There is a great need in the transportation industry for high strength, high stiffness and lightweight materials with excellent dimensional stability. The use of these materials reduces fuel consumption and greenhouse gas emission as well as malfunctioning of components when subjected to fluctuating temperatures. Metal matrix composites (MMCs) are designed to meet these needs of transportation and other industries. However, their use is limited by lack of information on their thermal behaviour. In addition, reactions that occur in MMCs alter their microstructure and properties. These reactions have been widely investigated using X-ray Diffractometry (XRD) and electron microscopy (EM). However, these techniques cannot provide information such as charge transfer and local elemental structures in materials. Synchrotron X-ray Absorption Spectroscopy (XAS) could be used to identify reaction products in MMCs as well as provide information which XRD and EM cannot provide.<p> The thermal behaviour of Al-Mg alloy A535 containing fly ash particles as well as charge transfer and reactivity in particulate aluminium alloy metal matrix composites (MMCs) were investigated in this work. The materials studied were (i) Al-Cu-Mg alloy AA2618 and its composites reinforced with 10 and 15 vol.% alumina (Al2O3) particles and (ii) Al-Mg alloy A535 and its composites reinforced with a mixture of 5 wt.% fly ash and 5 wt.% silicon carbide, 10 wt.% and 15 wt.% fly ash. The investigative techniques used included Differential Scanning Calorimetry (DSC), Thermomechanical Analysis (TMA), Optical Microscopy (OM), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS), and synchrotron X-ray Absorption Spectroscopy (XAS).<p> The results obtained showed that the coefficient of thermal expansion (CTE) of A535 decreased with the addition of fly ash and silicon carbide. Also, the addition of these particles improved the dimensional stability of the alloy in that the residual strain, åp, cycling strain, åc, and CTE decreased. The results obtained from XAS measurements showed evidence of charge redistribution in the aluminium in AA2618 with the addition of alumina particles. The results obtained from XAS measurements showed evidence of charge redistribution in the aluminium in AA2618 with the addition of alumina particles. The addition of alumina particles into AA2618 increased the p-orbital population and also changed the surface chemistry of the matrix. It was also demonstrated that the XAS technique can be used to determine the presence of various oxides in industrial fly ash and spinel (MgAl2O4) in alumina and fly ash particles extracted from the MMCs.

Industrial production of hydrogen from the syngas, generated from steam reformation of natural gas or coal gasification, sets conditions for hydrogen separation membranes in terms of operating conditions. An alternative source for hydrogen is a syngas generated by gasification of municipal solid wastes which are likely to set more stringent conditions for the separation membranes. There is therefore, a growing demand for separation membranes with improved permeability and particularly of low cost. Among various alternatives, metallic membranes are particularly attractive due to their high selectivity and permeability for hydrogen, exemplified by palladium (Pd). However, due to high cost of Pd there is still a demand to develop alternative metallic membranes that are of low cost and have improved durability. Efforts have therefore concentrated on either alloying Pd so as to reduce its cost or on alternative membrane compositions of particularly b.c.c. structure. The current study deals with hydrogen separation membranes and aims to develop infrastructure for rapid identification of membrane compositions with improved permeability. The study is made up of three parts / i) development of sputter deposition system that would allow deposition of multiple compositions in a single experiment, ii) development of substrate material that would support the thin film membranes and would allow permeability measurement and iii) development of a set-up to measure the permeability of the thin film membranes. In the present thesis, a sputter deposition system incorporating three targets was successfully constructed. The system as tested with palladium-niobium-titanium (Pd-Nb-Ti) ternary system after necessary adjustment would yield thin films of homogenous thickness (&le / 7%) over a sample area of &asymp / 150 mm diameter. A total of 21 substrates each in 19 mm diameter arranged in triangular form in the substrate holder could successfully be deposited where composition distributions covered a greater portion of Pd-Nb-Ti ternary phase diagram. The structure of the deposited thin films can successfully be controlled by substrate temperature as well as by the pressure of plasma gas (argon). With the help of these parameters, structural diversity can also be produced beside the compositional variation. As for substrates, two materials were investigated. These were titanium dioxide (TiO2) modified porous stainless steel (PSS) and anodic porous alumina (AAO). TiO2 modified PSS due to its associated surface roughness leads to the deposition of films with defected structure which as a result is not gas tight. AAO produced via anodization of aluminum foil had a regular (40-60 nm) pore structure that provides a suitable surface for thin film depositions which could be defect free. However, AAO is very delicate and fragile which makes it difficult to adapt it as a support material for permeability measurement/hydrogen separation purposes. Finally, a set-up was developed for measurement of hydrogen permeability which is capable of measurement over a wide pressure and temperature conditions, i.e. hydrogen pressures up to 10 bar and temperature as high as 450 &deg / C. It is recommended that so as to identify compositions with improved permeability, Nb or a similar metal which has extremely high permeability could be used as a support material. This would tolerate the evaluation of the films which are not totally defect free.

