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Bio-Inspired Self-Flowing Wood TreatmentWang, Xuan 07 1900 (has links)
Wood chemical treatment is an important process in the wood industry, in that such treatment alters the properties of wood so that a variety of wood-based products can be fabricated with enhanced performance. However, wood's complex composition and structure make it difficult to achieve consistent and controllable treatment. An innovative self-flowing process presented for the chemical treatment of wood is inspired by liquid transportation in trees. Effectiveness of the self-flowing process is evaluated and compared to conventional immersion and vacuum wood treatment methods. The self-flowing process allows a more uniform wood treatment compared to that from the immersion and vacuum pressure methods. Lignin content after self-flowing delignification is below 5% with a standard deviation of 0.7, compared to ~20% with a standard deviation of 8 for both immersion and vacuum pressure methods. The self-flowing process allows 100% chemical impregnation depth for the preservation treatment. A mathematical model was developed to simulate the self-flowing process. This model can accurately predict the treatment time required for achieving desired results under various conditions, including temperature, wood density, and liquid properties. This work demonstrates that the self-flowing treatment is a highly efficient, cost-effective, and reliable method in wood preservation and modification industries.
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Estudo do efeito da presença de espécies derivadas do àcido bórico durante pré-tratamento alcalino na sacarificação de palha de soja / Study of the effect of the presence of species derived from boric acid during alkaline pretreatment in the saccharification of soybean strawRocha, Alexander Paulo da 15 March 2019 (has links)
Dentre as etapas de produção do etanol de segunda geração tem-se no pré-tratamento da biomassa um dos pontos cruciais, uma vez que a eficiência deste processo está diretamente ligada à maior produção de monossacarídeos fermentáveis após hidrólise e consequentemente maior produtividade de etanol. Dentro deste contexto, no presente trabalho estudou-se o efeito da presença de espécies químicas derivadas do ácido bórico durante pré-tratamento alcalino de palha de soja (matéria-prima abundante no Brasil e ainda inexplorada), visando uma solubilização mais seletiva da lignina em condições brandas, onde a recuperação de carboidratos possa ser superior. Numa primeira etapa estudou-se através de metodologia de superfície de resposta (planejamento composto central) o efeito da concentração inicial de ácido bórico (0,06 a 0,49 mol/l), pH (9,27 a 13,00) e tempo de pré-tratamento (80 min a 280 min) na porcentagem de solubilização da biomassa e recuperação de carboidratos (glicose e xilose) após hidrólise enzimática - experimentos foram conduzidos em temperatura de refluxo. Os resultados mostraram que o tempo não tem efeito significativo dentro do intervalo estudado, e que as superfícies de resposta da porcentagem de solubilização e recuperação de monossacarídeos possuem comportamentos distintos. A máxima recuperação de monossacarídeos pode ser obtida teoricamente utilizando-se 0,33 mol/l de ácido bórico com tendência crescente da resposta conforme se aumenta o pH do meio, enquanto a porcentagem de solubilização indica um crescimento contínuo conforme se aumentam concomitantemente a concentração de ácido bórico e pH. Na melhor condição testada foram obtidos rendimentos de monossacarídeos superiores em 181,2% (glicose) e 507,8% (xilose) com relação à biomassa não tratada. Numa segunda etapa estudou-se comparativamente o pré-tratamento em três valores de pH diferentes (9,27, 11,10 e 13,00) na presença (0,28 mol/l) e ausência de ácido bórico inicial, constatando-se que em todas as condições onde existiam espécies derivadas do ácido bórico (comparadas para um mesmo pH) foram obtidos maiores valores de recuperação de monossacarídeos. Resultados obtidos pelas técnicas de FTIR, TG/DTG, MEV e DRX comprovaram a maior deslignificação em condições onde se tinha ácido bórico inicial presente. Pode-se concluir que a presença de espécies químicas derivadas do ácido bórico (pKa aproximadamente 9,27) em meio alcalino promovem uma maior deslignificação do material lignocelulósico, e que tal comportamento se deve provavelmente à complexação de íons borato (principal íon presente em soluções alcalinas) aos grupos fenólicos da lignina, promovendo desta forma uma maior solubilização e/ou impedindo que fragmentos