Le transport et la distribution de l'énergie électrique sont traditionnellement réalisés en alternatif (50 Hz ou 60 Hz), un des éléments-clés de ces infrastructures est le transformateur de puissance. Ce dernier est utilisé depuis plus d'un siècle et donc sa conception est maîtrisée (avec des rendements très élevés, supérieurs à 99 %). Depuis quelques années, la part des énergies renouvelables est en constante augmentation. Bien souvent, la production des énergies renouvelables est éloignée des centres de consommation. Or, le transport en courant continu sous haute tension (HVDC) sur de grandes distances est plus rentable. Dans ce cas, nous avons besoin de convertisseurs de puissance fonctionnant pour certains avec des Transformateurs Moyennes Fréquences (TMF) entre 1 kHz et quelques dizaines de kilohertz. Dans ces applications, la recherche du rendement maximal est primordiale. L'augmentation de la fréquence de fonctionnement a pour effet bénéfique de diminuer l'encombrement d'un transformateur. Cependant un certain nombre de problèmes vont apparaître avec cette augmentation. Nous pouvons citer : les pertes dans les conducteurs et dans le circuit magnétique sont liées à la fréquence ; le type de bobinages (fil de Litz et feuillard) et les matériaux magnétiques (ferrites et nanocristallins) en moyennes fréquences sont différents de ceux utilisés en 50 Hz ; le refroidissement est plus complexe car la densité de puissance volumique est plus élevée... Ainsi dans cette thèse, nous avons mis en place une méthodologie de conception afin de maîtriser au mieux le dimensionnement d'un TMF avec un compromis précision et coût de calculs. Nous avons identifié les modèles (analytiques et numériques) susceptibles d'être utilisés pour estimer les performances d'un TMF. Deux TMF d'une puissance de 180 kVA et de 1 kVA ont été dimensionnés, fabriqués et testés afin de mettre en évidence le domaine de validité et d'ajuster les différents modèles. Ce travail nous a permis de mettre en place une méthodologie de conception allant des spécifications du convertisseur jusqu'à la simulation de celui-ci avec le modèle du transformateur dimensionné. Nous avons mis en évidence : l'influence de paramètres technologiques sur l'élévation de la résistance pour des bobinages de type feuillard et l'influence de paramètres technologiques sur les propriétés magnétiques des matériaux nanocristallins. Ce travail de thèse a été réalisé avec le groupe « Matériaux du Génie Electrique » du laboratoire Ampère et financé par l'institut pour la transition énergétique SuperGrid Institute / The transmission and distribution of electric power is normally made by ac networks (50 Hz or 60 Hz), where one of the key elements of this infrastructure is the power transformer; used for more than a century, its design is very well understood, with a level of operating efficiency normally greater than 99%. In recent years, the share of renewable energy has been increasing. Often times the energy generated from renewable sources is produced far from consumption centers, and so transportation in the form of high voltage direct current (HVDC) over long distances is more profitable, due to the lower losses seen than with HVAC after a certain length of transmission line. In this case, we need power converters operating with Medium Frequency Transformers (MFT) from 1 kHz to tens of kilohertz. For these applications, the research of their maximum efficiency in operation is paramount. Increasing the transformer operating frequency has the beneficial effect of reducing its size. However, a number of problems will appear with this frequency increase, such as: the increase in the losses in the conductors and the magnetic circuit that are related to the frequency; the less well understood winding type (Litz wire and foil) and magnetic materials (ferrites and nanocrystalline) in the MF that are different from those used at 50 Hz; the cooling is more complex because the power density is higher, etc. In this thesis, a design methodology was developed in order to optimise the design of MFTs with respect to the compromise between accuracy and the length of calculations. In addition, analytical and numerical models were identified that can be used to accurately estimate the performance of an MFT. Furthermore, two MFTs (apparent power: 180 kVA and 1 kVA, respectively) were sized, manufactured and tested in order to demonstrate the domain of validity of the models, and also for optimisation of the different models. This work has enabled the development of a design methodology using the converter specifications and build a simulation with complete model of the transformer, which can then be used to validate an MFT design. We have highlighted: the influence of the technological parameters on the rise of resistance in the foil coils and the influence of the technological parameters on the magnetic properties of nanocrystalline materials. This work was performed with the group "Materials for Electrical Engineering" Ampère laboratory and funded by the Institute for Energy Transition SuperGrid Institute.

