LFC is cementatious material integrated with mechanically entrained foam in the mortar slurry which can produce a variety of densities ranging from 400 to 1600 kg/m3. The application of LFC has been primarily as a filler material in civil engineering works. This research explores the potential of using LFC in building construction, as non-load-bearing partitions of lightweight load-bearing structural members. Experimental and analytical studies will be undertaken to develop quantification models to obtain thermal and mechanical properties of LFC at ambient and elevated temperatures. In order to develop thermal property model, LFC is treated as a porous material and the effects of radiant heat transfer within the pores are included. The thermal conductivity model results are in very good agreement with the experimental results obtained from the guarded hot plate tests and with inverse analysis of LFC slabs heated from one side. Extensive compression and bending tests at elevated temperatures were performed for LFC densities of 650 and 1000 kg/m3 to obtain the mechanical properties of unstressed LFC. The test results indicate that the porosity of LFC is mainly a function of density and changes little at different temperatures. The reduction in strength and stiffness of LFC at high temperatures can be predicted using the mechanical property models for normal weight concrete provided that the LFC is based on ordinary Portland cement. Although LFC mechanical properties are low in comparison to normal weight concrete, LFC may be used as partition or light load-bearing walls in a low rise residential construction. To confirm this, structural tests were performed on a composite walling system consisting of two outer skins of profiled thin-walled steel sheeting with LFC core under axial compression, for steel sheeting thicknesses of 0.4mm and 0.8mm correspondingly. Using these test results, analytical models are developed to calculate the maximum load-bearing capacity of the composite walling, taking into consideration the local buckling effect of the steel sheeting and profiled shape of the LFC core. The results of a preliminary feasibility study indicate that LFC can achieve very good thermal insulation performance for fire resistance. A single layer of 650 kg/m3 density LFC panel of about 21 mm would be able to attain 30 minutes of standard fire resistance rating, which is comparable to gypsum plasterboard. The results of a feasibility study on structural performance of a composite walling system indicates that the proposed panel system, using 100mm LFC core and 0.4mm steel sheeting, has sufficient load carrying capacity to be used in low-rise residential construction up to four-storeys.

Performance of indexable insert cutting tools is not only about the performance of cutting inserts. It is also about the cutting tool body, which has to provide a secure and accurate insert positioning as well as its quick and easy handling under severe working conditions. The common damage mechanisms of cutting tool bodies are fatigue and plastic deformation. Cutting tools undergo high dynamic stresses going in and out cutting engagement; as a result, an adequate level of fatigue strength is the essential steel property. Working temperatures of tool bodies in the insert pocket can reach up to 600°C, why the tool steel requires high softening resistance to avoid plastic deformation. Machinability is also essential, as machining of the steel represents a large fraction of the production cost of a cutting tool. The overall aim of the study is to improve the tool body performance by use of an advanced steel grade with an optimized combination of all the demanding properties. Due to the high-temperature conditions, the thesis concerns mostly hot-work tool steels increasing also the general knowledge of their microstructure, mechanical properties and machinability. Knowing the positive effect of sulphur on machinability of steels, the first step was to indentify a certain limit of the sulphur addition, which would not reduce the fatigue strength of the tool body below an acceptable level. In tool bodies, where the demand on surface roughness was low and a geometrical stress concentrator was present, the addition of sulphur could be up to 0.09 wt%. Fatigue performance of the cutting tools to a large extent depended on the steel resistance to stress relaxation under high dynamic loading and elevated temperatures. The stress relaxation behaviour, material substructure and dislocation characteristics in low-alloyed and hot-work tool steels were studied using X-ray diffraction under thermal and mechanical loading.  Different tool steels exhibited different stress relaxation resistance depending on their microstructure, temper resistance and working temperature. Hot-work tool steels showed to be more preferable to low-alloyed tool steels because of their ability to inhibit the rearrangement and annihilation of induced dislocations. High-temperature softening resistance of the hot-work tool steels was investigated during high-temperature hold-times and isothermal fatigue and discussed with respect to their microstructure. Carbide morphology and precipitation were determined using scanning and transmission electron microscopy. Machinability of a prehardened hot-work tool steel of varying nickel content from 1 to 5 wt% was investigated in end milling and drilling operations. Machining the higher nickel containing steels resulted in longer tool life and generated lower cutting forces and tool/workpiece interface temperature. The difference in machinability of the steels was discussed in terms of their microstructure and mechanical properties.