obtidos da degradação desta se repolimerizem e se depositem novamente sobre a biomassa. / Among the second-generation ethanol production stages, one of the crucial points is the biomass pretreatment since its efficiency is directly linked to the higher production of fermentable monosaccharides after hydrolysis and consequently higher ethanol productivity. In this context, the effect of the presence of boric acid-based chemical species during alkaline pretreatment of soybean straw (a raw material abundant in Brazil and still unexplored) was studied, aiming at a more selective solubilization of lignin in soft conditions, where cellulose and hemicellulose recoveries may be higher. In a first step, the effects of the initial concentration of boric acid (0,06 to 0,49 mol / l), pH (9,27 to 13,00) and pretreatment time (80 min to 280 min) were studied through response surface methodology (central composite design) considering as responses the percentage of biomass solubilization and recovery of monosaccharides (glucose and xylose) after enzymatic hydrolysis - pretreatment experiments were conducted at reflux temperature. The results showed that the time has no significant effect within the range studied, and that the response surfaces of the solubilization and recovery percentage of monosaccharides have different behaviors. The maximum recovery of monosaccharides can be theoretically obtained using 0.33 mol/l of boric acid with increasing tendency as the pH of the medium is increased, while the percentage of solubilization indicates a continuous growth as the boric acid concentration and pH concomitantly increases. In the best tested condition, yields of monosaccharides with 181.2% (glucose) and 507.8% (xylose) were obtained in relation to the crude biomass. In a second step, the pretreatment was studied in three different pH values (9,27, 11,10 and 13,00) in the presence (0,28 mol / l) and absence of boric acid, being verified that in all conditions where boric acid had been added (compared to the same pH) there was a greater recovery of monosaccharides. Results obtained by FTIR, TG / DTG, SEM and XRD showed higher delignification under conditions where boric acid was present. It can be concluded that the presence of boric acid-derived chemical species (pKa approximately 9,27) in alkaline media promotes a greater delignification of the lignocellulosic material, and that this behavior is probably due to the complexation of borate ions (main ion present in alkaline solutions) to the phenolic groups of the lignin, promoting in this way a greater solubilization and / or preventing fragments of this one from being repolymerized and deposited again on the biomass.
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Estudo de alternativas de pré-tratamento e hidrólise do bagaço e palha de cana-de-açúcar para obtenção de etanol a partir de celulose / Alternatives study of pretreatment and hydrolysis of sugar cane bagasse and straw for cellulosic ethanolOliveira, Luís Ricardo Martins 05 March 2012 (has links)
Após as crises de petróleo ocorridas no século passado, vários países buscaram o desenvolvimento de novos combustíveis a fim de reduzir a dependência deste recurso natural. O Brasil foi um deles e criou o Programa Nacional do Álcool (Pró-Álcool) para incentivar a produção de etanol. Hoje, mais de 80% da frota nacional de veículos rodam ou somente com etanol ou com a mistura de gasolina e etanol. Para atender a crescente demanda de etanol, sem competir com áreas cultiváveis voltadas para produção de alimentos, fontes de materiais lignocelulósicos podem ser utilizadas com o intuito de se aproveitar a fração celulósica para obtenção de açúcar fermentável. Neste trabalho propôs-se avaliar o efeito de tecnologias de pré-tratamento dos subprodutos sucroalcooleiros (bagaço e palha de cana), seguida ou não de uma etapa de deslignificação, sobre a conversão enzimática da celulose de cada biomassa vegetal. Os materiais lignocelulósicos foram pré-tratados por explosão a vapor (bagaço), impregnação a vapor (palha) e por ultrassom (bagaço e palha). A etapa de pré-tratamento por explosão a vapor foi realizada no reator industrial de 5 m3 sob a condição de 200°C por 7min, das Usinas de Açúcar, Álcool e Biodiesel Vale do Rosário. A etapa de pré-tratamento por impregnação de vapor foi realizada em reator de 20 L sob as condições de 180, 185, 190, 195 °C por 10 min e 190°C por 15 min. Já a etapa de pré-tratamento por ultrassom foi realizada em banho de ultrassom a 55°C por 40 min e radiação de 40 kHz/120W. Os materiais pré-tratados foram deslignificados sob a condição de NaOH 1% (m/v), 100°C por 1h, variando somente o tamanho reator em função da quantidade de biomassa disponível. Para o bagaço explodido a vapor, a deslignificação organosolv também foi testada, variando as condições numa matriz de planejamento L18 de Taguchi. Os ensaios de hidrólise enzimática foram realizados empregando Celluclast 1.5L (15 FPU/g de amostra) e ?