Neste trabalho são apresentados os principais conceitos relacionados às pinturas texturizadas. Foram propostas diretrizes mínimas para especificação e recebimento de pinturas texturizadas acrílicas em substratos de argamassa para fachadas de edifícios. Para o estabelecimento das diretrizes foram evidenciadas as práticas adotadas através de estudos de casos e foi realizado um estudo experimental para desenvolvimento dos principais critérios de aceitação propostos. Considera-se que a especificação técnica é o ponto de partida para assegurar que as pinturas texturizadas acrílicas atendam o uso previsto. / In this work the main concepts related to textured coatings are presented. The minimal directives are proposed for specification and act of receiving of acrylic textured coatings in renderings for buildings frontages. For the establishment of the directives the practices adopted through studies of cases had been evidenced and an experimental study was carried through for development of the main considered accepted criteria. It is considered that the technical specification is the starting point to assure that the acrylic textured coatings take care of the foreseen use.

Filmes inorgânicos de ZrO2 e filmes híbridos orgânico-inorgânicos de ZrO2-PMMA, preparados pelo método sol-gel, foram estudados como protetores contra a corrosão de aço inoxidável em meio ácido. Os sóis foram preparados a partir de uma solução submetida à irradiação de ultra-som e contendo o alcóxito metálico correspondente como precursor, álcool como solvente e ácido acético glacial como agente quelante para modificar a reatividade do alcóxito metálico. Várias concentrações de PMMA foram adicionadas aos sóis e estes foram caracterizados através de reometria, espectroscopia na região do infravermelho (FTIR), calorimetria explanatória diferencial (DSC) visando estudar a evolução de suas características morfológicas durante o envelhecimento. Os filmes de ZrO2 e ZrO2-PMMA foram depositados, utilizando-se a técnica de imersão, sobre lâminas de aço inoxidável 316L (AISI 316L), densificados a 200&#176C e o tempo de tratamento térmico foi variado de 5 a 180 minutos. Os filmes foram caracterizados por espectroscopia de reflexão especular na região do infravermelho; a morfologia, composição e textura superficiais foram determinadas por microscopia eletrônica de varredura (MEV), dispersão de energia de raios X (EDS) e perfilometria, respectivamente. curvas de polarização potenciodinâmica a 1 mVs-1 foram usadas para estudar a eficiência dos diferentes recobrimentos na proteção do AISI 316L contra a corrosão em soluções de H2SO4 0,5 mol.L-1. Os resultados mostram que os filmes híbridos ZrO2-PMMA aumentam em média 30 vezes o tempo de vida do substrato em relação aos filmes puramente inorgânicos. / ZrO2 inorganic and ZrO2-PMMA hybrids organic-inorganic films, obtained by the sol-gel method, were studied in order to determine their properties as protective layers against corrosion of stainless steel in acid media. The sol was prepared from a sonocatalyzed solution containing the appropriate metal alkoxide as precursor, alcohol as solvent, and glacial acid acetic as chelant agent to modify the reactivity of the metal alkoxide and PMMA was added into these sols. Reology, infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) were employed to determine the evolution of structural changes during aging time. The ZrO2 and ZrO2-PMMA films were deposited on stainless steel by dip-coating technique and heat treated at 200&#176C at times of heating ranging from 5 to 180 minutes. The films were characterized by FTIR reflection spectroscopy, scanning electronic microscopy, X-ray dispersive energy and profilometry to determine the surface morphology, composition and texture, respectively. Potentiodynamic polarization curves (PPC) at 1 mVs-1 were used to study the efficiency on the protection of AISI 316L against corrosion in H2SO4 0,5 mol.L-1, showing that ZrO2-PMMA increase in a factor up 30 the life time of substrate.