Neue elektrische Antriebskonzepte ermöglichen es, eine hohe Funktionalität in einem eingeschränkten Bauraum unterzubringen. Damit steigt auch in der Landwirtschaft das Interesse an elektrischen Antrieben. Die Projektgruppe Elektrische Maschinen und Antriebe der HTW Dresden beteiligt sich mit der TU Dresden an einem Projekt, bei dem beginnend mit der elektrisch angetriebenen Dreschtrommel umfassend an einem Mähdrescher untersucht wird, wie diese Antriebe in einzelne Funktionselemente integriert werden können. Neben der Auslegung der Antriebe werden Verfahren erarbeitet, die Verluste im Motor mit hoher Genauigkeit zu berechnen. So können in Zukunft passgenaue Kühlkonzepte für diese Antriebstechnik entwickelt werden. Anforderungen gerade im Bereich der Elektromobilität fordern den Blick für neue Materialien, deren elektromagnetisches und thermisches Verhalten werden in ihrem Einfluss auf die Erwärmung untersucht. Analytische und kombinierte Berechnungsmethoden in 2D-FEM gestatten die vereinfachte Rechnung unter Berücksichtigung von Grundwelle und entstehenden Harmonischen zu qualifizieren. Verlustberechnungen aus der transienten FEM-Rechnung ermöglichen diese Verbesserung. Die Methode wird am Beispiel der elektrischen Dreschtrommel mit den berechneten Verlustverteilungen beschrieben. Neue Methoden der 3D-FEM, wie sie die Software Ansys bietet, werden für die Nutzung von Einflüssen der Wirbelstromeffekte und in Auswertung für die Segmentierung von Permanentmagneten dargestellt. Die exemplarisch gewonnenen Erkenntnisse liefern einen Beitrag für weitere Schneidwerksantriebe am Mähdrescher, aber auch darüber hinaus in Projekten mit Herstellern elektrischer Maschinen. / New concepts for electrical drives make it possible to put a high functionality into a restricted structural form. Thereby the interest in electrical drives increases also in the farming. The project team Electrical machines and drives of the HTW Dresden participates together with the TU Dresden in a project, where starting with the electrically driven threshing cylinder is comprehensively examined at a combine harvester, how these drives can be integrated into single function elements. Besides the dimensioning of the drives are developed methods to calculate losses in the engine with high precision. So custom-fit cooling concepts can be developed for this drive technology in future. Requirements just in the area of the electric mobility call looking for new materials, whose electromagnetic and thermic behavior are examined in her influence on the warming. Analytical and combined computation methods in 2D-FEM allow the simplified calculation under consideration of the fundamental wave and the arising harmonic ones. Loss calculations by means of the transient FEM calculation make possible this improvement. The method is described at the example of the electrical threshing cylinder with the calculated loss distributions. New methods of the 3D-FEM, as the software of Ansys offers, are presented for the use of influences of the eddy current effects and in evaluation for the segmentation of permanent magnets. The exemplarily got knowledge provides a contribution for further cut header drives at the combine but also furthermore in projects together with manufacturers of electrical machines.

In this work, stretchable magnetic sensorics is successfully established by combining metallic thin films revealing a giant magnetoresistance effect with elastomeric materials. Stretchability of the magnetic nanomembranes is achieved by specific morphologic features (e.g. wrinkles), which accommodate the applied tensile deformation while maintaining the electrical and magnetic integrity of the sensor device. The entire development, from the demonstration of the world-wide first elastically stretchable magnetic sensor to the realization of a technology platform for robust, ready-to-use elastic magnetoelectronics with fully strain invariant properties, is described. The prepared soft giant magnetoresistive devices exhibit the same sensing performance as on conventional rigid supports, but can be stretched uniaxially or biaxially reaching strains of up to 270% and endure over 1,000 stretching cycles without fatigue. The comprehensive magnetoelectrical characterization upon tensile deformation is correlated with in-depth structural investigations of the sensor morphology transitions during stretching. With their unique mechanical properties, the elastic magnetoresistive sensor elements readily conform to ubiquitous objects of arbitrary shapes including the human skin. This feature leads electronic skin systems beyond imitating the characteristics of its natural archetype and extends their cognition to static and dynamic magnetic fields that by no means can be perceived by human beings naturally. Various application fields of stretchable magnetoelectronics are proposed and realized throughout this work. The developed sensor platform can equip soft electronic systems with navigation, orientation, motion tracking and touchless control capabilities. A variety of novel technologies, like smart textiles, soft robotics and actuators, active medical implants and soft consumer electronics will benefit from these new magnetic functionalities.