-Glucosidase (10 UI/g de amostra). Das três técnicas de pré-tratamento avaliadas (explosão a vapor, impregnação a vapor e ultrassom), somente os métodos baseados em vapor foram eficientes na desagregação dos constituintes dos subprodutos sucroalcooleiros. Esses métodos foram capazes de remover grande parte da hemicelulose (acima de 70%) e uma parte da lignina (<40%), elevando a digestibilidade da celulose pelas enzimas celulolíticas (conversão de 66 a 68%). O método de pré-tratamento com ultrassom provocou o aumento da recalcitrância dos materiais lignocelulósicos tanto para o agente deslignificante (soda cáustica) como para as celulases, sendo, portanto, um método não indicado, dentro da faixa das condições avaliadas, para um processo de conversão dos subprodutos sucroalcooleiros em açúcares fermentáveis. A etapa de deslignificação com soda cáustica foi essencial para elevar a digestibilidade dos materiais lignocelulósicos pré-tratados por explosão a vapor ou com ultrassom. Entretanto, para a palha pré-tratada hidrotermicamente, a etapa de extração alcalina não promoveu um efeito positivo sobre a conversão enzimática de celulose. De forma geral, observou-se que o bagaço de cana apresenta um potencial ligeiramente maior para conversão em açúcares fermentáveis em comparação com a palha de cana. / After the oil crises occurred in the last century, many countries have been to develop new fuels to reduce dependence on this natural resource. Brazil was one of them and created the National Alcohol Program (Pro-álcool) to promote the production of ethanol. Today, more than 80% of the national vehicles run on ethanol or with a mixture of gasoline and ethanol. To supply the growing demand for ethanol, without it to affect the food production farmland, sources of lignocellulosic materials can be used in order to take advantage of the cellulosic fraction for production of fermentable sugar. This work had objective to evaluate the effect of pretreatment technologies of sugarcane byproducts (bagasse and straw), followed or not by a stage of delignification, on the cellulose enzymatic conversion of each biomass. The lignocellulosic materials were pretreated by steam explosion (bagasse), vapor impregnation (straw) and ultrasound (bagasse and straw). The steam explosion pretreatment was carried out in 5 m3 industrial reactor under the condition of 200 °C for 7 min, from Usinas de Açúcar, Álcool e Biodiesel Vale do Rosário. The steam impregnation pretreatment was carried out in 20 L reactor under conditions of 180, 185, 190, 195 °C for 10 min and 190 °C for 15 min. The ultrasound pretreatment was performed in the ultrasonic bath at 55 °C for 40 min and 40 kHz/120W radiation. The pretreated materials were deslignified on condition of 1% (w/v) NaOH, 100 °C for 1 h, using different sizes of reactors due to amount of biomass available. For the steam exploded bagasse, one stage of organosolv delignification was also tested varying the conditions in a L18 Taguchi matrix. The enzymatic hydrolysis tests were performed using Celluclast 1.5L (15 FPU/g of material) and ?-Glucosidase (10 IU/g of material). From three pretreatment techniques evaluated (steam explosion, steam impregnation and ultrasonic), only the vapor-based methods were efficient in the breakdown of the constituents of sugarcane byproducts. These methods were able to remove most of the hemicellulose (above 70%) and a part of the lignin (<40%), increasing the cellulose digestibility by cellulolytic enzymes (conversion 66-68%). The ultrasound pretreatment increases the recalcitrance of lignocellulosic materials both for the caustic soda and for cellulases. Therefore, this pretreatment method is not indicated, within the conditions range assessed, for a conversion process of sugarcane byproducts to fermentable sugars. The delignification stage with caustic soda was essential to increase the digestibility of lignocellulosic materials pretreated by steam explosion or ultrasound. However, for the straw pretreated hydrothermically, the alkaline extraction did not cause a positive effect on the enzymatic conversion of cellulose. Overall, it was observed that sugarcane bagasse has a slightly higher potential for conversion to fermentable sugars in relation to sugarcane straw.
