Ab Initio calculations suggest that partially lithiated layered LixMnO₂ transforms to spinel in a two-stage process. In the first stage, a significant fraction of the Mn and Li ions rapidly occupy tetrahedral sites, forming a metastable intermediate. The second stage involves a more difficult coordinated rearrangement of Mn and Li ions to form spinel. This behavior is contrasted to LixCoO₂. The susceptibility of Mn for migration into the Li layer is found to be controlled by oxidation state which suggests various means of inhibiting the transformation. These strategies could prove useful in the creation of superior Mn based cathode materials. / Singapore-MIT Alliance (SMA)

Catalytic combustion is an environmentally friendlytechnique to combust fuels in e.g. gas turbines. Introducing acatalyst into the combustion chamber of a gas turbine allowscombustion outside the normal flammability limits. Hence, theadiabatic flame temperature may be lowered below the thresholdtemperature for thermal NOXformation while maintaining a stable combustion.However, several challenges are connected to the application ofcatalytic combustion in gas turbines. The first part of thisthesis reviews the use of catalytic combustion in gas turbines.The influence of the fuel has been studied and compared overdifferent catalyst materials. The material section is divided into two parts. The firstconcerns bimetallic palladium catalysts. These catalysts showeda more stable activity compared to their pure palladiumcounterparts for methane combustion. This was verified both byusing an annular reactor at ambient pressure and a pilot-scalereactor at elevated pressures and flows closely resembling theones found in a gas turbine combustor. The second part concerns high-temperature materials, whichmay be used either as active or washcoat materials. A novelgroup of materials for catalysis, i.e. garnets, has beensynthesised and tested in combustion of methane, a low-heatingvalue gas and diesel fuel. The garnets showed some interestingabilities especially for combustion of low-heating value, LHV,gas. Two other materials were also studied, i.e. spinels andhexaaluminates, both showed very promising thermal stabilityand the substituted hexaaluminates also showed a good catalyticactivity. Finally, deactivation of the catalyst materials was studied.In this part the sulphur poisoning of palladium, platinum andthe above-mentioned complex metal oxides has been studied forcombustion of a LHV gas. Platinum and surprisingly the garnetwere least deactivated. Palladium was severely affected formethane combustion while the other washcoat materials were mostaffected for carbon monoxide and hydrogen. <b>Keywords:</b>catalytic combustion, catalyst materials,palladium, platinum, bimetallic, garnet, spinel, hexaaluminate,deactivation, sulphur, poisoning, diesel, methane,hydrocarbons

