on the sensitivity and resolution of the movable thermal sensor. A detailed design flow chart was provided in this thesis. To avoid edge effect, requirements on thickness and materials of test coupon also existed. Test coupon with smaller thermal conductivity and larger thickness had a more severe edge effect. (3) The application of the movable sensor was demonstrated by measuring the 2-d thermal resistance map of interface layers. The results indicated for bonded copper plates (k = 400 W/mK) with thickness of 2 mm, the sensor was able to detect defect/heat channel with size larger than 1x1 mm2. / Doctor of Philosophy / Interconnects in power module result in thermal interfaces. The thermal interfaces degrade during operation and their reliability can be especially problematic when the interconnecting area is large. In order to improve the quality of the bonding process, as well as to be able to accurately assess interface reliability, it would be desirable to have a simple, reliable, and nondestructive measurement technique that would produce a 2-d map of the interface thermal resistance across a large bonded area. Based on the transient thermal method of JEDEC standard 51-14, we developed a measurement technique that involves moving a thermal sensor discretely across a large-area bonded substrate and acquiring the interface thermal resistance at each location. As detailed herein, the sensor was fabricated by packaging an IGBT bare die, which allowed us to get a 2-d map of the interface thermal resistance. A thermal model was also constructed to guide the design of the sensor, to increase its performance. Moreover, the preliminary test of the test setup was conducted to prove its feasibility for the sensor. Eventually, the sensor’s performance and application was demonstrated by measuring the 2-d thermal resistance map of the bonded interfaces.

Every investigation technique has its specific advantages: this is the reason why, in modern research, it is common to combine many investigation techniques – especially the non-destructive ones - to achieve deeper structural information about a sample. X-ray diffraction (XRD) and fluorescence (XRF) techniques are useful non-destructive analytical techniques, with applications not only in industrial field and mining but also in environmental control and cultural heritage monitoring and conservation. In the present research, the advantages of a combined approach with XRF and XRD techniques are considered, due to their complementarity, and a new method of combining data is presented, executing the simultaneous computation of the refinement both for XRF and XRD. In this case, instead of the common approach with an iterative refinement, passing from XRF to XRD and vice versa, both XRF and XRD data are processed simultaneously with a combined Rietveld refinement. This innovative approach has been implemented in the program MAUD, combining original XRD algorithm with the XRF module implementation from the GimPy and JGIXA programs, creating comprehensive radiation–matter interaction model, which takes care of both elastic scattering and photoelectric absorption/fluorescence. Moreover, through a plugin-based application container, Eagle-X, specifically developed for this research project, some easy external wizards have been developed using JAVA language for preliminary XRF analysis and model set-up, which will be in the next future integrated into the MAUD current interface. This new approach has been applied to two case studies. The first study was in the cultural heritage field with the analysis of ancient Venetian coins, called sesini, which were never investigated before. These coins were widely used in the Venetian Republic over a time span ranging from the second half of the 16th until the early years of the 17th century. The rationale of the study was to establish a multilayer model that once validated could be used for fully non-destructive characterization of similar items. The approach, applied to 20 samples from different time periods, has given interesting results. First, the actual composition of the copper-based alloy used for these specific types of Venetian coin has been measured for the first time, using a three-layer model, with also direct measurements on the coin cross-section for validating the data obtained. Second, the detailed characterization of the coins provided essential background knowledge for fully non-destructive characterization of the same kind of coins. Third, the data obtained were very interesting from a historical point of view, because the silver depletion, which this research has investigated over the coin series, reflects a political and economic situation in strong evolution for the Venetian Republic in the second half of 16th century. Political and economic competitors and a continuous effort in military confrontations obliged Venice to revise its coin system and values not only for sesini but also for the other silver-based coins, with larger value, in a process called debasement. The second application of the combined approach regarded an industrial application