The effect of blade profile variations on the erosion of turbine blades subjected to flow containing particulates was analytically determined. To accomplish this end, the two-dimensional inviscid main flow field was determined for each blade passage. A semi-empirical model of erosion was combined with available experimental data to predict erosion on the blade surfaces. Maximum erosion was found to be at the trailing edge of the stator and rotor and at the leading edge of the rotor. The trailing edge erosion of the stator and rotor was decreased as the blade exit angle was decreased. The trailing edge erosion of the stator and rotor was also decreased when the blade leading edge radius was reduced. Reducing the degree of reaction of the turbine stage caused a change in distribution of erosion levels along the blade surface. / Master of Science

This thesis presents the results of a linear cascade experiment performed on the mean-line and near-tip sections of a low-reaction steam turbine blade and compares them to CFD of the former. The purpose of these tests was the refinement of a proprietary empirical profile loss model. A review of the literature shows that experimental data on this type of blade is not openly available. The continued efficacy of empirical loss models to low-reaction steam turbine blades requires data from experiments such as the present study. Tests covered a range of incidence from -6 to +4 and exit Mach numbers from 0.4 to 0.6. Extensive static pressure taps on the blades allowed detailed examinations of blade loading. This loading was dissimilar to steam turbine blade loading in the open literature. A traversing five-hole probe measured conditions downstream of the blade row to enable the calculation of a total pressure loss coefficient. The area-averaged total pressure loss coefficient for both profiles was near 0.08 and was not sensitive to incidence or exit Mach number over the ranges tested. / Master of Science

No description available.

Thesis (MScEng)--Stellenbosch University, 2011. / ENGLISH ABSTRACT: Turbomachines are exposed to several environmental factors which may cause failure of components. One of these factors, high cycle fatigue, is often caused by blade utter. This thesis forms part of a project of the European Seventh Framework Programme (FP7), called project Future. Project Future is doing theoretical and experimental investigation into the occurrence of utter in turbomachinery. The objective of this thesis was to evaluate the effectiveness of a gas injection system as a means of exciting vibrations on the rst stage rotor blades of a compressor. Unsteady simulations of the excitation velocity perturbations were performed in the Computational Fluid Dynamics (CFD) software, Numeca FINE/Turbo. Experimental testing on the in-house Rofanco compressor test bench, using one prototype of the 15 injector system, provided data that was used to implement boundary conditions and to verify certain aspects of the unsteady simulation results. The simulation results revealed the following: the injector bypass frequency was so dominant that the excitation frequency was hardly detectable in the majority of cases. Furthermore, several secondary frequencies were consistently present. The injector bypass frequency, as well as the secondary frequencies, occurred as a result of the convolution of Fast Fourier Transforms. While the injector bypass frequencies can theoretically be eliminated, it will not be possible to eliminate the secondary frequencies from the blade response. In conclusion, according to the CFD results, it will not be possible to excite a single excitation frequency by making use of a nite number of gas injector vibration exciters. / AFRIKAANSE OPSOMMING: Turbomasjiene word onderwerp aan verskeie omgewingsfaktore wat falings van komponente kan veroorsaak. Een van hierdie faktore, naamlik hoëfrekwensie vermoeidheid, word onder andere veroorsaak deur lem adder. Hierdie tesis is deel van 'n projek in die Sewende Europese Raamwerk Program (European Seventh Framework Programme - FP7), projek Future. Projek Future doen teoretiese en eksperimentele ondersoek na die voorkoms van lemfl adder in turbomasjienerie. Die doelwit van hierdie tesis was om die effektiwiteit van 'n gasinspuiter vibrasie-opwekkingstelsel te evalueer, deur gebruik te maak van onbestendige simulasie in die berekenings vloei-meganika sagtewarepakket, Numeca FINE/Turbo. Eksperimentele toetswerk op die plaaslike Rofanco kompressortoetsbank, met 'n prototipe van die 15 inspuiter stelsel, het inligting verskaf wat gebruik is om die inlaattoestande te spesi seer en simulasieresultate te korreleer. Die simulasieresultate het getoon dat die frekwensie waarteen 'n lem by die inspuiters verbybeweeg, so prominent is, dat dit in die meerderheid van gevalle baie meer prominent is as die opwekkingsfrekwensie. Verder was daar ook deurgaans 'n aantal sekondêre frekwensies teenwoordig. Die teenwoordigheid van die inspuiter verbybeweeg frekwensie en die sekondêre frekwensies is die resultaat van die konvolusie van Vinnige Fourier Transforme. Alhoewel dit in teorie moontlik sal wees om die inspuiter verbybeweeg frekwensie te elimineer, is dit onmoontlik om die sekondêre frekwensies uit die lem vibrasie te elimineer. Ter opsomming, volgens die berekenings vloei-meganika resultate, is dit nie moontlik om met 'n stelsel van 'n eindige aantal inspuiters, 'n enkele vibrasie frekwensie op te wek nie.