En este trabajo se ha realizado el diseño del proceso de purificación deestireno mediante adsorción en alúmina. Esta purificación consiste básicamente enla separación de agua y el inhibidor de la polimerización, 4-terc-butil catecol (TBC),presentes en el estireno como etapa previa en la obtención del caucho sintético, yaque la presencia de estos compuestos dificulta y encarece dicha operación.Para determinar las condiciones experimentales de trabajo, se ha tomadocomo referencia un proceso operativo actualmente a escala industrial en la plantade fabricación de caucho sintético que la empresa Dynasol Elastómeros posee enGajano (Cantabria). Así mismo, se ha empleado el estireno que esta empresautiliza como materia prima que posee alrededor de 150 mg/kg de agua y 15 mg/kgde TBC.En primer lugar, se ha procedido a la determinación de los equilibrios deadsorción agua-alúmina y TBC-alúmina. A continuación, se ha efectuado una seriede experimentos dinámicos a escala de laboratorio en los que se han obtenido laevolución de la concentración de cada uno de los adsorbatos en el estireno a lasalida de la columna de adsorción en función del tiempo. Posteriormente, se hallevado a cabo el desarrollo del modelo matemático para lo que se han analizadolas distintas etapas en el proceso de transferencia de materia, así como susconsecuentes resistencias, y se han obtenido los parámetros correspondientes.A continuación, se ha realizado un análisis del cambio de escala, para lo quese ha procedido a la construcción de una planta piloto en la propia factoría queproduce el caucho sintético, en la que se han realizado diversos experimentos quehan sido contrastados con las simulaciones que predecía el modelo matemático. Lacomparación ha permitido validar el modelo y los parámetros cinéticos.Finalmente, utilizando el modelo y los parámetros obtenidos en las etapasanteriores se ha simulado el proceso de purificación de estireno operativo a escalaindustrial. / In this work, the design of the purification process of styrene by adsorptiononto activated alumina, has been carried out. The purification consists basically ofremoving water and a polimerisation inhibitor, 4-terc-butyl catechol (TBC), as aprevious step in the manufacture of synthetic rubber.To determine the experimental working conditions, a real process thatoperates on industrial scale in a factory which produces synthetic rubber in Spain(Dynasol Elastómeros) has been taken as reference. The styrene used in this workis the industrial raw material and contains approximately 150 mg/kg of water and 15mg/kg of polimerisation inhibitor.First, adsorption equilibrium water-alumina and TBC-alumina have beenstudied. Then, some dynamic experiments on laboratory scale have been carriedout in order to obtain breakthrough curves for both adsorbates. A mathematicalmodel that describes the mass transfer process has been developed analysing thepossible resistances, and the corresponding parameters have been obtained.To analise the scale-up of the adsorption process a pilot plant has been builtin the synthetic rubber factory and the experimental results have been comparedwith the results predicted by the mathematical model. Finally, thanks to themathematical model, the parameters that have been obtained during the laboratoryscale experiments and its validation on pilot plant scale, a model that can describethe industrial process and can be useful to find the best operation conditions hasbeen developed.