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Evaluation of the physico-chemical mechanisms by which residual cooking liquor retards kraft delignificationFrazier, Jeffrey A. 03 1900 (has links)
No description available.
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Quantitative determination of quinone chromophore changes during ECF bleaching of kraft pulpZawadzki, Michael A. 08 1900 (has links)
No description available.
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Mass Transfer And Kinetics In Oxygen DelignificationDogan, Ismail 01 November 2004 (has links) (PDF)
In this study, the kinetic analysis of oxygen delignification of Turkish southern hardwood Kraft pulp was carried out. Kraft pulp was obtained from Mopak Dalaman pulp and paper mill. The kinetic rate data were collected in a 1 L high pressure batch reactor. The delignification experiments were carried out under a wide range of industrially significant conditions of temperature (90, 100 and 110 oC), alkali charge (1, 3, 5% on oven dry pulp), and oxygen partial pressure (0.5, 3.5, 6.5 bar).
In order to achieve this objective, the study is separated into different stages. In the first stage of the work, the mass transfer effects were examined for different pulp consistencies. It was seen that the inter-fiber mass transfer resistances become negligible at the consistencies below 1%. Therefore, the experiments were performed at 0.5% consistency. In the following stage, the kinetics of oxygen delignification was studied and the governing rate equations were derived. Then, the kinetics of the carbohydrate degradation was analyzed in order to determine the extent of delignification without the reduction in the pulp strength. The delignification and the carbohydrate degredation rate during oxygen delignification increase with increasing in alkali concentration, oxygen partial pressure and temperature. However, the most effective parameters are the alkali concentration and temperature. The dimensionless terms for Kappa number, intrinsic viscosity and reaction time were used in order to generalize the results and to make them independent of the initial Kappa number, the intrinsic viscosity, experimental conditions and pulping conditions prior to oxygen delignification. These dimensionless parameters were fitted to nonlinear equations from which the control of the oxygen delignification towers can be done with a simple equation. The same approach was also used for the reported studies in the literature which allowed the comparison with the results of this study.
In the final stage of the study, the simulation of the oxygen delignification unit preceding the CEHDED bleach plant is performed, in order to see the effect of oxygen delignification on the amount of total wastes coming out from the bleach plant. When an oxygen delignification unit is added to the existing CEHDED bleach plant, the amount of pollutants are decreased by 17.96% with output brightness of 92.95. When the overall process parameter optimization of the CEHDED bleach plant is done with oxygen delignification unit, the total amount of dissolved solids coming out from the six washers are decreased by 25.97% with output brightness of 89.5.
In order to reduce the pollution load and chemical consumption in Mopak Dalaman pulp and paper mill, management has decided to install an oxygen delignification unit to the plant. Therefore, the rate equations obtained from this study can form a basis for the design and optimization of oxygen reactor in the mill.