In this work, our initial efforts have been directed to study the behavior of the magnetization as a function of temperature, calculated according to the approximate method of the anisotropy constants and the resolution of a Hamiltonian (that includes the crystal field) as exemplified for the DyAl2 compound. Furthermore, we investigated the magneto-thermal characteristics of some members of the RX2 series (R: rare earth, X: Al, Ni), including spin reorientation (SR), by using a model Hamiltonian, that consists of localized magnetic moments interacting via exchange and crystal field interaction, in the molecular-field approximation. We studied how the SR depends on the direction of the application of magnetic field, the intensity of this field and temperature. For the magnetic calculations, the problem of self-consistency was solved by using a computational routine developed in the Fortran 90 programming language. We emphasize that special attention was directed to the crystal field, because of its high relevance to the anisotropic characteristics of the RX2 studied compounds. Thus, in our attempts to study the peculiarities of the rare earth elements, due to crystal field effects, we have not only considered the intensity change, but the direction change of the applied field. In the cases of both Er+3 and Tb+3 compounds, we obtained second-order or continuous magnetization behavior along the polar angle axis. We stressed that the crystal field terms plays an important role in the first order spin reorientation for Dy+3 and Ho+3 compounds. First, it can be revealed by the discontinuity in the Cartesian components of the magnetization vector as a function of the polar angle. Second, the discontinuity is of great importance in the calculation of latent heat associated to the spin reorientation in the case where the first order transitions were observed. Finally, we were able to separate the first and second order contributions of the anisotropic magnetic entropy change, which is the main result of this work. / Neste trabalho, nossos esforços iniciais foram direcionados a estudar o comportamento da magnetização em função da temperatura, calculado segundo o método aproximativo das constantes de anisotropia e da resolução de um hamiltoniano (que inclui o campo cristalino) como exemplificado para o composto DyAl2. Além disto, investigamos as características magneto-térmicas de alguns integrantes da série RX2 (R: Terra rara; X: Al, Ni), incluindo a reorientação de spin (RS), usando um hamiltoniano modelo que consiste de momentos magnéticos localizados interagentes via interações de troca e de campo cristalino, na aproximação do campo molecular. Estudamos como a RS depende da direção de aplicação do campo magnético, da sua intensidade e da temperatura. Para os cálculos magnéticos, o problema da auto consistência foi solucionado utilizando uma rotina, computacional desenvolvida na linguagem computacional Fortran 90. Ressaltamos que, uma atenção especial foi direcionada ao campo cristalino, por conta da sua alta relevância sobre as características anisotrópicas dos compostos RX2 estudados. Portanto, em nossas tentativas para estudar as peculiaridades dos elementos terras raras, devido aos efeitos do campo cristalino, não consideramos somente a mudança na intensidade, mas a variação na direção do campo aplicado. No caso dos compostos Er+3 e Tb+3, obteve-se um comportamento da magnetização de segunda ordem ou contínuo face à mudança do ângulo polar. Salientamos que os termos de campo cristalino desempenham um papel fundamental na reorientação de spin de primeira ordem para Dy+3 e Ho+3. Primeiro, tal transição pode ser revelada por uma descontinuidade nas componentes cartesianas do vetor de magnetização em função do ângulo polar. Segundo, a descontinuidade é de grande importância para o cálculo do calor latente associado à reorientação spin nos casos em que foram observadas as transições de primeira ordem. Finalmente, foi possível separar as contribuições de primeira e segunda ordem da variação de entropia magnética anisotrópica, o qual é o principal resultado deste trabalho.