There is a great need in the transportation industry for high strength, high stiffness and lightweight materials with excellent dimensional stability. The use of these materials reduces fuel consumption and greenhouse gas emission as well as malfunctioning of components when subjected to fluctuating temperatures. Metal matrix composites (MMCs) are designed to meet these needs of transportation and other industries. However, their use is limited by lack of information on their thermal behaviour. In addition, reactions that occur in MMCs alter their microstructure and properties. These reactions have been widely investigated using X-ray Diffractometry (XRD) and electron microscopy (EM). However, these techniques cannot provide information such as charge transfer and local elemental structures in materials. Synchrotron X-ray Absorption Spectroscopy (XAS) could be used to identify reaction products in MMCs as well as provide information which XRD and EM cannot provide.<p> The thermal behaviour of Al-Mg alloy A535 containing fly ash particles as well as charge transfer and reactivity in particulate aluminium alloy metal matrix composites (MMCs) were investigated in this work. The materials studied were (i) Al-Cu-Mg alloy AA2618 and its composites reinforced with 10 and 15 vol.% alumina (Al2O3) particles and (ii) Al-Mg alloy A535 and its composites reinforced with a mixture of 5 wt.% fly ash and 5 wt.% silicon carbide, 10 wt.% and 15 wt.% fly ash. The investigative techniques used included Differential Scanning Calorimetry (DSC), Thermomechanical Analysis (TMA), Optical Microscopy (OM), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS), and synchrotron X-ray Absorption Spectroscopy (XAS).<p> The results obtained showed that the coefficient of thermal expansion (CTE) of A535 decreased with the addition of fly ash and silicon carbide. Also, the addition of these particles improved the dimensional stability of the alloy in that the residual strain, åp, cycling strain, åc, and CTE decreased. The results obtained from XAS measurements showed evidence of charge redistribution in the aluminium in AA2618 with the addition of alumina particles. The results obtained from XAS measurements showed evidence of charge redistribution in the aluminium in AA2618 with the addition of alumina particles. The addition of alumina particles into AA2618 increased the p-orbital population and also changed the surface chemistry of the matrix. It was also demonstrated that the XAS technique can be used to determine the presence of various oxides in industrial fly ash and spinel (MgAl2O4) in alumina and fly ash particles extracted from the MMCs.

Electromagnetic wave absorbing properties of SiC-based and alumina ceramic woven fabrics have been investigated. Electrical conductivities of SiC-based ceramic woven fabrics were modified by heat treatment in air resulting in their oxidation. Surface properties of alumina woven fabrics were altered by gold-sputtering resulting in a high conductivity layer on the surface of the wovens. Electromagnetic wave interactions of single layer and double layered combinations of these ceramic woven fabrics were determined in 17-40 GHz frequency range using &ldquo / free-space&rdquo / method. Electromagnetic wave absorption potential of ceramic woven fabrics with different chemical compositions and woven types were correlated with their material properties by X-ray diffraction, scanning electron microscopy and electrical conductivity measurements. Effects of modifications and varying woven fabric arrangements in combinations on the electromagnetic wave absorption potential of the ceramic woven fabrics have been discussed. Various double layer combinations of SiC-based and alumina woven fabrics revealed a promising potential in terms of both reduced reflection and transmission resulting in more than ~95% absorption in millimeter wavelength range, which makes them powerful candidate materials for electromagnetic wave absorption applications.