Thesis (MEng.)-- University of Stellenbosch, 1992. 140 leaves on single pages, preliminary pages i-xi and numbered pages 1-113. Includes bibliography. Digitized at 600 dpi grayscale to pdf format (OCR),using an Bizhub 250 Konica Minolta Scanner and at 300 dpi grayscale to pdf format (OCR), using a Hp Scanjet 8250 Scanner. / Thesis (MEng (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 1992 / ENGLISH ABSTRACT: The large variety of turbo-machinery blade root geometries in use in industry prompted the question if a optimum geometry could be found. An optimum blade root was defined as a root with a practical geometry which, when loaded, returns the minimum fillet stress concentration factor. A literature survey on the subject provided guidelines but very little real data to work from. An initial optimization was carried out using a formula developed by Heywood to determine loaded projection fillet stresses. The method was found to produce unsatisfactory results, prompting a photoelastic investigation. This experimental optimization was conducted in two stages. A single tang defined load stage and a single tang in-rotor stage which modeled the practical situation. The defined load stage was undertaken in three phases. The first phase was a preliminary investigation, the second phase was a parameter optimization and the third phase was a geometric optimization based on a material utilization optimization. This material optimization approach produced good results. From these experiments a practical optimum geometry was defined. A mathematical model which predicts the fillet stress concentration factor for a given root geometry is presented. The effect of expanding the single tang optimum to a three tang root was examined. / AFRIKAANSE OPSOMMING: Die groot verskeidenheid lemwortelgeometrieë wat in turbomasjiene gebruik word het die vraag na 'n optimum geometrie laat ontstaan. Vir hierdie ondersoek is 'n optimum geometrie gedefineer as 'n praktiese geometrie wat, as dit belas word, die mimimum vloeistukspanningskonsentrasiefaktor laat ontstaan. 'n Literatuur studie het riglyne aan die navorsing gegee maar het wynig spesifieke en bruikbare data opgelewer. Die eerste optimering is met die Heywood formule, wat vloeistukspannings in belaste projeksies bepaal, aangepak. Die metode het nie bevredigende resultate opgelewer nie. 'n Fotoelastiese ondersoek het die basis vir verdere optimeering gevorm. Hierdie eksperimentele optimering is in twee stappe onderneem. 'n Enkelhaak gedefineerde lasgedeelte en 'n enkelhaak in-rotor gedeelte het die praktiese situasie gemodeleer. Die gedefineerde lasgedeelte is in drie fases opgedeel. Die eerste fase was n voorlopige ondersoek. Die tweede fase was 'n parameter optimering. 'n Geometrie optimering gebasseer op 'n materiaal benuttings minimering het die derde fase uitgemaak. Die materiaal optimerings benadering het goeie resultate opgelewer. Vanuit hierdie eksperimente is 'n optimum praktiese geometrie bepaal. 'n Wiskundige model is ontwikkel, wat die vloeistukspanningskonsentrasiefaktor vir 'n gegewe wortelgeometrie voorspel. Die resultaat van 'n geometriese uitbreiding van die enkelhaaklemwortel na 'n driehaaklemwortel op die spanningsverdeling is ondersoek.