Neue elektrische Antriebskonzepte ermöglichen es, eine hohe Funktionalität in einem eingeschränkten Bauraum unterzubringen. Damit steigt auch in der Landwirtschaft das Interesse an elektrischen Antrieben. Die Projektgruppe Elektrische Maschinen und Antriebe der HTW Dresden beteiligt sich mit der TU Dresden an einem Projekt, bei dem beginnend mit der elektrisch angetriebenen Dreschtrommel umfassend an einem Mähdrescher untersucht wird, wie diese Antriebe in einzelne Funktionselemente integriert werden können. Neben der Auslegung der Antriebe werden Verfahren erarbeitet, die Verluste im Motor mit hoher Genauigkeit zu berechnen. So können in Zukunft passgenaue Kühlkonzepte für diese Antriebstechnik entwickelt werden. Anforderungen gerade im Bereich der Elektromobilität fordern den Blick für neue Materialien, deren elektromagnetisches und thermisches Verhalten werden in ihrem Einfluss auf die Erwärmung untersucht. Analytische und kombinierte Berechnungsmethoden in 2D-FEM gestatten die vereinfachte Rechnung unter Berücksichtigung von Grundwelle und entstehenden Harmonischen zu qualifizieren. Verlustberechnungen aus der transienten FEM-Rechnung ermöglichen diese Verbesserung. Die Methode wird am Beispiel der elektrischen Dreschtrommel mit den berechneten Verlustverteilungen beschrieben. Neue Methoden der 3D-FEM, wie sie die Software Ansys bietet, werden für die Nutzung von Einflüssen der Wirbelstromeffekte und in Auswertung für die Segmentierung von Permanentmagneten dargestellt. Die exemplarisch gewonnenen Erkenntnisse liefern einen Beitrag für weitere Schneidwerksantriebe am Mähdrescher, aber auch darüber hinaus in Projekten mit Herstellern elektrischer Maschinen. / New concepts for electrical drives make it possible to put a high functionality into a restricted structural form. Thereby the interest in electrical drives increases also in the farming. The project team Electrical machines and drives of the HTW Dresden participates together with the TU Dresden in a project, where starting with the electrically driven threshing cylinder is comprehensively examined at a combine harvester, how these drives can be integrated into single function elements. Besides the dimensioning of the drives are developed methods to calculate losses in the engine with high precision. So custom-fit cooling concepts can be developed for this drive technology in future. Requirements just in the area of the electric mobility call looking for new materials, whose electromagnetic and thermic behavior are examined in her influence on the warming. Analytical and combined computation methods in 2D-FEM allow the simplified calculation under consideration of the fundamental wave and the arising harmonic ones. Loss calculations by means of the transient FEM calculation make possible this improvement. The method is described at the example of the electrical threshing cylinder with the calculated loss distributions. New methods of the 3D-FEM, as the software of Ansys offers, are presented for the use of influences of the eddy current effects and in evaluation for the segmentation of permanent magnets. The exemplarily got knowledge provides a contribution for further cut header drives at the combine but also furthermore in projects together with manufacturers of electrical machines.

In this work, stretchable magnetic sensorics is successfully established by combining metallic thin films revealing a giant magnetoresistance effect with elastomeric materials. Stretchability of the magnetic nanomembranes is achieved by specific morphologic features (e.g. wrinkles), which accommodate the applied tensile deformation while maintaining the electrical and magnetic integrity of the sensor device. The entire development, from the demonstration of the world-wide first elastically stretchable magnetic sensor to the realization of a technology platform for robust, ready-to-use elastic magnetoelectronics with fully strain invariant properties, is described. The prepared soft giant magnetoresistive devices exhibit the same sensing performance as on conventional rigid supports, but can be stretched uniaxially or biaxially reaching strains of up to 270% and endure over 1,000 stretching cycles without fatigue. The comprehensive