The aim of the present study was to investigate the effects of different levels of Saffil alumina fiber addition, magnesium content in aluminum alloy matrix and casting temperature on the mechanical behavior, microstructure and physical properties of short fiber reinforced aluminum matrix composites. The main alloying element silicon was kept constant at 10 wt%. Magnesium contents were selected as 0.3 wt% and 1 wt%. Saffil alumina fiber preforms varied from 10 to 30 vol%. The casting temperatures were fixed at 750 &deg / C and 800 &deg / C. Micro porosity was present at the fiber-fiber interactions. Closed porosity of the composites increased when fiber vol% increased, however, variation in casting temperature and magnesium content in matrix did not have influence on porosity. Hardness of the composites was enhanced with increasing fiber vol%, magnesium content in matrix and decreasing casting temperature. Alignment of fibers within the composite had an influence on hardness / when fibers were aligned perpendicular to the surface, composites exhibited higher hardness. The highest hardness values obtained from surfaces parallel and vertical to fiber orientation were 155.6 Brinell hardness and 180.2 Brinell hardness for AlSi10Mg1 matrix 30 vol% alumina fiber reinforced composite cast at 800 &deg / C and at 750 &deg / C, respectively. 30 vol% Saffil alumina fiber reinforced AlSi10Mg0.3 matrix composite cast at 750 &deg / C showed the highest flexural strength which is 548 MPa. Critical fiber content was found as 20 vol% for all composites.

Alumina (Al2O3) is one of the most widely used engineering ceramic. It can be used in a wide range of applications like electrical/thermal insulation, wear resistance, structural refractories, cutting tools, abrasives, catalyst carriers and coatings. A traditional ceramic process has several steps (i.e. powder synthesis and processing, shape forming, drying, organic burnout and densification). Accessing powders with sizes in the range of a couple of micrometers down to several tens of nanometers is considered critical in attaining higher densities in the final ceramic bodies. Besides since significant shrinkage can be observed in the thermal treatment steps due to the excessive use of additives (e.g. binders, solvents and plasticizers) in the powder processing and forming steps, it is important to take remedies that would increase the solids loading in the initial mixtures. In addition, most of the conventional additives and solvents used in these steps are toxic and it is necessary to replace them with the environmentally benign aqueous-based alternatives. Alumoxanes could be used as a benign aqueous-based alternative to be used as a ceramic precursor or an agent. They are a group of compounds that have nano sized boehmite cores encapsulated with the organic groups used in its production steps. In this research work, alumoxane nano particles which can be used as precursors for nano-alumina were developed starting from aluminum trihydroxide. As a preconditioning step, grinding was applied to decrease the aluminum hydroxide particle size (&amp / #8804 / 60 &amp / #956 / m) to submicron sizes. This process was followed by the glycothermal ageing step, and organic derivative of boehmite was obtained. The amorphous particles thus obtained were further treated mechanochemically in a high energy ball mill with organic chemicals like acetic acid, methoxy acetic acid, stearic acid and L-lysine. After this step the observed sizes of the particles were as low as 10-100 nm. The effects of organic molecules used in each step were studied by FTIR spectroscopy and their effectiveness in exfoliation of hydroxide layers were identified with dynamic light scattering from processing solutions dispersed in aqueous medium. Moreover, in each step, structural analyses were carried out by XRD.

Friction and wear have been observed m mechanical systems when there is a relative motion between two solid bodies Friction mainly results in loss of energy and wear results in matenal loss The proper understanding of friction and wear mechanisms provides practical solutions to tribological related problems Various models are available m tribology literature to calculate function coefficient and wear rate of matenals However, expenments suggest that these models are incomplete and fortuitous as the tnbological response is system dependent The objective of present investigation is to understand the tribological lesponse of commercially puie titanium and OFHC copper pins sliding on polyciystallme alumina discs Di\ shdm% tests were conducted in air, and vacuum (1 5 x 10~2Pa) at room tempeiatuie under different experimental conditions The normal load was vaned from 15 3 N to 76 0 N, sliding speed was vaned from 0 01 ms"1 to 1 4 ms"1, and tempeiatuie was varied from 293 K to 793 K It is found that the haidness of metals do not have any effect on their tribological response The experimental obseivations indicate that tribological response of metals mainly depends up on miciostructural evolution, oxygen activity and relative shear strength of metals and ceramics Chapter 1 starts with the background and concepts of tribology A brief literature survey is given with published work in relation with the present work In Chapter 2, the experimental proceduies of the dry sliding test and compression test are given Chapter 3 explains the tribological response of titanium during shdmg against alumina Different wear mechanisms such as oxidation, deformation and adhesion were identified Deformation wear mechanism is explained using strain rate response approach Chapter 4 explains the tribological response of copper during sliding against alumina The influence of environment and microstructural evolution on its tribological behavior are studied Chaptei 5 explains the dependence of tribological response of metals on micro structural evolution, oxygen activity and relative shear strength of metals and ceramics This thesis ends with the conclusions of the present investigation