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Estudo de alternativas de pré-tratamento e hidrólise do bagaço e palha de cana-de-açúcar para obtenção de etanol a partir de celulose / Alternatives study of pretreatment and hydrolysis of sugar cane bagasse and straw for cellulosic ethanolLuís Ricardo Martins Oliveira 05 March 2012 (has links)
Após as crises de petróleo ocorridas no século passado, vários países buscaram o desenvolvimento de novos combustíveis a fim de reduzir a dependência deste recurso natural. O Brasil foi um deles e criou o Programa Nacional do Álcool (Pró-Álcool) para incentivar a produção de etanol. Hoje, mais de 80% da frota nacional de veículos rodam ou somente com etanol ou com a mistura de gasolina e etanol. Para atender a crescente demanda de etanol, sem competir com áreas cultiváveis voltadas para produção de alimentos, fontes de materiais lignocelulósicos podem ser utilizadas com o intuito de se aproveitar a fração celulósica para obtenção de açúcar fermentável. Neste trabalho propôs-se avaliar o efeito de tecnologias de pré-tratamento dos subprodutos sucroalcooleiros (bagaço e palha de cana), seguida ou não de uma etapa de deslignificação, sobre a conversão enzimática da celulose de cada biomassa vegetal. Os materiais lignocelulósicos foram pré-tratados por explosão a vapor (bagaço), impregnação a vapor (palha) e por ultrassom (bagaço e palha). A etapa de pré-tratamento por explosão a vapor foi realizada no reator industrial de 5 m3 sob a condição de 200°C por 7min, das Usinas de Açúcar, Álcool e Biodiesel Vale do Rosário. A etapa de pré-tratamento por impregnação de vapor foi realizada em reator de 20 L sob as condições de 180, 185, 190, 195 °C por 10 min e 190°C por 15 min. Já a etapa de pré-tratamento por ultrassom foi realizada em banho de ultrassom a 55°C por 40 min e radiação de 40 kHz/120W. Os materiais pré-tratados foram deslignificados sob a condição de NaOH 1% (m/v), 100°C por 1h, variando somente o tamanho reator em função da quantidade de biomassa disponível. Para o bagaço explodido a vapor, a deslignificação organosolv também foi testada, variando as condições numa matriz de planejamento L18 de Taguchi. Os ensaios de hidrólise enzimática foram realizados empregando Celluclast 1.5L (15 FPU/g de amostra) e ?-Glucosidase (10 UI/g de amostra). Das três técnicas de pré-tratamento avaliadas (explosão a vapor, impregnação a vapor e ultrassom), somente os métodos baseados em vapor foram eficientes na desagregação dos constituintes dos subprodutos sucroalcooleiros. Esses métodos foram capazes de remover grande parte da hemicelulose (acima de 70%) e uma parte da lignina (<40%), elevando a digestibilidade da celulose pelas enzimas celulolíticas (conversão de 66 a 68%). O método de pré-tratamento com ultrassom provocou o aumento da recalcitrância dos materiais lignocelulósicos tanto para o agente deslignificante (soda cáustica) como para as celulases, sendo, portanto, um método não indicado, dentro da faixa das condições avaliadas, para um processo de conversão dos subprodutos sucroalcooleiros em açúcares fermentáveis. A etapa de deslignificação com soda cáustica foi essencial para elevar a digestibilidade dos materiais lignocelulósicos pré-tratados por explosão a vapor ou com ultrassom. Entretanto, para a palha pré-tratada hidrotermicamente, a etapa de extração alcalina não promoveu um efeito positivo sobre a conversão enzimática de celulose. De forma geral, observou-se que o bagaço de cana apresenta um potencial ligeiramente maior para conversão em açúcares fermentáveis em comparação com a palha de cana. / After the oil crises occurred in the last century, many countries have been to develop new fuels to reduce dependence on this natural resource. Brazil was one of them and created the National Alcohol Program (Pro-álcool) to promote the production of ethanol. Today, more than 80% of the national vehicles run on ethanol or with a mixture of gasoline and ethanol. To supply the growing demand for ethanol, without it to affect the food production farmland, sources of lignocellulosic materials can be used in order to take advantage of the cellulosic fraction for production of fermentable sugar. This work had objective to evaluate the effect of pretreatment technologies of sugarcane byproducts (bagasse and straw), followed or not by a stage of delignification, on the cellulose enzymatic conversion of each biomass. The lignocellulosic materials were pretreated by steam explosion (bagasse), vapor impregnation (straw) and ultrasound (bagasse and straw). The steam explosion pretreatment was carried out in 5 m3 industrial reactor under the condition of 200 °C for 7 min, from Usinas de Açúcar, Álcool e Biodiesel Vale do Rosário. The steam impregnation pretreatment was carried out in 20 L reactor under conditions of 180, 185, 190, 195 °C for 10 min and 190 °C for 15 min. The ultrasound pretreatment was performed in the ultrasonic bath at 55 °C for 40 min and 40 kHz/120W radiation. The pretreated materials were deslignified on condition of 1% (w/v) NaOH, 100 °C for 1 h, using different sizes of reactors due to amount of biomass available. For the steam exploded bagasse, one stage of organosolv delignification was also tested varying the conditions in a L18 Taguchi matrix. The enzymatic hydrolysis tests were performed using Celluclast 1.5L (15 FPU/g of material) and ?