Offshore wind power production is an attractive clean energy option, but the difficulty of access can lead to expensive and rare opportunities for maintenance. Smart loads management (controls) are investigated for their potential to increase the fatigue life of damaged offshore wind turbine rotor blades. This study will consider two commonly encountered damage types for wind turbine blades, the trailing edge disbond (bond line failure) and shear web disbond, and show how 3D finite element modeling can be used to quantify the effect of operations and control strategies designed to extend the fatigue life of damaged blades. Modern wind turbine blades are advanced composite structures, and blade optimization problems can be complex with many structural design variables and a wide variety of aeroelastic design requirements. The multi-level design method is an aeroelastic structural design technique for beam-like structures in which the general design problem is divided into a 1D beam optimization and a 2D section optimization. As a demonstration of aeroelastic design, the multi-level design method is demonstrated for the internal structural design of a modern composite rotor blade. Aeroelastic design involves optimization of system geometry features as well as internal features, and this is demonstrated in the design of a flying wing aircraft. Control methods such as feedback control also have the capability alleviate aeroelastic design requirements and this is also demonstrated in the flying wing aircraft example. In the case of damaged wind turbine blades, load mitigation control strategies have the potential to mitigate the effects of damage, and allow partial operation to avoid shutdown. The load mitigation strategies will be demonstrated for a representative state-of-the-art wind turbine (126m rotor diameter). An economic incentive will be provided for the proposed operations strategies, in terms of weighing the cost and risk of implementation against the benefits of increased revenue due to operation of damaged turbines. The industry trend in wind turbine design is moving towards very large blades, causing the basic design criterion to change as aeroelastic effects become more important. An ongoing 100 m blade (205 m rotor diameter) design effort intends to investigate these design challenges. As a part of that effort, this thesis will investigate damage tolerant design strategies to ensure next-generation blades are more reliable.

A 2-D CFD / FEM model to simulate thermal stresses in a turbine blade has been set up using the software FLUENT and FIDAP. The model was validated against the data of Bohn et. al. (1995) and was used to simulate 5 test cases. The numerical model was set up for a single Mark II nozzle guide vane (NGV) and utilised the appropriate boundary conditions for the surrounding flow field. A commercially available software code, FLUENT, was used to resolve the flow field, and heat transfer to the blade. The resulting surface temperature profile was then plotted and used as the boundary conditions in FIDAP (a commercial FEM code) to resolve the temperature and stress profile in the blade. An additional solver within FLUENT essentially superimposes an additional flow field as a result of the NGV vibration in the flow field. The pressure, temperature and heat transfer coefficient distribution, from FLUENT, were compared to those from Bohn et. al. (1995). The model predicted the distributions trends correctly, with an average over-prediction for temperature, of 10 % on the suction side and 6 % on the pressure side. This was restricted to the region from leading edge to 40 % chord on both sides of the blade. The blade temperature and equivalent stress contour trends were also correctly predicted by FIDAP. The blade temperature was over-predicted by and average of 1.7 %, while the equivalent stress magnitude was under-predicted by a worst case of 43 %, but the locations of maximum stress were correctly predicted. The reason for the differences between the stresses predicted by FLUENT / FIDAP and the data given in Bohn et. al. (1995), is believed to be the results of the temperature dependence of the material properties for the blade (ASTM 310 stainless steel), used in the two studies, not being identical. The reasoning behind this argument is because the distribution trends and contour variation, predicted by the model, compared favourably with the data of Bohn et. aI., and only the equivalent stress magnitude differed significantly. This completed the validation of the FLUENT / FIDAP model. The model was used to simulate test cases where temperature (i.e. turbine inlet temperature or TIT), at the model inlet (Le. the pressure inlet boundary in FLUENT), was set up to be time varying. Four simplified cases, viz single shock, multiple shocks, simplified cycle and multiple cycles, and a complex cycle (a mission profile) were simulated. The mission profile represented typical gas turbine operational data. The simulation results showed that stress was proportional to TIT. Changes in TIT were seen at a later time in the stress curve, due to conduction through the blade. Steep TIT changes, such as the shock loads, affected stress later than gentler TIT changes - the simplified and multiple cycles. These trends were consistently seen in the complex cycle. The maximum equivalent stress was plotted against TIT to try and develop a loose law that gives maximum equivalent stress as a function of TIT. A 4th order polynomial was fitted through the maxima and minima of the maximum equivalent stress plot, which gave the maximum and minimum stress as a function of TIT. This function was used calculate the maximum and minimum and mean equivalent stress using the TIT data for the mission profile. Thus, the FLUENT I FIDAP model was successfully validated, used to simulated the test cases and a law relating the equivalent stress as a function of TIT was developed. / Thesis (M.Sc.Eng.)-University of Natal, Durban, 2002.