The aim of this project was to investigate the potential of fused-slurry coatings for improving the oxidation resistance of wrought alloys. Slurry-aluminised coatings were deposited on Alloy 800H (Fe-33Ni-20Cr), Alloy HCM12A (Fe-12Cr-2W), Alloy 214 (Ni-16Cr-4Al-3Fe), Fe-27Cr-4Al and Fe-14Cr-4Al alloys. The slurry contained a cellulose-based binder in an aqueous carrier and spherical aluminium powder, with a particle size below 20 microns. The slurries were applied with a paint-brush, dried in air and heat treated in either hydrogen or argon at temperatures between 700 and 1150C. The slurries were characterised by thermogravimetry, differential scanning calorimetry and viscometry. The coatings were characterised by optical microscopy, scanning electron microscopy, energy-dispersive X-ray analysis, X-ray diffraction and Vickers hardness measurements. The oxidation resistance of selected slurry-coated specimens was assessed in air at 1000 and 1100C in tests lasting up to 1000 hours.Slurry-aluminising was found to be a simple, effective way of forming protective coatings that were similar in composition and microstructure to chemical vapour deposits. However, it was difficult to control the amount of slurry applied to the substrate and produce coatings of uniform thickness.The coatings on Alloy HCM12A and the Fe-Cr-Al alloys contained cracks in the brittle FeAl phase due to tensile stresses arising from differences in the thermal expansion coefficients of the substrates and the coatings. Rapid interdiffusion between the coatings and the ferritic substrates resulted in the appearance of Kirkendall voids.Coatings on Alloy 214 required a two-stage heat treatment to convert the brittle δ-Ni2Al3 to β-NiAl. Cracking along the coating/substrate interface was prevented by limiting the coating thickness to a maximum of 250 microns. During oxidation at 1100C, the β-NiAl was converted to γ'-Ni3Al. After 1000 h, the centre of the coating consisted chiefly of γ'-Ni3Al and bands of austenite (γ-Ni) were present at the inner and outer edges of the coating. The aluminium content at the coated surface was higher than the original aluminium content of the alloy, the protective alumina scale was improved and the oxidation life of the substrate was extended. An additional life of 1250 h at 1100C is estimated from a slurry coating before the aluminium content returns to that of the original alloy (4%), providing a potential improvement in oxidation resistance.Microstructural changes such as grain growth, sensitisation and formation of aluminium nitride particles near the coating/substrate interface, were detected in the alloy substrates after forming the slurry coatings. However, these microstructural changes did not detract from the good performance of the coatings during oxidation tests at 1100C.The work in this study has demonstrated a low-cost method of coating high-temperature alloys providing coatings with microstructures, densities and modes of degradation similar to those obtained by other coating methods. The coatings are potentially applicable to a wide range of high-temperature substrates.

To increase of bearing steels properties are research and development of surface modifications well above dedicated, in present. Basic requirements to the surface modifications are high wear resistance and good temperature resistance (origin by friction). Surface modifications can not negatively influence properties of bearing steels as a substrate. One of the possibilities can be used surface modifications used for high temperature applications. These are based on saturation of substrate surface layer by Al (and Si) elements. This work deals with preparing of Al and Al-Si diffusion layers from slurries on 100Cr6 bearing steel surface and study of elements interaction between coating and bearing steel as a substrate during proceeding of protective layers at high temperatures. To elements interaction study light microscopy, scanning electron microscopy equipped by energy dispersive microanalyses, glow discharge optical emission spectrometry and microhardness measurement methods were used. To the evaluation of layer thickness image analyses was used.

A commercial epoxy was modified by adding fluorinated poly (aryl ether ketone) and in turn metal micro powders (Ni, Al, Zn, and Ag) and coated on mild steel. Two curing agents were used; triethylenetetramine (curing temperatures: 30 oC and 70 oC) and hexamethylenediamine (curing temperature: 80 oC). Variation in tribological properties (dynamic friction and wear) and surface energies with varying metal powders and curing agents was evaluated. When cured at 30 oC, friction and wear decreased significantly due to phase separation reaction being favored but increased when cured at 70 oC and 80 oC due to cross linking reaction being favored. There was a significant decrease in surface energies with the addition of modifiers.

Zinc-nickel ?-phase silicate and copper-nickel silicate corrosion resistant coatings have been prepared via electrochemical methods to improve currently available corrosion resistant materials in the oil and gas industry. A layered silicate, montmorillonite, has been incorporated into the coatings for increased corrosion protection. For the zinc nickel silicate coatings, optimal plating conditions were determined to be a working pH range of 9.3 -9.5 with a borate based electrolyte solution, resulting in more uniform deposits and better corrosion protection of the basis metal as compared to acidic conditions. Quality, strongly adhering deposits were obtained quickly with strong, even overall coverage of the metal substrate. The corrosion current of the zinc-nickel-silicate coating is Icorr = 3.33E-6 for a borate based bath as compared to a zinc-nickel bath without silicate incorporation (Icorr = 3.52E-5). Step potential and direct potential methods were examined, showing a morphological advantage to step potential deposition. The effect of borate addition was examined in relation to zinc, nickel and zinc-nickel alloy deposition. Borate was found to affect the onset of hydrogen evolution and was examined for absorption onto the electrode surface. For copper-nickel silicate coatings, optimal conditions were determined to be a citrate based electrolytic bath, with pH = 6. The solutions were stable over time and strong adhering, compact particle deposits were obtained. The corrosion current of the copper-nickel-silicate coatings is Icorr = 3.86E-6 (copper-nickel coatings without silicate, Icorr = 1.78E-4). The large decrease in the corrosion current as the silicate is incorporated into the coating demonstrates the increase in corrosion resistance of the coatings with the incorporation of silicates.

Polymeric coatings are being used in a growing number of applications, contributing to protection against weather conditions and localized corrosion, reducing the friction and erosion wear on the substrate. In this study, various polypropylene (PP) coatings were applied onto steel substrates by compression molding. Chemical modification of PP has been performed to increase its adhesion to metallic surfaces by grafting of maleic anhydride (MAH) onto PP in the presence of dicumyl peroxide (DCP). Influence of different concentrations of MAH and DCP on the properties of resulting materials have been examined. The coated steel samples are characterized by scanning electron microscopy (SEM), shear adhesion testing, FTIR and tribometry. The coatings with 3 wt. % MAH have shown the maximum adhesion strength due to maximum amount of grafting. The wear rates increased with increasing the amount of MAH due to simultaneous increase in un-reacted MAH.