Printed Circuit Board (PCB) industry is one of the two major Integrated Circuit (IC) part manufacturing industries in Taiwan, but it derives many environmental problems because large amount of chemicals and special materials are used in its process, especially copper sludge generated from wastewater treatment. Although the heavy metal sludge can be treated by solidification, heavy metals contained in the sludge may still be leached out due to longtime exposure to acid rain. Therefore, there are urgent needs of research and development of technologies regarding how to reduce both quantity and volume of the hazardous heavy metal sludge and how to recycle the valuable heavy metals. Acid leaching method, chemical exchange method and ferrite process are applied to study how to recycle and stabilize copper sludge of PCB industry. The ultimate goal is to achieve cleaning production and sustainable development by transforming the hazardous waste into valuable byproducts, reducing the amount of the waste and lowering the treatment costs. Experimental results show that a method is successfully developed to recycle copper from the sludge generated by PCB industry by using the combination of acid leaching, chemical exchange and ferrite process. Via this method, not only is pure copper powder recycled, but highly valuable nano-scaled catalyst-CuFe2O4 is also produced. Hence, the problem that copper sludge has nowhere to go is solved, as well as the high cost of catalyst in catalytic incineration is reduced to nearly zero. The achievements of this study are summarized as follow: (1) Characteristic analysis of industrial sludge Water content and pH of the sludge is 60% and 7.05, respectively. The drop in quantity of ignition is 23%. The screening test results show that particle size of the sludge varies from 0.4 £gm to 200 £gm, with D50 of 25.0 £gm. Cu, Pb, Cd, Zn, Ni and Cr are found in the sludge, and the biggest part of heavy metals is Cu, with a concentration of 158,000 mg/kg (dry basis), whereas the other heavy metals are all below 105 mg/kg (dry basis). (2) Study of recycling of pure copper powder The optimal operational condition of acid leaching method is that concentration of sulfuric acid is 2.0 N, temperature is 50¢J and treatment time is 60 minutes. Under this operational condition, more than 99% of heavy metals can be extracted to liquid phase and the sediment of treated sludge meet Toxicity Characteristic Leaching Procedure (TCLP) standards and therefore is considered as general industrial waste. The optimal operational condition of chemical exchange method is that molar ratio of Fe/Cu is 5.0, pH is 2.0 and treatment temperature is 50¢J. Under this operational condition, more than 95.0% of Cu can be recovered. The optimal operational condition of ferrite process is that Fe/Cu=10.0, pH=9.0, treatment temperature=80¢J, aeration rate=3 L/min/per liter waste liquid and reaction time = 30 min. Under this operational condition, TCLP concentrations of all heavy metals of both supernatant and sludge are well below regulatory standards, which proves that ferrite process is very effective. (3) Resourcing of spinel sludge In the potential of catalytic incineration of volatile organic compounds test, the sludge generated from ferrite process is used to catalyze the isopropyl alcohol (IPA). The catalyst is replaced by the same volume of glass wool on a reactive bed as a blank. Experimental result shows that the conversion of IPA is only 10% at 200¢J and 75% at 500¢J in the absence of catalyst under the conditions that IPA inlet concentration=1,700 ppm, space velocity=24,000 hr-1, O2 concentration=21%, and relative humidity=19%, which indicates that the destruction of IPA is associated with the consumption of much energy when no catalyst was used. But when ferrite catalyst is applied, IPA is decomposed completely at 200¢J, showing that the sludge has great potential of catalyst. (4) Synthesizing five VOCs catalyzing ferrite catalysts via ferrite process As to the synthesis of five ferrite catalysts in the laboratory, IPA conversion rate is higher than 58% at 200¢J. The sequence of IPA conversion from good to bad is Cu-ferrite catalyst > Mn-ferrite catalyst > Ni-ferrite catalyst > Zn-ferrite catalyst > Cr-ferrite catalyst, where Cu/Fe is most efficiency, with IPA conversion rate of 75% at 150¢J and 100% at 200¢J.

Yttria Partially Stabilized Zirconia (Y-PSZ) plasma-sprayed coatings are widely used in turbine engines as thermal barrier coatings. However, in diesel engines Y-PSZ TBCs have not met with wide success. To reach the desirable temperature of 850-900˚C in the combustion chamber from the current temperature of 400-600˚C, a coating with a thickness of approximately 1mm is required. This introduces different considerations than in the case of turbine blade coatings, which are on the order of 100µm thick. Of the many factors affecting the durability and failure mechanism of TBCs, in service and residual stresses play an especially important role as the thickness of the coating increases. For decreasing the residual stress in the system, a multi-layer coating is helpful. The design of a multilayer coating employing relatively low cost materials with complementary thermal properties is described. Numerical models were used to describe the residual stress after deposition and under operating conditions for a multilayer coating that exhibited the desired temperature gradient. Results showed that the multilayer coating had a lower maximum stress under service conditions than a conventional Y-PSZ coating. Model validation with experiments showed a good match between the two.

Yttria Partially Stabilized Zirconia (Y-PSZ) plasma-sprayed coatings are widely used in turbine engines as thermal barrier coatings. However, in diesel engines Y-PSZ TBCs have not met with wide success. To reach the desirable temperature of 850-900˚C in the combustion chamber from the current temperature of 400-600˚C, a coating with a thickness of approximately 1mm is required. This introduces different considerations than in the case of turbine blade coatings, which are on the order of 100µm thick. Of the many factors affecting the durability and failure mechanism of TBCs, in service and residual stresses play an especially important role as the thickness of the coating increases. For decreasing the residual stress in the system, a multi-layer coating is helpful. The design of a multilayer coating employing relatively low cost materials with complementary thermal properties is described. Numerical models were used to describe the residual stress after deposition and under operating conditions for a multilayer coating that exhibited the desired temperature gradient. Results showed that the multilayer coating had a lower maximum stress under service conditions than a conventional Y-PSZ coating. Model validation with experiments showed a good match between the two.