concerning a sintered titanium alloy, Ti6AlV4, that has the widest use (about 45% of the total production), because of good machinability and excellent mechanical properties. This is an alloy which contains the two allotropic forms of Ti, the Ti-alpha, which has compact hexagonal cell, stable at room temperature, and Ti-beta phase, which has a body-centred cubic lattice, stable over 882°C. The presence of the two phases is related to the presence of atomic elements which are alpha- and beta-stabilizers. In this case study six samples, produced with Selective Laser Melting (SLM) technology, with different production parameters, has been considered, and a model based on a surface layer of compact oxide and a bulk with the alloy only has been adopted. The model has evidenced the presence of the TiO2 oxide on the surface, as attended from existing literature, and confirmed the quality of the alloy because for all the samples, the investigated areas report Al e V content inside the ranges required by ASTM and ISO specifications. The analysis has allowed also to investigate the presence of contaminants like copper due to the cutting process by Electrical Discharge Machining (EDM), and to find a correlation between the content of Ti-beta phase inside the samples and the combined presence of iron and silicon, which increases as soon as increase also the two elements. Moreover, the increase of Ti-beta phase is boosted by the contemporary increase in energy density during SLM production process. This is consistent with the fact that higher energy allows a higher localized temperature in SLM process and the equilibrium fraction of beta phase rises at high temperatures. This then leads to a higher fraction of alpha+beta phases at room temperature and, because the cooling rate was the same for all samples, this means a higher fraction of  phase at room temperature. The application of the technique to the two case studies is very productive from the informational point of view, but a critical aspect for a successful application of the technique is the sample. No preparation is virtually needed for analysis but, of course, this is immediately true for industrial components as soon as they are produced, but it is not so true for archaeological artefacts, where the condition of production, history and store conditions are unknown. Corrosion patinas can alter the read of the data, and some care must be taken for analysis, not only because the patinas may not be homogenous, but also because the depth of penetration for XRF and XRD are not the same, respect to the same substrate. The cleaning of the artefacts is not always possible or desired by the owners, so this can at first stage complicate the approach to combined analysis, regarding the model to be adopted in material simulation for data interpretation. In any case, the combined analysis remains a valid approach provided that the user is conscious of the limits in terms of depth of analysis, linked to the analysis tool (X-ray beam, detector, etc...) and to the surface conditions of the sample.

Materiais cerâmicos, como a alumina e a zircônia têm sido explorados ao longo dos anos na aplicação como biomateriais. Sua natureza bioinerte, tem estimulado o desenvolvimento de novas alternativas, como tratamentos químicos para tornar o desempenho biológico destas cerâmicas mais adequadas. O recobrimento biomimético de cerâmicas bioinertes a partir de soluções com concentrações iguais às do plasma sanguíneo humano, SBF, pemiite o crescimento de uma camada bioativa na superfície dos implantes. A bioatividade do material está relacionada com a formação de uma camada constituída por cristais de hidroxiapatita carbonatada de baixa cristalinidade, similar à apatita biológica. A biocompatibilidade associada às propriedades estruturais da alumina e da zircônia tem estimulado o uso clínico destes materiais, inclusive em regiões de maiores solicitações mecânicas. Neste trabalho foram produzidas amostras de alumina, zircônia dopada com ítria (3% mol) e compósitos de alumina e zircônia dopada com ítria (3% mol) preparadas pelo método de co-precipitação, calcinadas, sinterizadas, tratadas quimicamente com soluções de ácido fosfórico e hidróxido de sódio e imersas em 1,0M e 1,5M SBF. Os pós calcinados foram analisados por difração de raios x (DRX), microscopia eletrônica de varredura (MEV), análise de área de superfície específica (BET) e análise de distribuição granulométrica (CILAS). Os resuhados por DRX indicam que as amostras possuem baixa cristalinidade. Observou-se que por BET as amostras apresentam alta área de superfície específica. Os resultados de CILAS e MEV mostraram que os pós encontram-se na forma de aglomerados. As amostras sinterizadas, foram analisadas por difração de raios x (DRX), microscopia eletrônica de varredura (MEV) e fluorescência de raios x (FRX), apresentando 96% da densidade teórica e as fases analisadas pelo método de Rietveld foram identificadas e quantificadas como: cúbica, tetragonal e monoclínica da zircônia, além da fase alfa da alumina. O tratamento químico com ácido fosfórico não apresentou