-Glucosidase (10 IU/g of material). From three pretreatment techniques evaluated (steam explosion, steam impregnation and ultrasonic), only the vapor-based methods were efficient in the breakdown of the constituents of sugarcane byproducts. These methods were able to remove most of the hemicellulose (above 70%) and a part of the lignin (<40%), increasing the cellulose digestibility by cellulolytic enzymes (conversion 66-68%). The ultrasound pretreatment increases the recalcitrance of lignocellulosic materials both for the caustic soda and for cellulases. Therefore, this pretreatment method is not indicated, within the conditions range assessed, for a conversion process of sugarcane byproducts to fermentable sugars. The delignification stage with caustic soda was essential to increase the digestibility of lignocellulosic materials pretreated by steam explosion or ultrasound. However, for the straw pretreated hydrothermically, the alkaline extraction did not cause a positive effect on the enzymatic conversion of cellulose. Overall, it was observed that sugarcane bagasse has a slightly higher potential for conversion to fermentable sugars in relation to sugarcane straw.
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Délignification du bois de châtaignier par une approche de chimie verte : Mise en œuvre et impacts sur la structure et le potentiel anti-radicalaire des phyto-polysaccharides extraits / Delignification of chestnut wood by a green chemistry approach : Implementation and impacts on the strucutre and anti-ridicalizing potential of extracted phyto-polysaccharidesRenault, Emmanuel 15 December 2014 (has links)
Le fractionnement du bois est un processus faisant appel à des méthodes encore non éco-compatibles. L’étape-clé de ce fractionnement est la délignification, qui utilise des composés chlorés, donc nocifs. Ainsi, des procédés originaux de délignification des sciures de bois de châtaignier ont été développés, utilisant des catalyseurs de type phtalocyanine et porphyrine. Ceux-ci, en milieu oxydant,permettent d’oxyder la lignine et donc de la détruire. Cette délignification a été caractérisée par différentes techniques, notamment par spectroscopie FT-IR et UV-Visible et par la mesure du nombre Kappa. Les résultats se sont révélés globalement décevants mais nous avons tout de même souhaité extraire les 4-O-Méthylglucuronoxylanes (MGX), les hémicelluloses majoritaires du châtaignier, à partir de sciures délignifiées par le système phtalocyanine/H2O2. Ceux-ci ont été extraits par simple traitement à l’eau chaude, ce qui a permis d’obtenir un MGX original porteur de résidu phénolique prouvant la délignification incomplète des sciures. Ces résidus phénoliques confèrent aux MGX un pouvoir antioxydant intéressant mesuré face au radical stable 2,2-diphényl-1-picrylhydrazyl (DPPH) par Résonance Paramagnétique Electronique (RPE) dont la CI50 a été mesuré à 225μg.mL-1, qui, comparé à des références, peut se placer comme un alternatif crédible en tant qu’antioxydant dans l’industrie alimentaire ou cosmétique. Nous avons enfin caractérisé plus précisément un fragment du polysaccharide afin de remonter à sa structure native dans le bois. / Fractionation of wood, essential for the development of its molecular constituents, generally includes non eco-friendly steps. The key-step of the fractionation, the delignification, is generally based on the implementation of aggressive conditions, using harmful reagents, particularly chlorinated. In this work, we developed a new method of delignification of sawdust chestnut, emblematic species of the Limousin region, using phthalocyanine or porphyrin as a catalyst and hydrogen peroxide as the oxidant. Lignin degradation was characterized by various techniques, including FT-IR spectroscopy, UV-visible absorption and by measuring the kappa number. Then we showed that the use of phthalocyanine, less effective that porphyrins in terms of degradation mass yields of lignocellulosic material are however more selective to lignin oxydation. It was then possible, from residues only partially delignified, to extract by a simple hot water a hemicellulose with a similar structure to the 4-O-M¨¦thylglucuronoxylans classically extracted from hardwood. This polysaccharide is characterized by the presence of phenolic residues providing it an interesting antioxidant activity, measured against the radical 2,2-diphenyl-1-picrylhydrazyl (DPPH) by Electron Paramagnetic Resonance (EPR) and its IC50 is estimated at 225¦Ìg. mL-1. This value, compared to reference products such as vitamin E, allows to classify this compound among good candidates for development as a natural preservative for food or cosmetic industries.