In part I, MgO and Co1-xO powders in 9:1 and 1:9 molar ratio (denoted as M9C1 and M1C9 respectively) were sintered and homogenized at 1600oC followed by annealing at 850 and 800oC, respectively to form defect clusters and precipitates. Analytical electron microscopic (AEM) observations indicated the protoxide remained as rock salt structure with complicated planar diffraction contrast for M9C1 sample, however with spinel paracrystal precipitated from the M1C9 sample due to the assembly of charge- and volume-compensating defects of the 4:1 type, i.e. four octahedral vacant sites surrounding one Co3+-filled tetrahedral interstitial site. The spacing of such defect clusters is 4.5 times the lattice spacing of the average spinel structure of Mg-doped Co3-dO4, indicating a higher defect cluster concentration than undoped Co3-dO4. The {111} faulting of Mg-doped Co3-dO4/Co1-xO in the annealed M1C9 sample implies the possible presence of zinc blend-type defect clusters with cation vacancies assembled along oxygen close packed (111) plane. In part II, the Mg2TiO4/MgO composites prepared by reactive sintering MgO and TiO2 powders (9:1 molar ratio) at 1600oC and then air-cooled or further aged at 900oC were studied by X-ray diffraction and (AEM) in order to characterize the microstructures and formation mechanism of nanosized Mg2TiO4 spinel precipitated from Ti-doped MgO. Expulsion of Ti4+ during cooling caused the formation of (001)-specific G.P. zone under the influence of thermal/sintering stress and then the spinel precipitates, which were about 30 nm in size and nearly spherical with {111} and {100} facets to minimize coherency strain energy and surface energy. Secondary nano-size spinel was precipitated and became site saturated during aging at 900oC, leaving a precipitate free zone at the grain boundaries of Ti-doped MgO. The intergranular spinel became progressively Ti-richer upon aging 900oC and showed <110>-specific diffuse scatter intensity likely due to short range ordering and/or onset decomposition. In part III, the Co1-xO/Co2TiO4 composite prepared by reactive sintering CoO and TiO2 powders (9:1 molar ratio) at 1450oC and then air-cooled were studied by X-ray diffraction and AEM in order to characterize the microstructures and formation mechanism of nanosized Co2TiO4 spinel precipitated from Ti-doped Co1-xO. Slight expulsion of Ti4+ during cooling caused the precipitation of nanosize Co2TiO4 spinel. Bulk site saturation also caused impingement of the Co2TiO4 precipitates upon growth. The Co3-dO4 spinel, as an oxidatin product of Co1-xO, was found to form at free surface and the Co1-xO/Co2TiO4 interface. The Co2TiO4 spinel particles formed by reactive sintering rather than precipitation were able to detach from the Co1-xO grain boundaries to reach parallel epitaxial orientation with respect to the host Co1-xO grains via Brownian-type rotation of the embedded particles. In part IV, AEM was used to study the defect microstructures of Zr-dissolved TiO2 prepared via reactive sintering the ZrO2 and TiO2 powders (8:92 in molar ratio, designated as Z8T92) at 1600oC for 24 h and then aged at 900oC for 2-200 h in air. The Zr-dissolved TiO2 with rutile structure showed dislocation arrays, defect clusters, G.P. zone, superlattice, nanometer-size domains incommensurate and commensurate superstructure, may be the precursor of ZrTi2O6 precipitates at 900oC. The rutile showed diffuse diffractions along [001] direction as a result of Zr4+ substitution for Ti4+ with volume compensating defect clusters. Incommensurate and commensurate structures, as indicated by diffraction splitting and extra diffraction along <100> and <010> directions may be attributed to the ordering and clustering process of Zr and Ti atoms in these directions. Part V, deals with the reactive sintering of ZrO2 and TiO2 powders (1:4 molar ratio) at 1400 to 1600oC in air to form orthorhombic ZrTiO4 (a-PbO2-type structure, denoted as a) and to study its epitaxial reorientation in the matrix of tetragonal TiO2 (rutile) grains with Zr4+ (15 mol %) dissolution. The epitaxial relationship of intragranular ZrTiO4 and Zr-dissolved rutile (denoted as r) was determined by electron diffraction as [010]a//[011]r; (001)a // (011)r (i.e. [100]a // [100]r; (001)a // (011)r). The reorientation of the intragranular particles in the composites can be reasonably explained by rotation of the nonepitaxial particles above a critical temperature (T/Tm > 0.8) and below a critical particle size for anchorage release at interface with respect to the host grain. Reactive sintering facilitated the reoreientation process for the particles about to detach from the grain boundaries. The Brownian rotation of the confined ZrTiO4 particles in rutile grains was activated by a beneficial lower interfacial energy for the epitaxial relationship, typically forming lath-like ZrTiO4 with (101)a/(211)r habit plane having fair match of oxygen atoms at the interface. Further aging at 900oC for 50 h in air caused modulated and periodic antiphase domains in ZrTiO4 matrix, as likely precursor of equilibrium ZrTi2O6.