uma tendência de maior formação de apatita em relação às amostras não tratada quimicamente. O tratamento com hidróxido de sódio provocou transformação acentuada da fase cúbica para tetragonal e da fase tetragonal para a fase monoclínica da zircônia. Os ensaios biomiméticos proporcionaram a formação de apatita sobre as superfícies das amostras, identificadas por DRX, e sua espessura foi medida por FRX. / Ceramic materials, as akimina and zirconia have been explored along the years as biomateriais application. The bioinert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bioinerts ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hidroxiapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hidroxiapatite, for instance. In this work samples of alumina, zirconia doped with yttria (3% mol) and composites of alumina and zirconia doped with yttria (3% mol) were prepared by co-precipitation method, calcinated, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in l.OM and 1.5M SBF. The calcinated powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD resuhs indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The resuhs of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn\'t present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation of the cubic phase for tetragonal phase and of tetragonal phase for the monoclinic phase of the zirconia. The immersion of samples in SBF provided apatite coating formation on the surfaces of the samples, identified by XRD, and the coating thiclmess was measured by XRF.

L'objectif général de cette thèse est de transformer les déchets ultimes et dangereux contenant des métaux lourds, en matières minérales chimiquement stables. L'augmentation de la production des ordures ménagères (OM) est un problème qui concerne et préoccupe le monde entier. Parmi les différentes méthodes de traitement des déchets municipaux, l'incinération est une technologie qui peut fournir une solution efficace et respectueuse pour l'environnement. Le problème de ce traitement est la production de REFIOM. Les REFIOM peuvent contenir de grandes quantités de composés métalliques toxiques et est considéré comme un déchet dangereux ce qui oblige à les mettre en décharges classées. Trois types de matériaux pour l'immobilisation du plomb et du cadmium ont été étudiés : les vitrocéramiques, les céramiques frittées et les géopolymères. Nous sommes parvenus à synthétiser une base de vitrocéramique à partir de cendres incinérées purs et nous avons diminué sa volatilisation lors de sa production. Des résultats prometteurs ont été obtenus pour la vitrocéramique Ca-Mg-Si-O qui a incorporé durablement une quantité élevée de cadmium dans les structures cristallines et le plomb dans la structure amorphe. La phase cristalline est plus résistante à l'attaque acide en raison de son incorporation dans une matrice vitreuse qui génère une double protection. Ses travaux ouvrent la possibilité de créer cette matrice en ajoutant des oxydes commerciaux aux résidus d'incinération. Nous avons étudié la céramique frittée à base du système Ba-Mg-Ti-O. Nous avons obtenu les trois phases minérales présentées dans la céramique SYNROC (hollandite, pérovskite et rutile) où le cadmium substitue le magnésium tandis que le plomb a occupé le site appartenant au baryum. La céramique frittée est satisfaisante en termes d'immobilisation des métaux lourds avec de bonnes propriétés physiques. Pour produire des géopolymères résistants à partir de REFIOM, il est avantageux d'utiliser un rapport L/S = 1,2 et de les sécher à température ambiante. Il a été observé que le frittage influence le taux de réorganisation structurelle avec l'apparition de la phase sodalite ( Na4Si3Al3O12Cl), qui se compose de tunnels où les métaux lourds peuvent être incorporés. Le plomb et le cadmium restent largement en dessous de la limite des normes TCLP. Le traitement thermique à plus de 500°C augmente la densité de l'échantillon. Lorsque les REFIOM sont mélangés avec d'autres types de déchets tels que des MIOM ou du calcin, il est possible d'augmenter la résistance chimique et mécanique. Nous avons conclu que les trois matrices de stockages étudiées offrent de bonne perspective pour l'immobilisation du plomb et du cadmium / The overall objective of this thesis is to transform ultimate and hazardous waste containing heavy metals, into chemically stable mineral materials. The increasing municipal solid waste (MSW) generation is a problem ranging to global concern. Among various MSW treatment methods, incineration is a technology, which may provide an efficient and environmental friendly solution. Problem of this treatment is the production of fly ash. Fly ash may contain large amounts of toxic metal compounds and is considered as hazardous waste with obligation of final disposal into specialized landfills. Three types of materials for immobilization of lead and cadmium have been investigated: glass ceramics, sintered ceramics and geopolymers. We manage to synthetize a glass-ceramic based purely on the incinerated ashes and to decrease the volatilization during its production. Promising results