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The Effect of Calcium on Delignification in Kraft Cooking of Eucalyptus / Kalciums inverkan på delignifieringen i sulfatkok av EucalyptusSenthilkumar, Eashwara Raju January 2019 (has links)
Delignifiering under sulfat koket innefattar både kemisk nedbrytning och fysisk upplösning av lignin, för vilket närvaron av oorganiska salter, oorganiska anjoner samt oorganiska katjoner (sammantaget benämnda som "Non-process elements", NPEs på engelska) kan ha inverkan på delignifieringens hastighet. Tidigare studier har funnit att ved med högt kalciuminnehåll är svårdelignifierad och att kalcium har potentiell inverkan på ligninlöslighet och kappatal. Att avlägsna kalcium från ved är svårt, men vissa studier har visat att detta kan motverka ovannämnda2(4)inverkan och öka delignifieringen. Denna studie har studerat effekten av kalcium under delignifieringen på fyra prover av Eucalyptus dunnii tagna från olika marktyper, åldrar, kalciumhalt samt geografisk plats (i Uruguay). Målet har varit att undersöka kalciumets inverkan under delignifieringen och dess effekt på massautbytet. Fyra satser av vardera vedmat erial kokades i stålautoklaver med följande parametrar: 18 % effektiv alkali, 35 % sulfiditet, 1 h impregnering vid 110 °C, 2,75 h, 3 h, 3,25 h respektive 3,5 h koktider (för vardera sats) vid 145 °C. Provet med den högsta kalciumhalten om 4668 mg/kg kunde dock inte delignifieras, vare sig vid dessa kokparametrar eller vid en temperaturökning till 155 °C och en resulterande H-faktor på 735 enheter – motsvarande 7 h koktid vid 145 °C – och analyserades inte vidare i studien. Resultaten visar på en negativ effekt från kalcium avseende både delignifieringshastighet och utbyte: Eucalyptus med en lägre kalciumhalt på 705 mg/kg gav massa med kappatal 13 efter kokning, medan eucalyptus med 1500 mg/kg kalcium efter samma kokning gav massa med kappatal 17. Motsvarande utbyte för dessa massor var 48 % för provet med lägre kalciumhalt och 46 % för provet med högre kalciumhalt. Kvantifiering av modifierat kappa och uronsyror bekräftade att ovannämnda effekter inte berodde på inverkan från hexennuronsyra i massan. / Delignification during sulphate cooking involves both chemical degradation and physical solubilization of lignin where the presence of non-process elements (NPEs), inorganic salts, anions or cations in the process could affect the rate of delignification. Previous studies also indicate that wood with higher calcium content is challenging to delignify which would affect the lignin solubility and increase kappa number. Besides, the removal of calcium from Eucalyptus is difficult. However, some study suggests that removal of calcium before the process increases the rate of delignification. This work studies the effect of calcium in four Eucalyptus dunnii samples of different soil type, age, different calcium content and Uruguayan geographical areas during the delignification process. The aim is to study the influence of calcium during the delignification in kraft cooking and its effects on pulp yield in Eucalyptus dunnii. Four batches of each material were cooked in a steel autoclaves with the following parameters: 18% effective alkali, 35% sulphidity, 1 h impregnation at 110 ° C, 2.75 h, 3 h, 3.25 h and 3.5 h cooking times, respectively (for each batch) at 145 ° C. Besides, sample with Ca-4668 mg/kg were not able to defibrate at common cooking conditions and even after altering the cooking conditions to higher temperature 155℃, H-Factor to be 735 (cooking time of 7 hours) and were not analyzed further in the study. Results suggest that there is a detrimental influence of calcium on delignification during the kraft cooking process, and it also affects the pulp yield in Eucalyptus dunnii. Eucalyptus with a lower calcium content of 705 mg / kg gave pulp with kappa number 13 after cooking, while eucalyptus at 1500 mg / kg calcium after the same cooking time gave pulp with kappa number 17. Corresponding yield for these pulps were 48% for the lower calcium sample and 46% for the higher sample calcium content. A slower rate of delignification with higher kappa number and lower overall pulp yield are the results of higher calcium content in Eucalyptus dunnii. Quantification of modified kappa and uronic acids confirm that the effect of calcium on kappa is due to residual lignin and not by the presence of hexenuronic acids.