We investigate some of the mechanical design factors of wafers and the effect on strength. Thin, solid, pre-stressed films are proposed as a means to improve the bulk mechanical properties of a wafer. Three-point bending was used to evaluate the laser scribe density and chemical processing effect on wafer strength. Drop and strike tests were employed to investigate the edge bevel profile effect on the mechanical properties of the wafer. To characterize the effect of thin films on strength, one-micron ceramic films were deposited on wafers using PECVD. Coated samples were prepared by cleaving and were tested using four-point bending. Film adhesion was characterized by notched four-point bending. RBS and FTIR were used to obtain film chemistry, and nanoindentation was used to investigate thin film mechanical properties. A stress measurement gauge characterized residual film stress. Mechanical properties of the wafers correlated to the residual stress in the film.

Marine biofouling has troubled mankind, both environmentally and economically, since they set sail, resulting in many undesired consequences such as increased drag, reduced maneuverability, increased fuel consumption and greenhouse gas emissions, and heightened maintenance costs. This problem is highly complex as it involves more than 4000 marine organisms with varying modes of adhesion and surface preferences as well as many aquatic environments. The common state-of-the-art approaches to contend with marine biofouling on the submerged surfaces of ships in seawater has antifouling (AF) and fouling-release (FR) surfaces. As AF coating systems utilize biocides which are often toxic to the environment to prevent settlement of biofoulants, the endeavors have been shifted towards non-toxic FR marine system. Many FR systems take advantage of low surface energy and modulus polydimethylsiloxane (PDMS) on their surface, while the recent attempts explored the simultaneous effect of PDMS and hydrophilic moieties (i.e. polyethylene glycol (PEG) or zwitterionic polymers) on an FR surface, known as amphiphilic surfaces. Thus, the work in this dissertation focused on attaining amphiphilic surfaces with desirable FR performance. The studies in this dissertation were investigated to deliver two goals: 1) Enhancing the (FR) fouling-release performance of previously developed coating systems; 2) Introducing novel fouling-release marine coatings with set criteria. To address the former, a series of amphiphilic additives containing PDMS and hydrophilic polymers (zwitterionic-based or PEG) were prepared in chapters two-five. These additives were incorporated in several previously developed FR coating systems in order to modify their surfaces and enhance their FR performance. To address the latter, two amphiphilic marine coating systems were explored for accessing durable, non-toxic, and effective FR surfaces using epoxy-amine crosslinking chemistry. Overall, the studies in this dissertation not only demonstrated viable FR surfaces with desirable performance against several representative marine organisms such as N. incerta, U. linza, C. lytica, barnacles, and mussels but also contributed a deeper understanding about the effect of amphiphilicity concentration/balance on surface and FR properties.

Novel electrodeposition strategies have been developed for the fabrication of thick adherent zirconia ceramic and composite coatings for biomedical applications. The new method is based on the electrophoretic deposition (EPD) of polyelectrolyte additives combined with the cathodic precipitation of zirconia. The method enables the room- temperature electrosynthesis of crystalline zirconia nanoparticles in the polymer matrix. Adherent crack-free coatings up to several microns thick were obtained. The deposits were studied by thermogravimetric and differential thermal analysis, X-ray diffraction analysis, scanning and transmission electron microscopy, and atomic force microscopy. Obtained results pave the way for electrodeposition of other ceramic-polymer composites. Novel advanced nanocomposite coatings based on bioceramic hydroxyapatite (HA) have been developed for the surface modification of orthopaedic and dental implant metals. HA nanoparticles prepared by a chemical precipitation method were used for the fabrication of novel HA-chitosan nanocomposite coatings. The use of chitosan enables room-temperature fabrication of the composite coatings. The problems related to the sintering of HA can be avoided. A new electrodeposition strategy, based on the EPD of HA nanoparticles and electrochemical deposition of chitosan macromolecules, has been developed. The method enabled the formation of dense, adherent and uniform coatings of various thicknesses in the range of up to 60μm. Bioactive composite coatings containing 40.9-89.8 wt% HA were obtained. The deposit composition and microstructure can be tailored by varying the chitosan and HA concentrations in the deposition bath. A mathematical model describing the formation of the HA-chitosan composite deposit has been developed. X-ray studies revealed preferred orientation of HA nanoparticles in the nanocomposites. Obtained coatings provide corrosion protection of the substrates and can be utilized for the fabrication of advanced biomedical implants. For further functionalization of the HA-chitosan composite coating, Ag and CaSi03 have been incorporated into the coating. Novel HA-Ag-chitosan and HA-CaSiO3-chitosan nanocomposite coatings have been deposited as monolayers, laminates, and coatings of graded composition. The obtained results can be used for the development of biocompatible antimicrobial coatings with controlled Ag+ release rate, and nanocomposite coatings with enhanced bioactivity. / Thesis / Doctor of Philosophy (PhD)