Strontiumtitanat (SrTiO3) ist ein wichtiges Substratmaterial für die Epitaxie und essenziel für fast alle bekannten oxidbasierten zweidimensionalen Elektronengassysteme. Diese Systeme haben viele mögliche Anwendungen, sind aber anfällig für Versetzungen im Substrat, weswegen das volle Potential mit den kommerziell verfügbaren Kristallen nicht erreicht werden kann. Um die Qualität zu erhöhen, müssen bessere Züchtungsmethoden gefunden werden wozu Verständnis der temperaturabhängigen Materialeigenschaften unerlässlich ist. Für viele Oxide können sehr gute Kristalle mit der Czochralski Methode hergestellt werden. Diese Methode erfordert einen guten Wärmetransport durch den wachsenden Kristall. Ein sehr niedriger Wärmetransport führt zu instabilem Wachstum und manchmal zu Spiralbildung. Weil SrTiO3 einen hohen Schmelzpunkt von ca. 2350 K hat, dominiert der Strahlungswärmetransport. IR-Spektren bei hoher Temperatur zeigen eine starke Absorption an freien Ladungsträgern. UV/VIS-Spektren zeigen, dass die Bandlücke stark temperaturabhängig ist, was zu einer hohen Dichte an freien Ladungsträgern führt. Da die IR-Absorption stark mit der Temperatur zunimmt, bietet Kristallzüchtung bei niedrigeren Temperaturen mehr Kontrolle. Dies kann mit der „top-seeded solution growth“-Methode (TSSG) erreicht werden. Viele der gezüchteten Kristalle zeigen starke Verfärbungen. Die Abhängigkeit der optischen Eigenschaften von der Züchtungsatmosphäre wurde systematisch untersucht. Eine Atmosphäre mit sehr geringer Sauerstoffkonzentration führt zu einer schwarz-blauen Verfärbung und leitfähigen Kristallen, während zu viel Sauerstoff zu einer Braunen Farbe führt. Mit dem richtigen Sauerstoffgehalt ist es möglich farblose Kristalle zu züchten. Die braune Verfärbung in nahezu stoichiometrischen TSSG-Kristallen konnte auf Nanometer große Hohlräume in den Kristallen zurückgeführt werden die das Licht streuen. Diese Nanohohlräume entstehen wahrscheinlich durch die Kombination von Punktdefekten. / Strontium titanate (SrTiO3) is an important epitaxy substrate material which is an essential component in almost all oxide based two-dimensional free electron gas systems. These systems offer many potential applications, but are very sensitive to dislocations in the substrate and their full potential cannot be reached with the commercially available material. To improve crystal quality, alternative growth methods are necessary and to find these, knowledge about the temperature dependent material properties is crucial. For many oxides, high-quality crystals can be produced by using the Czochralski method. For this method, a sufficiently high heat transport through the growing crystal is highly important. Very low heat transport will lead to unstable growth, often resulting in spiraling. Because SrTiO3 has a very high melting point of about 2350 K, radiative heat transport dominates. High temperature IR-spectra show that free charge carriers cause the low radiative heat transport. Temperature dependent UV/VIS spectra show that the band gap shifts strongly with temperature, causing the high free carrier concentration. Since the IR absorption depends heavily on the temperature, growth at lower temperatures is easier to control. This is possible using top seeded solution growth (TSSG). Many of the crystals produced by the growth methods investigated here show strong colorations. The dependence of the color on the growth atmosphere was investigated. Atmospheres with a low oxygen concentration led to blue/black conducting crystals and a high oxygen concentration led to brownish crystals. With the correct oxygen concentration, colorless crystals can be grown. The brown coloration in nearly stoichiometric TSSG crystals was found to be due to light scattering at nanometer sized voids in the crystals. These nano-voids are probably formed by the combination of vacancies.