<p>Ionic conductivity of metal oxides is critical for the function of a broad range of different components, such as electrolytes in solid oxide fuel cells and alloys designed for high temperature applications. In both cases the ionic conductivity can be studied by in situ impedance spectroscopy, which is also able to reveal information on the dielectric properties of the metal oxides, and in some cases the influence of their microstructure. The focus of this thesis is on impedance spectroscopy measurements of α-alumina in the temperature range 400-1000 °C. This metal oxide has found extensive use as the protective scale on heat resistant alloys. Some unpublished work on oxygen ion conductivity of yttria-stabilized zirconia is also included.</p><p>The low electrical conductivity of α-alumina can be a source for errors and misinterpretations during impedance spectroscopy measurements. A major disturbance originates from leakage currents that appear in the experimental setup. These leakage currents are due to conduction through the gas phase around the sample, conduction on the sample surface, or poor insulation in the sample holder. It was shown that below 700 °C, conduction on the sample surface could severely distort the measurement. The magnitude of the distortions appeared to be sensitive to the type of electrodes used. The use of a so-called guard electrode was shown to effectively block the surface conduction in the measurements.</p><p>Conductivity of metal oxides is known to be dependent on their microstructure. Generally it is believed that ionic conductivity is favoured along grain boundaries and dislocations. The influence of microstructure on conductivity was studied for α-alumina in the temperature range 400-1000 °C. The conductivity of a series of highly pure and dense samples with narrow grain size distributions was measured by impedance spectroscopy. It appeared that the activation energy for conduction increased with decreasing grain size.</p><p>Results based purely on impendence spectroscopy have some inherently weaknesses. For instance no information on the nature of the charge carrier can be found. Therefore the charge transport in single crystalline α-alumina was simulated by the molecular dynamics method. The results from the simulation were then compared to results from impedance measurements on single crystalline α-alumina. From the simulation it turned out that diffusion of aluminium ions had lower activation energy than diffusion of oxygen. The activation energy of oxygen was close to the measured activation energy, and the mobility of oxygen was higher than for aluminium. Therefore the dominating charge carrier was suggested to be oxygen ions.</p>

Um einen dauerhaften Einsatz Al2O3-basierter Feuerfestwerkstoffe in Hochtemperaturanlagen zur Synthesegaserzeugung zu ermöglichen, erfolgte die Entwicklung neuer Materialien mit verbesserter Thermoschock- und Korrosionsbeständigkeit gegenüber flüssiger Kohleschlacke. In einem industrienahen Spinell-Alumina-Verbundwerkstoff lässt sich die Mikro- und Porenstruktur durch Zugabe von 6 Gew.-% eines Spinell-reichen Zements optimieren, wodurch die Infiltration und zugleich die Korrosion durch saure Braunkohleasche erheblich reduziert werden konnte. Die Zugabe von 2,5 Gew.-% TiO2 zu einer Al2O3-Gießmasse führt ebenfalls zur Verbesserung der Thermoschockbeständigkeit und verhindert während des Tiegeltests die weitere Auflösung der Al2O3-Matrix, indem sich auf dem Werkstoff durch Reaktion mit MgO der Schlacke eine dichte in situ Spinell-Schutzschicht ausbildet. So erfolgte die Entwicklung von Materialien mit hervorragenden thermomechanischen Eigenschaften und ausreichender Korrosionsbeständigkeit, welche als umweltfreundliche und kostengünstige Alternative zu den derzeit eingesetzten Cr2O3-reichen Werkstoffen angesehen werden können.