have been obtained for Ca-Mg-Si-O bearing glass-ceramic with high sustainable incorporation of cadmium into crystalline structures and lead into an amorphous structure. Crystalline structure was evaluated being more resistant against acid attack because of its embedding into a glass matrix that generates a double protection. The future research should be done on possibility obtaining this phase by addition of commercial oxides into fly ash. Sintered ceramic investigated was based on Ba-Mg-Ti-O system. We obtained three mineral phases presented in SYNROC (hollandite, perovskite and rutile) where cadmium substituted the site of magnesium while lead occupied the site belonging to barium. The sintered ceramic is satisfactory in terms of toxic elements incorporation and of chemical and mechanical resistance. For production of resistant geopolymer from fly ashes, it is favorable to use ratio L/S =1.2 and drying at room temperature. It was observed that sintering affects the rate of structural reorganization with apparition of sodalite phase (Na4Si3Al3O12Cl), which consists of tunnels where heavy metals can be incorporated. Lead and cadmium stay mainly below the limit of TCLP standards. The heat treatment over 500°C increases density of the sample. When fly ash mixed with other types of waste such as bottom ash or waste glass powder, it is possible to obtain a more resistant. It was found that all three matrices are a good prospect for a stabilization technique with respect to the major pollutants lead (Pb) and cadmium (Cd)

Materiais cerâmicos, como a alumina e a zircônia têm sido explorados ao longo dos anos na aplicação como biomateriais. Sua natureza bioinerte, tem estimulado o desenvolvimento de novas alternativas, como tratamentos químicos para tornar o desempenho biológico destas cerâmicas mais adequadas. O recobrimento biomimético de cerâmicas bioinertes a partir de soluções com concentrações iguais às do plasma sanguíneo humano, SBF, pemiite o crescimento de uma camada bioativa na superfície dos implantes. A bioatividade do material está relacionada com a formação de uma camada constituída por cristais de hidroxiapatita carbonatada de baixa cristalinidade, similar à apatita biológica. A biocompatibilidade associada às propriedades estruturais da alumina e da zircônia tem estimulado o uso clínico destes materiais, inclusive em regiões de maiores solicitações mecânicas. Neste trabalho foram produzidas amostras de alumina, zircônia dopada com ítria (3% mol) e compósitos de alumina e zircônia dopada com ítria (3% mol) preparadas pelo método de co-precipitação, calcinadas, sinterizadas, tratadas quimicamente com soluções de ácido fosfórico e hidróxido de sódio e imersas em 1,0M e 1,5M SBF. Os pós calcinados foram analisados por difração de raios x (DRX), microscopia eletrônica de varredura (MEV), análise de área de superfície específica (BET) e análise de distribuição granulométrica (CILAS). Os resuhados por DRX indicam que as amostras possuem baixa cristalinidade. Observou-se que por BET as amostras apresentam alta área de superfície específica. Os resultados de CILAS e MEV mostraram que os pós encontram-se na forma de aglomerados. As amostras sinterizadas, foram analisadas por difração de raios x (DRX), microscopia eletrônica de varredura (MEV) e fluorescência de raios x (FRX), apresentando 96% da densidade teórica e as fases analisadas pelo método de Rietveld foram identificadas e quantificadas como: cúbica, tetragonal e monoclínica da zircônia, além da fase alfa da alumina. O tratamento químico com ácido fosfórico não apresentou uma tendência de maior formação de apatita em relação às amostras não tratada quimicamente. O tratamento com hidróxido de sódio provocou transformação acentuada da fase cúbica para tetragonal e da fase tetragonal para a fase monoclínica da zircônia. Os ensaios biomiméticos proporcionaram a formação de apatita sobre as superfícies das amostras, identificadas por DRX, e sua espessura foi medida por FRX. / Ceramic materials, as akimina and zirconia have been explored along the years as biomateriais application. The bioinert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bioinerts ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hidroxiapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hidroxiapatite, for instance. In this work samples of alumina, zirconia doped with yttria (3% mol) and composites of alumina and zirconia doped with yttria (3% mol) were prepared by co-precipitation method, calcinated, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in l.OM and 1.5M SBF. The calcinated powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD resuhs indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The resuhs of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn\'t present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation of the cubic phase for tetragonal phase and of tetragonal phase for the monoclinic phase of the zirconia. The immersion of samples in SBF provided apatite coating formation on the surfaces of the samples, identified by XRD, and the coating thiclmess was measured by XRF.