In this thesis, the commercial viability of the aminolytic synthesis method is explored through robustness, versatility, and waste reduction studies. We report the preparation of metal precursors and the development of a synthetic approach using an aminolytic reaction of metal carboxylates in oleylamine and non-coordinating solvent. Manganese doping in the cobalt ferrites allows for the investigation of the couplings. All the compositions in the series Co1-xMnxFe2O4, 0.0  x  1.0 were synthesized via the aminolytic reaction. The coercivity decreases with increasing Mn2+ concentration due to reducing of high magnetic anisotropy ion (Co2+) content. To our knowledge, this work is the first completed series of Co1-xMnxFe2O4. The method is used to synthesize manganese ferrites dope with chromium. This allows for the investigation of the effects of orbital momentum quantum coupling. All the compositions of MnFe2-xCrxO4, x= 0.0, 0.05, 0.13, 0.25, 0.43, 0.62, and 0.85, were synthesized via the In-situ aminolytic method. Chromium concentration weakens the couplings resulting in the decrease in overall magnetic moment. All by-products can be recycled for re-utilization. The "mother" solution can be used for multiple batches without treatment. Our trials have shown that the reaction could undergo ten reactions using the same solution without scarifying the quality or yield of the product. Finally, an environmental application is explored through the use of iron oxides. Samples of goethite, maghemite, magnetite, and hematite were synthesized and characterized. These nanoparticles were exposed to arsenic and chromium solutions to measure the percent uptake of contaminant by each phase. Adsorption isotherms were plotted to obtain Freundlich parameters. The adsorption constant (K) averages over a 400% increase on literature values. We synthesized hematite and maghemite core-shell particles and exposed them to arsenite and maghemite core-shell particles have the higher removal affinity due to their smaller size.

<p>Catalytic combustion is an environmentally friendlytechnique to combust fuels in e.g. gas turbines. Introducing acatalyst into the combustion chamber of a gas turbine allowscombustion outside the normal flammability limits. Hence, theadiabatic flame temperature may be lowered below the thresholdtemperature for thermal NO_Xformation while maintaining a stable combustion.However, several challenges are connected to the application ofcatalytic combustion in gas turbines. The first part of thisthesis reviews the use of catalytic combustion in gas turbines.The influence of the fuel has been studied and compared overdifferent catalyst materials.</p><p>The material section is divided into two parts. The firstconcerns bimetallic palladium catalysts. These catalysts showeda more stable activity compared to their pure palladiumcounterparts for methane combustion. This was verified both byusing an annular reactor at ambient pressure and a pilot-scalereactor at elevated pressures and flows closely resembling theones found in a gas turbine combustor.</p><p>The second part concerns high-temperature materials, whichmay be used either as active or washcoat materials. A novelgroup of materials for catalysis, i.e. garnets, has beensynthesised and tested in combustion of methane, a low-heatingvalue gas and diesel fuel. The garnets showed some interestingabilities especially for combustion of low-heating value, LHV,gas. Two other materials were also studied, i.e. spinels andhexaaluminates, both showed very promising thermal stabilityand the substituted hexaaluminates also showed a good catalyticactivity.</p><p>Finally, deactivation of the catalyst materials was studied.In this part the sulphur poisoning of palladium, platinum andthe above-mentioned complex metal oxides has been studied forcombustion of a LHV gas. Platinum and surprisingly the garnetwere least deactivated. Palladium was severely affected formethane combustion while the other washcoat materials were mostaffected for carbon monoxide and hydrogen.</p><p><b>Keywords:</b>catalytic combustion, catalyst materials,palladium, platinum, bimetallic, garnet, spinel, hexaaluminate,deactivation, sulphur, poisoning, diesel, methane,hydrocarbons</p>