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On the Interrelation Between Kraft Cooking Conditions and Pulp CompositionGustavsson, Catrin January 2006 (has links)
In the early 1990’s, a lot of work was focused on extending the kraft cook to a low lignin content (low kappa number). The driving force was the need to further reduce the environmental impact of the bleaching, as less delignification work would be needed there. However, the delignification during the residual phase of a kraft cook is very slow and, due to its poor selectivity, it is a limiting factor for the lignin removal. If the amount of lignin reacting according to the residual phase could be reduced, it would be possible to improve the selectivity of the kraft cook. In the work described in this thesis, special attention has been given to the activation energy of the slowly reacting residual phase of a kraft cook on softwood raw material and to the influence of different cooking parameters on the amount of the residual phase lignin. The activation energy of the residual phase delignification of the kraft cook was shown to be higher than that of the bulk phase delignification. In order to decrease the amount of residual phase lignin, it was essential to have a high concentration of hydrogen sulphide ions when cooking with a low hydroxide concentration. It was also important to avoid a high sodium ion concentration when cooking with low hydroxide and low hydrogen sulphide ion concentrations. Furthermore, it was demonstrated that dissolved wood components had a positive effect on the delignification rate in the bulk phase of a kraft cook. The influence of different cooking parameters in the extended softwood kraft process on the bleachability (i.e. the ease with which the pulps can be bleached to a target brightness) of the manufactured pulp was also investigated. If variations in bleachability were seen, an attempt would also be made to find chemical reasons to explain the differences. It was difficult to establish clear relationships between the chemical structures of the residual lignin and the bleachability of the pulp. However, it was seen that the higher the content of β-aryl ether structures in the residual lignin after cooking, the better was the QPQP*-bleachability. In the middle/end of the 1990’s, the focus moved from extended cooking to efficient utilisation of the wood raw material, e.g. by interrupting the kraft cook at higher kappa number levels and choosing appropriate cooking conditions to maximise the cooking yield. A high cooking yield often leads to a somewhat higher hexenuronic acid (HexA) content of the pulp at a given kappa number. Therefore additional attention was devoted to how the HexA content and carbohydrate composition were affected, e.g. by a set of cooking parameters. Performing these studies it was also important to investigate the effects of a low HexA (after cooking) strategy on such vital factors as the cooking yield, the bleachability and the yellowing characteristics of the pulp obtained. It proved to be difficult to significantly reduce the HexA content in a kraft pulp by altering the cooking conditions for both softwood and the hardwood Eucalyptus Globulus. A reduction in HexA content can be achieved by extending the cook to lower kappa numbers, or by using a high hydroxide concentration, a low hydrogen sulphide concentration or a high sodium ion concentration. However, neither of these strategies is attractive for industrial implementation since they would result in an extensive loss of yield, viscosity and strength. / <p>QC 20100825</p>
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