In this experimental investigation, the tensile creep behavior of commercial-purity molybdenum sheet at temperatures between 1300°C and 1700°C is critically evaluated, based upon experimental creep testing and microstructural characterizations. The high-temperature properties of molybdenum are of interest because there are many applications in which molybdenum and molybdenum alloys are used at elevated temperatures. Understanding of the creep mechanisms and the constitutive relations between stress and strain at elevated temperatures is needed in order to determine if molybdenum is an appropriate choice for a given high-temperature design application and to accurately predict its creep life. The creep behavior of two commercially-available grades of molybdenum was determined using short-term creep tests (1/2 to 14 hours) at slow to moderate true-strain rates of 10⁻⁶ to 10⁻⁴ s⁻¹ and temperatures between 1300°C and 1700°C. High-temperature, uniaxial tensile testing was used to produce data defining the relationship between tensile creep strain-rate and steady-state flow stress at four temperatures: 1340°C, 1440°C, 1540°C, 1640°C. Microstructural changes that occurred during creep testing were evaluated and compared to changes resulting from elevated temperature exposure alone. Mechanisms for dynamic abnormal grain growth that occurred during creep testing and the causes of the microstructural changes that occurred as a function of temperature are discussed. / text

Abstract Most of the iron in the world is produced using a blast furnace process, which has iron ore (iron oxides) and coke as its raw materials. When pellets are used in a blast furnace, the iron burden material is charged in the form of pellets and fine, iron-rich by-products are charged typically in the form of cold-bonded briquettes at the top of the blast furnace. Coke is the primary fuel and reductant in the blast furnace. Coke reacts with the oxygen of the blast air and forms carbon monoxide in the up-flowing gas, which reduces the descending iron oxide burden. In addition, carbon and hydrogen bearing reductants are injected from the tuyeres in the lower part of the furnace. Hydrogen partially replaces the carbon monoxide as a reducing agent and changes the composition of the reducing gas. The high temperature properties of the burden have a significant effect on the flow of reducing gas and formation of the cohesive zone which markedly affect the furnace efficiency. The raw materials are commonly stored outdoors and therefore include moisture in varying amounts. In addition, the briquette contains chemically bound water. The rate of injected reductants, the high temperature properties and the water content of the raw materials have significant effects on blast furnace performance. They cause various phenomena in the blast furnace which set limitations on the process. The limiting phenomena related to the use of pellets in the blast furnace were studied in this doctoral thesis with the aim of obtaining additional knowledge about the limiting phenomena. The results show that hydrogen increases the reduction rate of iron oxides at temperatures below 850 °C. High water vapour concentration causes a rapid conversion through a catalysed water-gas shift reaction at above 300 °C in a gas mixture similar to the one in the upper part of the blast furnace. The reduction rate of the cold-bonded briquette is higher than pellets due to a self-reducing effect. The phase transformations occurring in the briquette during reduction follow the path of phase equilibria. The softening of the pellet is caused by the formation of melt which initiates wüstite dissolution in the surrounding slag phase. / Tiivistelmä Suurin osa maailmassa valmistettavasta raudasta tuotetaan masuuniprosessilla, jonka pääraaka-aineita ovat rautarikaste eli raudan oksidit ja koksi. Masuunissa, jossa käytetään pellettiä, rautarikaste panostetaan pelletin muodossa ja hienojakeiset rautapitoiset sivutuotteet tyypillisesti kylmäsidottuna brikettinä masuunin huipulta. Koksi on masuunin pääasiallinen polttoaine ja pelkistin, joka masuunin sisään puhallettavan ilman hapen kanssa reagoidessaan muodostaa ylöspäin virtaavaan kaasuun hiilimonoksidia, joka pelkistää masuunin kuilussa vajoavat rautaoksidit. Lisäksi yleensä käytetään hiiltä ja vetyä sisältäviä pelkistysaineita, jotka injektoidaan masuuniin alaosan hormeilta. Vety korvaa osittain hiilimonoksidia rautaoksidien pelkistimenä ja muuttaa pelkistävän kaasun koostumusta. Panosmateriaalien korkealämpötilaominaisuudet vaikuttavat suuresti kuilun kaasuvirtauksiin ja koheesiovyöhykkeen muodostumiseen masuunissa, mitkä vaikuttavat merkittävästi masuunin tehokkuuteen. Suurista määristä johtuen raaka-aineet varastoidaan usein ulkona, joten ne sisältävät kosteutta vaihtelevissa määrin. Lisäksi briketti sisältää kemiallisesti sitoutunutta vettä. Injektoitavien pelkistysaineiden käyttömäärällä, raaka-aineiden korkealämpötilaominaisuuksilla ja vesipitoisuudella on merkittäviä vaikutuksia masuunin toimintaan. Ne aikaansaavat masuunissa erilaisia ilmiöitä, jotka asettavat prosessille rajoituksia. Tässä väitöskirjassa tutkittiin näitä masuunille rajoituksia asettavia ilmiöitä ja pyrittiin lisäämään tietämystä niistä. Tulokset osoittavat, että vety nopeuttaa rautaoksidien pelkistymistä alle 850 °C lämpötilassa. Suuri vesihöyrymäärä johtaa nopeaan konversioon masuunin yläkuilun aluetta vastaavassa kaasuseoksessa yli 300 °C lämpötilassa katalysoidun vesikaasun siirtoreaktion kautta. Kylmäsidottu briketti pelkistyy pellettiä nopeammin itsepelkistymisen vaikutuksesta. Briketin pelkistyessään läpikäymät faasitransformaatiot seuraavat faasien tasapainotiloja. Pelletin pehmenemisen aiheuttaa sulan muodostuminen, joka laukaisee wüstiitin liukenemisen sitä ympäröivään sulaan kuonafaasiin.