As traditional sources of energy become depleted, significant research interest has gone into conversion of biomass into renewable fuels. Biomass-derived synthesis gas typically contains concentrations of approximately 30 to 600 ppm H2S in stream. H2S is a catalyst poison which adversely affects downstream processing of hydrogen for gas to liquid plants. The water-gas shift reaction is an integral part of converting CO and steam to H2 and CO2. Currently, all known water-gas shift catalysts deactivate in sulfur concentrations typical of biomass-derived synthesis gas. Novel catalysts are needed to remain active in the presence of sulfur concentrations in order to boost efficiency and mitigate costs. Previous studies have shown molybdenum to be active in concentrations of sulfur greater than 300 ppm. Cobalt has been shown to be active as a spinel in concentrations of sulfur less than 240 ppm. Ceria has received attention as a WGS catalyst due to its oxygen donating properties. These elements were synthesized via Pechini's method into various blends of spinel metal oxide solutions. Initial activity testing at lower steam to gas ratios produced near equilibrium conversions for a Ce-Co spinel which remained active in 500 ppm H2S over a temperature range of 350 °C to 400 °C. The catalysts became poisoned and deactivated in higher concentrations of sulfur. Addition of molybdenum to the Ce-Co base had little effect on sulfur tolerance, but it did lead to a reduction in selectivity for methanation. Surface area increased due to adsorbed H2S, and X-Ray Diffraction confirmed that bulk sulfiding did not occur. Incorporation of Ce and Co into a Fe spinel hindered conversion at lower temperatures and deactivated in higher levels of sulfur.

Natural and synthetic common-rock forming minerals were examined using single-crystal X-ray diffraction (SXRD) and electron microprobe (EMP) analyses. The influences of common defect features, such as inclusions in spinel and oxygen positional disorder and twinning in kalsilite, were reported on the respective structures. The case studies show that these defect features could lead to a misinterpretation of X-ray intensity data. The structural interpretations obtained from these XSRD analyses could be significantly different when physical properties of the crystals are considered.In the second part of my dissertation, comparative crystal chemical studies on mantle-derived minerals such as spinel, clinopyroxene, and olivine are reported. These studies were carried out to examine temperature, pressure, and compositional effects on the structures of these phases. In particular, packing arrangements of oxygen atoms were examined in detail to investigate how the packing affects element partitioning among upper-mantle minerals. At ambient conditions, oxygen packing is more distorted in the order of spinel < olivine < clinopyroxene. The packing of oxygen atoms in olivine might have a significant control on element substitutions at high pressure. Because elements whose radius is larger than that of Mg distort the packing of mantle olivine (Fo~89), olivine might limit the amount of those elements, such as Fe2+, entering the structure. In contrast, substitutions of smaller cations in C2/c clinopyroxenes increase packing distortion. For clinopyroxenes enclosed in peridotite and eclogite, higher equilibration pressures are associated with more distorted, less efficiently packed structures. Unlike many minerals reported in Thompson and Downs (2001), spinel becomes more packed with rising temperature when intracrystalline cation exchange reactions are possible. Despite wide chemical variations, spinel samples from one geological environment display a constant packing distortion, which might suggest that spinel is capable of achieving an optimal packing configuration at a given P and T.