magnetoelectrical characterization upon tensile deformation is correlated with in-depth structural investigations of the sensor morphology transitions during stretching. With their unique mechanical properties, the elastic magnetoresistive sensor elements readily conform to ubiquitous objects of arbitrary shapes including the human skin. This feature leads electronic skin systems beyond imitating the characteristics of its natural archetype and extends their cognition to static and dynamic magnetic fields that by no means can be perceived by human beings naturally. Various application fields of stretchable magnetoelectronics are proposed and realized throughout this work. The developed sensor platform can equip soft electronic systems with navigation, orientation, motion tracking and touchless control capabilities. A variety of novel technologies, like smart textiles, soft robotics and actuators, active medical implants and soft consumer electronics will benefit from these new magnetic functionalities.:Outline List of abbreviations 7 1. INTRODUCTION 1.1 Motivation and scope of this work 8 1.1.1 A brief review on stretchable electronics 8 1.1.2 Stretchable magnetic sensorics 10 1.2 Technological approach 11 1.3 State-of-the-art 12 2. THEORETICAL BACKGROUND 2.1 Magnetic coupling phenomena in layered structures 14 2.1.1 Magnetic interlayer exchange coupling 14 2.1.2 Exchange bias 15 2.1.3 Orange peel coupling 16 2.2 Giant magnetoresistance 17 2.2.1 Electronic transport through ferromagnets 17 2.2.2 The GMR effect 19 2.2.3 GMR multilayers 20 2.2.4 Spin valves 21 2.3 Theory of elasticity 22 2.3.1 Elastomeric materials 22 2.3.2 Stress and strain 23 2.3.3 Rubber elasticity 25 2.3.4 The Poisson effect 26 2.3.5 Viscoelasticity 27 2.3.6 Bending strain in a stiff film on a flexible support 27 2.4 Approaches to stretchable electronic systems 28 2.4.1 Microcrack formation 28 2.4.2 Meanders and compliant patterns 29 2.4.3 Surface wrinkling 30 2.4.4 Rigid islands 32 3. METHODS & MATERIALS 3.1 Sample fabrication 34 3.1.1 Polydimethylsiloxane (PDMS) 34 3.1.2 PDMS film preparation 35 3.1.3 Lithographic structuring on the PDMS surface. 36 3.1.4 Magnetic thin film deposition 38 3.1.5 GMR layer stacks 40 3.1.6 Mechanically induced pre-strain 43 3.1.7 Methods and materials for the direct transfer of GMR sensors 45 3.1.8 Materials used for imperceptible GMR sensors 47 3.2 Characterization 48 3.2.1 GMR characterization setup with in situ stretching capability 48 3.2.2 Sample mounting 50 3.2.3 Electrical contacting of stretchable sensor devices 51 3.2.4 Customized demonstrator electronics 52 3.2.5 Microscopic investigation techniques 53 4. RESULTS & DISCUSSION 4.1 GMR multilayer structures on PDMS 54 4.1.1 Pre-characterization 54 4.1.2 Thermally induced wrinkling 55 4.1.3 Self-healing effect 57 4.1.4 Demonstrator: Magnetic detection on a curved surface 60 4.1.5 Sensitivity enhancement 61 4.1.6 GMR sensors in circumferential geometry 64 4.1.7 Stretchability test 67 4.2 Stretchable spin valves 69 4.2.1 Random wrinkles and periodic fracture 70 4.2.2 GMR characterization 73 4.2.3 Stretching of spin valves 74 4.2.4 Microcrack formation mechanism 76 4.3 Direct transfer printing of GMR sensorics 81 4.3.1 The direct transfer printing process 82 4.3.2 Direct transfer of GMR microsensor arrays 84 4.3.3 Direct transfer of compliant meander shaped GMR sensors 86 4.4 Imperceptible magnetoelectronics 89 4.4.1 GMR multilayers on ultra-thin PET membranes 89 4.4.2 Imperceptible GMR sensor skin 92 4.4.3 Demonstrator: Fingertip magnetic proximity sensor 93 4.4.4 Ultra-stretchable GMR sensors 94 4.4.5 Biaxial stretchability 99 4.4.6 Demonstrator: Dynamic detection of diaphragm inflation 101 5. CONCLUSIONS & OUTLOOK 5.1 Achievements 102 5.2 Outlook 104 5.2.1 Further development steps 104 5.2.2 Prospective applications. 105 5.3 Technological impact: flexible Bi Hall sensorics 106 5.3.1 Application potential 106 5.3.2 Thin and flexible Hall probes 107 5.3.3 Continuative works and improvements 108 5.4 Activities on technology transfer and public relations 108 Appendix References 110 Selbständigkeitserklärung 119 Acknowledgements 120 Curriculum Vitae 121 Scientific publications, contributions, patents, grants & prizes 122