Cette étude porte sur le broyage en voie humide (nanobroyage) de produits organiques à usage pharmaceutique dans un broyeur à billes agité. L'objectif des travaux réalisés était d'analyser la faisabilité de l'opération de nanobroyage et d'améliorer la compréhension des processus de réduction de taille dans le cas de produits organiques cristallins. Dans un premier temps, des expériences préliminaires ont été menées pour le choix d'agents mouillants et dispersants adéquats pour les matériaux choisis (ciclopirox, ibuprofène) et pour la mise au point du mode de fonctionnement du procédé de broyage. Nous avons également testé différentes techniques comme la spectroscopie acoustique et la diffusion dynamique de la lumière pour caractériser la distribution de taille des particules broyées, en se basant sur une étude expérimentale conduite sur la calcite, utilisée dans cette étude comme matériau de référence. La seconde partie a été consacrée au broyage par microbilles appliqué aux différents matériaux choisis. Nous avons étudié l'influence des paramètres opératoires tels que le débit de suspension, la vitesse de rotation de l'agitateur, la taille des billes de broyage et la concentration en solide sur l'efficacité énergétique du procédé et la qualité des produits broyés. Les critères de qualité pris en compte dans cette étude sont la distribution de taille des particules, la stabilité et le comportement rhéologique des suspensions broyées ainsi que les propriétés structurales du produit. L'effet du broyage sur les changements microstructuraux des différents produits a enfin été analysé. Une attention particulière a également été portée sur l'effet de la température sur le procédé de réduction de taille et les propriétés de l'ibuprofène broyé. / This work focuses on wet grinding (nanogrinding) of organic materials for pharmaceuticals using a stirred media mill. The aim of the work was to examine the feasibility of nanogrinding process and to improve the understanding of size reduction processes applied on crystalline organic products. Firstly, preliminary investigations were conducted to make a choice of appropriate wetting agents and dispersants for the selected materials (ciclopirox, ibuprofen), and for the development of the operation mode of the grinding process. We also tested different techniques such as acoustic attenuation spectroscopy and dynamic light scattering to characterize the ground particle size distribution, based on an experimental study conducted on calcite, used in this study as reference material. The second part was devoted to the milling process by grinding beads applied to the selected materials. The influence of operating parameters such as suspension flow rate, stirrer tip speed, grinding media diameter and solid mass concentration on grinding process efficiency and ground products quality were investigated. The quality criteria considered in this study are particle size distribution, stability and rheological behaviour of the products, as well as their structural properties. The effect of grinding process on the microstructural change of different materials was finally analysed. Particular attention was also focused on the effect of temperature on size reduction process and ground ibuprofen properties.

Planetary ball milling (PBM) is a well-known technique for efficient size reduction and homogenization of materials that has been used for many decades in various engineering and industrial processes. More recently, it has emerged as a unique top-down nanofabrication approach for nanomaterials based on nanoscale grinding. However, its potential application in nanostructured thin film fabrication has not been fully explored, as only a limited number of studies have been carried out. In this work, the effects of different grinding parameters (speed, time and solvents) were used to create previously unstudied nanoscale grinding conditions for nanostructured thin film materials via PBM with distinct and novel properties: Nanoparticles of silicon, titanium disilicide (TiSi2) and zinc oxide (ZnO) ground in different solvents (deionized (DI) water/ ethylene glycol (EG)/isopropyl alcohol) resulted in colloidal suspensions (or nanoinks) that could be used to coat various substrates (wafers, glass, flexible substrates, etc.) via drop casting, doctor blading or dip coating. Thin film properties such as wettability, electrical conductivity and gas sensing behavior are studied. The fabricated thin film coating properties could be tuned depending on the combination of starting powder materials, grinding parameters and resulting nanoparticle size/geometry: The influence of surface chemistry, solvent type, particle geometry, surface roughness and defects was shown to alter the conductivity and surface wettability of the resultant films. Thus, thin films formed using PBM nanoinks allow varied and tunable properties for advanced multi-functional coatings and devices. To demonstrate the feasibility of PBM nanoinks for thin film device applications, ZnO nanoinks were used to create chemiresistive gas sensors that operate at room temperature. By varying grinding parameters (speed, time and solvent) thin film sensors with differing particle sizes and porosity were produced and tested with air/oxygen against hydrogen, argon and methane target gas species, in addition to relative humidity. Grinding speeds of up to 1000 rpm produced particle sizes and RMS thin film roughness below 100 nm, as measured by atomic force microscopy and scanning electron microscopy. Raman spectroscopy, photoluminescence and x-ray analysis confirmed the purity and structure of resulting films. The peak gas sensor response was found for grinding parameters of 400 rpm (average particle size 275 nm) and 30 minutes (average particle size 225 nm) in EG and DI water, respectively, which could be correlated to an increased film porosity and an enhanced electron concentration resulting from adsorption/desorption of oxygen ions on the surface of ZnO nanoparticles. Similarly, gas response and dynamic behavior were found to improve as the operating temperature was increased between 100 and 150 °C. These results demonstrate the use of low-cost PBM nanoinks to optimize the active materials for solution-processed thin film gas/humidity sensors that can operate at room temperature for use in environmental, medical, food packaging, laboratory, and industrial applications. Overall, the nanogrinding technique can produce large amounts of nanoparticle suspension with variable particle sizes for creating thin films with tunable properties. By adjusting grinding parameters, the nanoparticle shape/size and properties can be varied resulting in nanoparticle inks for inexpensive coatings on various substrates and for use in different applications. / Graduate