Made available in DSpace on 2016-06-02T19:12:21Z (GMT). No. of bitstreams: 1 4512.pdf: 12085865 bytes, checksum: 9c98b7edb2a0238a143b2c8e9469a515 (MD5) Previous issue date: 2012-03-06 / Ion nitriding is a process of thermo-physical-chemical treatment that provides a surface hardening, originated by interstitial diffusion of nitrogen on the ferrous and nonferrous alloys surfaces. Understanding and controlling the formation of the nitrided layer have considerable industrial interest due to the improvements regarding wear, corrosion and fatigue resistances on the metals and their alloys. In this work, it was performed the surface modification in sintered iron samples by ion nitriding process, with a gaseous mixture of 80% vol H2 and 20% vol N2, during times of 3 and 5 hours, using ion nitriding temperature of 500°C, 540°C and 580°C. The samples were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses, and wear and micro-hardness tests, comparing the results with sintered and steam treatment samples. The results showed that both nitride thickness and wear resistance increased with higher nitriding time and temperature, where the temperature was the variable that most influenced the aforementioned characteristics. The XRD analysis indicated that the nitrided layer near to the surface, for all samples, consisted in a mixture of y-Fe4N and e-Fe3N phases. / A nitretação iônica é um processo de tratamento termo-físico-químico que consiste em um endurecimento superficial, provocado pela difusão intersticial de nitrogênio atômico na superfície de ligas ferrosas e não ferrosas. O entendimento e o controle da formação da camada nitretada apresentam considerável interesse industrial devido às melhorias alcançadas nas resistências ao desgaste, corrosão e à fadiga dos metais e suas ligas. Neste trabalho, promoveu-se a modificação superficial de amostras de ferro sinterizado por meio do processo de nitretação a plasma, com uma mistura gasosa de 80% vol H2 e 20% vol N2, nos tempos de 3 e 5 horas, e temperaturas de nitretação de 500°C, 540°C e 580°C. As amostras foram caracterizadas por meios de análise de microscopia eletrônica de varredura (MEV) e difração de raios X (DRX), e quantificadas quanto aos níveis de desgaste e microdureza, em comparação com amostras sinterizada e ferroxidada. Os resultados mostraram que tanto as espessuras das camadas de nitretos como as resistências ao desgaste das amostras aumentaram com o tempo e temperatura de nitretação, sendo a temperatura a variável que mais influenciou nas características mencionadas. A análise de DRX indicou que a camada nitretada próxima a superfície, para todas as amostras, consiste de uma mistura de fases de  -Fe4N e -Fe3N.

Submitted by Claudinei Pracidelli (cpracide@ipen.br) on 2016-06-22T11:45:07Z No. of bitstreams: 0 / Made available in DSpace on 2016-06-22T11:45:07Z (GMT). No. of bitstreams: 0 / Tese (Doutorado em Tecnologia Nuclear) / IPEN/T / Instituto de Pesquisas Energeticas e Nucleares - IPEN-CNEN/SP