Thesis (M.Eng.(Mechanical and Aeronautical Engineering))--University of Pretoria, 2001. / Summaries in Afrikaans and English. Includes bibliographical references (leaves 105-109).

Highly-loaded turbomachine blades can stall under off-design conditions. In this regime, the flow can separate close to the leading edge of the blade in a periodic manner that can lead to blade vibrations, commonly referred to as stall flutter. Prior experimental studies on stall flutter have been at large Re (Re ~ 106). In the present work, motivated by applications in Unmanned Air Vehicles (UAV) and Micro Air Vehicles (MAV), we study experimentally the forces and flow fields around an oscillating blade at low Re (Re ~ 3 x 104). At these low Re, the flow even over the stationary blade can be quite different. We experimentally study the propensity of an isolated symmetric and cambered blade (with chord c) to undergo self-excited oscillations at high angles of attack and at low Reynolds numbers (Re ~ 30, 000). We force the blade, placed at large mean angle of attack, to undergo small amplitude pitch oscillations and measure the unsteady loads on the blade. From the measured loads, the direction and magnitude of energy transfer to/from the blade is calculated. Systematic measurements have been made for varying mean blade incidence angles and for different excitation amplitudes and frequencies (f). These measurements indicate that post stall there is a possibility of excitation of the blade over a range of Strouhal Numbers (St = fc/U) with the magnitude of the exciting energy varying with amplitude, frequency and mean incidence angles. In particular, the curves for the magnitude of the exciting energy against Strouhal number (St) are found to shift to higher St values as the mean angle of attack is increased. We perform the same set of experiments on two different blade shapes, namely NACA 0012 and a compressor blade profile, SC10. Both blade profiles show qualitatively similar phenomena. The flow around both the stationary and oscillating blades is studied through Particle Image Velocimetry (PIV). PIV measurements on the stationary blade show the gradual shift of the flow separation point towards the leading edge with increasing angle of attack, which occurs at these low Re. From PIV measurements on an oscillating blade near stall, we present the flow field around the blade at different phases of the blade oscillation. These show that the boundary layer separates from the leading edge forming a shear layer, which flaps with respect to the blade. As the Strouhal number is varied, the phase between the flapping shear layer and the blade appears to change. This is likely to be the reason for the observed change in the sign of the energy transfer between the flow and the blade that is responsible for stall flutter.

Lead-lag dampers are present in most rotor systems to provide the desired level of damping for all flight conditions. These dampers are critical components of the rotor system, and the performance of semi-active Coulomb-friction-based lead-lag dampers is examined for the UH-60 aircraft. The concept of adaptive damping, or “damping on demand,” is discussed for both ground resonance and forward flight. The concept of selective damping is also assessed, and shown to face many challenges. In rotorcraft flight dynamics, optimized warping twist change is a potentially enabling technology to improve overall rotorcraft performance. Research efforts in recent years have led to the application of active materials for rotorcraft blade actuation. An innovative concept is proposed wherein the typically closed section blade is cut open to create a torsionally compliant structure that acts as its own amplification device; deformation of the blade is dynamically controlled by out-of-plane warping. Full-blade warping is shown to have the potential for great design flexibility. Recent advances in rotorcraft blade design have also focused on variable-camber airfoils, particularly concepts involving “truss-core” configurations. One promising concept is the use of hexagonal chiral lattice structures in continuously deformable helicopter blades. The static behavior of passive and active chiral networks using piezoelectric actuation strategies is investigated, including under typical aerodynamic load levels. The analysis is then extended to the dynamic response of active chiral networks in unsteady aerodynamic environments.