Abstract A blast furnace is the dominant process for making iron in the world. Iron ore pellets are commonly used as iron burden materials in a blast furnace, in which iron oxides are reduced to metallic molten iron. While descending, the charge faces various stresses, which affect the gas flows in the shaft and the energy efficiency of the process. Charge material testing on a laboratory scale is of crucial importance in regard to the development of material quality. This doctoral thesis presents a couple of advanced novel experimental methods: a novel camera imaging method to determine the amount of swelling during reduction; a novel reducibility test to determine the reducibility in a solid state under simulated blast furnace conditions; and a novel experimental program for the ARUL reduction-softening test to more accurately simulate blast furnace conditions. Swelling tests under conditions of fixed temperature and gas composition showed that isothermal tests do not give a realistic insight into the material behaviour in a blast furnace. As a result, it is suggested that dynamic gas composition – temperature programmes simulating actual process conditions should be used. Additionally, the test results showed that circulating elements (sulphur and potassium) also affect the pellet volume change during reduction, however no abnormal swelling was observed in any of the swelling experiments. The factors affecting the high-temperature properties of iron burden materials for blast furnace use were evaluated by both the experimental methods and computational thermodynamics. It was shown that none of the studied pellet grades has as good reduction-softening properties as the fluxed sinter because of the differences in the chemistry and macro-porosity. FeO-SiO2-CaO-MgO-Al2O3 system examinations with FactSage was found to be a useful tool for predicting the softening of an iron burden material using the original chemical composition. FactSage computations suggest that the softening properties of an iron burden material can be improved either by decreasing the proportion of SiO2, increasing the proportion of MgO or introducing an appropriate amount of CaO in relation to the proportion of SiO2. / Tiivistelmä Masuuni on merkittävin raakaraudan valmistusprosessi maailmassa. Masuunissa käytetään yleisesti rautamalmipellettejä rautapanosmateriaalina. Masuunissa raudanoksidit pelkistetään metalliseksi rautasulaksi. Vajotessaan panos kohtaa monenlaisia rasitteita, joilla on vaikutusta kuilun kaasuvirtauksiin ja masuuniprosessin energiatehokkuuteen. Panosmateriaalien testaus laboratoriomittakaavassa on merkittävässä roolissa, kun niiden laatua kehitetään. Väitöskirjassa esitetään useita kehittyneitä koemenetelmiä: uusi kamerakuvausmenetelmä, jolla voidaan määrittää turpoaminen pelkistyksen edetessä; uusi pelkistyvyystesti, jolla voidaan määrittää rautapanosmateriaalin pelkistyminen kiinteässä tilassa masuunia jäljittelevissä olosuhteissa; ja uusi koeohjelma, jolla voidaan jäljitellä aiempaa tarkemmin masuuniolosuhteita sulamis-pehmenemiskokeessa. Turpoamistestit vakioiduissa olosuhteissa osoittivat, että isotermiset testit eivät anna realistista kuvaa materiaalin käyttäytymisestä masuunissa. Tämän vuoksi dynaamisia kaasukoostumus–lämpötila-ohjelmia tulisi suosia. Lisäksi tutkimustulokset osoittavat, että myös masuunissa kiertävillä komponenteilla (rikillä ja kaliumilla) on vaikutusta pelletin tilavuuden muutokseen pelkistyksessä. Yhdessäkään turpoamiskokeessa ei kuitenkaan havaittu katastrofaalista turpoamista. Masuunin rautapanosmateriaalien korkealämpötilaominaisuuksiin vaikuttavia tekijöitä arvioitiin sekä kokeellisin menetelmin että termodynaamisin laskelmin. Yhdelläkään tutkitulla pellettilaadulla ei havaittu sintterin veroisia korkealämpötilaominaisuuksia, mikä johtuu eroista kemiallisessa koostumuksessa ja makrohuokoisuudessa. FeO-SiO2-CaO-MgO-Al2O3 systeemitarkastelut rautapanosmateriaalin lähtökoostumuksella todettiin toimivaksi menetelmäksi arvioida panosmateriaalin pehmenemiskäyttäytymistä. FactSage-laskennat antavat ymmärtää, että rautapanosmateriaalin pehmenemisominaisuuksia voidaan parantaa joko vähentämällä SiO2:n osuutta, lisäämällä MgO:n osuutta tai lisäämällä CaO:ta sopiva määrä SiO2:n osuuteen nähden.